MA Paper Discussion

Modeling and control of manufacturing processes

Getting more involved
Group C

M10303216_ Johnny
D10403801_Gatot
D10403804_Sukendro
D10403010_ Jet

MA Paper Discussion

Page 1

Abstract_
Much of this the detachment comes from an absence of control
techniques that can deal directly with the actual manufacturing process,
a material transformation process that produces a desired object both in
the term of specific geometry and internal propertis. Instead, most efforis
have focused on using exiting methods on process independent
problems, such as position control and trajectory following or on staight
forward process parameter control, thereby only indirectly influencing
the actual process output

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Introduction
Process operation ;
Minimize production variation.
Maximize productivity.
Match output.
High bandwidth response.
Maximize stable bandwidth.

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The output from any manufacturing process are by definition the
geometry and properties of the product.
The input is that set of machine variable that have a clear and
diterministic causal effect on the output.
The input output relationship is parameterized by the characteristics of
the workpiece material
The working enironment or boundaries
The basic characteristic of the machine in use

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The time constant represents either the process dynamic or the cycle time
of the process for completion of single product. The measurement delay is
used to delineate various forms of process control

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All processes are subject to some type of feed back control, either
automatic or human operated and even no control involve feedback in the
form of costumer complaints or waranty recall

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Process Output Control

Multivariable output, nonlinear, highly coupled process must be dealt

with.

Use adaptive parameter.

Use of control weighting factor. prevented attempting zero error,

smoothed response(no large bandwidth penalty)

Self-tuning control with pole-placement(wittenmark)account nonlinear

behavior and stable.

Use rapid oscillation of the welding torch along or transverse to the line
of travel. rejection of realistic disturbance, enhance productive
performance.

Involve the distribution of a controlled heat flux into the weldment.

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Output Control of a Parallel Process-Shape

Controlled 3D Sheet Forming

A rapidly reconfigurable, discretized forming surface was

developed.

Ref. fig 10.

Tools combined the pins for square array in a housing.

Clamped in a housing, separated columns. prevent pin

interaction.

Programmable single die element. shape can easily be changed.

Sandwiching the sheet between layers. smoothed the surface.

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Output control of a Parallel Process-Shaoe

Controlled 3D Sheet Forming

The second example involves a parallel process:sheet metal

forming.

Real-time response

High- performance shape controller

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One-step-ahead approach

A e.

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Controller Performance

Simulation of this control scheme requires a process model of

considerable complexity.

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Closed-loop control algorithm for

experiments

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MA Paper Discussion

QA

~appreciate~

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