ROLLING

Kalasalingam university
15-01-2015

i.rajkumar
Mechanical engineering

WHAT IS ROLLING??
The process of plastically deforming metal by passing it
between rolls.
Rolling is the most widely used
forming process, which provides high
production and close control of final
product.
The metal is subjected to high
compressive stresses as a result of
the friction between the rolls and the metal
surface

kalasalinagm university

i.rajkumar@klu.ac.in

SEMI
FINISHED
PRODUCTS

TERMINOLOGY

Bloom is the product of first breakdown

of ingot
(cross sectional area > 230 cm2).
Billet is the product obtained from a
further reduction by hot rolling
(cross sectional area > 40x40 mm2).
Slab is the hot rolled ingot
(cross sectional area > 100 cm2 and with
a width 2 x thickness).

kalasalinagm university

i.rajkumar@klu.ac.in

FURTHUR
ROLLING
PROCESSES

MILL
PRODUCTS

Continued...

Plate is the product with a thickness > 6

mm.

Sheet is the product with a thickness <

6 mm and width > 600 mm.

Strip is the product with a thickness < 6

mm and width < 600 mm.
kalasalinagm university

i.rajkumar@klu.ac.in

FORMS

COLD ROLLING

HOT ROLLING

kalasalinagm university

i.rajkumar@klu.ac.in

HOT ROLLING
Hot rolling is
ametalworkingprocess that
occurs above the
recrystallization temperature of
the material.

Hot rolled metals generally have little

directionality in their mechanical
properties and deformation
inducedresidual stresses.

kalasalinagm university

However, in certain instances nonmetallic inclusionswill impart some

directionality
i.rajkumar@klu.ac.in

Also includes cooling ....

Non-uniformed cooling will
induce a lot of residual
stresses, which usually occurs
in shapes that have a nonuniform cross-section, such
asI-beamsandH-beams.
APPLICATION
Hot rolling is used mainly to producesheet metal
or simple cross sections, such asrail tracks.

kalasalinagm university

i.rajkumar@klu.ac.in

COLD ROLLING
Cold rolling occurs with the
metal below its
recrystallization temperature
(usually at room temperature).
It also improves thesurface finishand
holds tightertolerances.
Due to smaller size of the workpieces
and their greater strength than hot
rolled stock, four-high or cluster mills
are used.
Commonly cold-rolled products include
sheets, strips and rods; products being
smaller than the same products that are
hot rolled.
kalasalinagm university
i.rajkumar@klu.ac.in

HOW IS THIS DONE...?

ARRANGEMENTS OF ROLLERS USED IN ROLLING
MILLS
TWO HIGH MILL
The stock is
returned to the
entrance for
further reduction.

THREE HIGH MILL

Consist of upper and
lower driven rolls and
a middle roll, which
rotates by friction.

kalasalinagm university

i.rajkumar@klu.ac.in

Continued....
FOUR HIGH MILL
Small-diameter rolls
(less strength &
rigidity) are
supported by
larger-diameter
backup rolls

CLUSTER OR SENDZIMIR
Each of the work
rolls is supported
by two backing
rolls.
kalasalinagm university

i.rajkumar@klu.ac.in

10

WHERE IT IS DONE?

Rolling mill is a machine or a factory for

shaping metal by passing it through
rollers

A rolling mill basically consists of

rolls
bearings
a housing for containing these parts
a drive (motor) for applying power to
the rolls and controlling
the speed
kalasalinagm university
i.rajkumar@klu.ac.in

11

TYPES OF ROLLING
PROCESSES
CONTINOUS
TRANSVERSE
SECTION OR SHAPE
RING
CONTINOUS CASTING AND HOT ROLLING
THREAD

kalasalinagm university

i.rajkumar@klu.ac.in

12

CONTINOUS
The objective is to decrease the
thickness of the metal with an
increase in length and with little
increase in width.

kalasalinagm university

i.rajkumar@klu.ac.in

13

TRANSVERSE

Using circular wedge rolls.

Heated bar is cropped to
length and
fed in transversely between
rolls.
Rolls are revolved in one
direction.
kalasalinagm
university
i.rajkumar@klu.ac.in

14

SECTION

OR

SHAPE

Flat slap is progressively bent into complex shapes

Suitable for producing moulded sections such as irregular
shaped channels and trim.

kalasalinagm university

i.rajkumar@klu.ac.in

15

RING
A specialized type of hot rolling that increases the
diameter of a ring
The resulting grain structure is circumferential, which
gives better mechanical properties

kalasalinagm university

i.rajkumar@klu.ac.in

16

CONTINOUS CASTING AND

HOT ROLLING
Metal is melted, cast and hot rolled continuously
through a series of rolling mills within the same
process.

kalasalinagm university

i.rajkumar@klu.ac.in

17

THREAD
Rolled threads are produced in a single pass at speeds
far in excess of those used to cut threads.

Dies are pressed against the surface of cylindrical

blank. As the blank rolls against the in-feeding die
faces, the material is displaced to form the roots of
the thread, and the displaced material flows radially
outward to form the thread's crest.

kalasalinagm university

i.rajkumar@klu.ac.in

18

REFERENCES
ROLLING
<wikipedia.com/rolling>;browsed on
13-4-2011;16:12:45.
Kalpakjian,Serope ; Steven R.
Schmid;Theory of Machines.,4th
Edition.
Notes on Rolling from: Suranaree
Institute of technology.

kalasalinagm university

i.rajkumar@klu.ac.in

19

THANK YOU
I.RAJKUMAR
KALASALINGAM UNIVERSITY
kalasalinagm university

i.rajkumar@klu.ac.in

Copyright 2013 Deepak Sharma IIT Mandi

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