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Out of

Specification

Latar Belakang
Laboratory testing diperlukan untuk memastikan
bahwa komponen, kemasan, in-process material,
dan bahan jadi sesuai dengan spesifikasi atau
standart yang ditetapkan.
OOS results adalah seluruh hasil test yang telah
dilakukan dimana tidak sesuai dengan spesifikasi
atau acceptance criteria yang ditetapkan dalam
drug applications, drug master fies (DMFs),
Official compendia atau dari manufaktur itu
sendiri.
Investigasi mengenai ketidak sesuaian batch atau
content dengan spesifikasi yang telah ditetapkan,
haruslah dilakukan secara menyeluruh baik untuk
produk yang telah maupun belum terdistribusikan.

Definitions

Definitions
Specification
spesifikasi mencankup daftar pengujian yang
dilakukan, prosedur analisis analisis, dan kriteria
penerimaan dimana terdapat batasan yang jelas dari
hasil analisis atau pengujian yang dilakukan. sesuai
spesifikasi artinya bahan obat atau produk jadi yang
telah diuji sesuai dengan prosedur yang terdaftar
(tercatat) telah memenuhi kriteria penerimaan yang
digunakan.
Regulatory Approved Specification
Peraturan yang mengatur tentang standar atau
spesifikasi dari suatu produk yang dapat direlease.
Acceptance Criteria
merupakan batasan (berupa angka maupun range)
untuk menyimpulkan bahwa prosedur dan hasil analisis
bahan obat maupun produk jadi pada setiap tahap

Definitions
Assignable Cause
An identified reason for obtaining an OOS or
aberrant / anomalous result.
No Assignable Cause
When no reason could be identified.
Invalidated test
A test is considered invalid when the investigation
has determined the assignable cause.

Laboratory Analysis

Satisfactor
y

OOS Result

Phase Ia
Investigation
Phase Ib
Investigation
Manufacturing
Investigation

Phase II
Investigation
Phase III
Investigation

Product Impact
Assessment

Batch Dispotition

Laboratory Analysis
Investigasi Out of specification harus sudah dilakukan
ketika:
Testing batch release dan testing bahan baku
IPC testing, selama IPC berlangsung ketika terdapat OOS harus
segera diinvestigasi
Studi stabilitas produk jadi atau API
Investigasi OOS juga dilakukan pada batch yang telah di
release sebelumnya untuk menjadikan hasil tersebut sebagai
sampel pembanding dalam investigasi OOS selanjutnya
Batch yang akan digunakan untuk uji klinis

All solutions and reagents must be retained until all


data has been second person verified as being within
the defined acceptance criteria.
The OOS process is not applicable for In-process testing
while trying to achieve a manufacturing process endpoint

Phase Ia
Investigation
Obvious
Error
Document and
Correct Invalld
Result

No Further
Investigation
Required

No Error
found

Initiate Phase Ib
Laboratory
Investigation

Phase Ia Investigation
Definition:
Untuk
menentukan
apakah
telah
terjadi
kesalahan yang jelas karena keadaan eksternal
seperti gangguan listrik maupun kesalahan yang
telah secara jelas diketahui oleh analis (sampel
atau reagen tumpah).
For microbiological analysis this may be after the
analysis has been completed and reviewed during
reading of the samples.

Phase la Investigation - Obvious


Error
Calculation error
Power outage
Equipment failure
Testing errors
Incorrect Instrument Parameters
If no error was noted, and none of the above
conditions were met Phase Ib investigation
must take place.

Phase Ib
Investigation
Investigation by Analyst and
Supervisor

No Assignable Cause or
Evidence
of Error Remains Unclear

Contact:- Production/
QA/Contract Giver/MAH/QP)

Phase II
Investigation

Close
Investigati
on

Assignable Cause
(Root cause
identified)
Test Data
Invalidated
Repeat
Analysis (retesting)
Record
Result

Generate
CAPA

Investigation by Analyst and


Supervisor
Pada investigasi fase 1b analis dan supervisor melakukan
laboratory Investigation Checklist.
Dalam analisis mikrobiologi dimana seluruh alat dan
bahan yang dapat mengakibatkan kesalahan mulai dari
plate, hasil pengenceran, vial, data temperatur, pipet,
reagen dan media pertumbuhan, tidak boleh dicuci atau
dihilangkan bagitu juga untuk seluruh hasil plate yang
telah digunakan.
The Analyst and Supervisor investigation should be
restricted to data / equipment / analysis review only.

Checklist yang dilakukan antara lain:


Kebenaran metodology yang digunakan.
Kebenaran sampel yang diambil dan ditest (mengecek label
dari sampel)
Keutuhan sampel, dan kebenaran kemasan
Bagaimana kondisi sampel selama penyimpanan
Kebenaran prosedur sampling
Penilaian penanganan sampel (resiko kontaminasi)
Seluruh peralatan sudah terkalibrasi
Mereview log book pemakaian alat
Kesesuaian standar yang digunakan dalam analisis
Kondisi senyawa Standard dan kontrol yang masih baik
digunakan
Kesesuaian kondisi sistem terpenuhi (sistem yang digunakan
ajeg baik sebelum ataupun selama proses analisis)
Kesesuaian dan kebersihan alat gelas yang digunakan
Kesesuaian pipet atau labu ukur yang digunakan
Spesifikasi atau standar yang digunakan sesuai

Media atau reagen disiapkan sesuai dengan prosedur


yang ditetapkan
Data kriteria penerimaan terpenuhi
Data acceptance criteria met.
Analis telah ditraining
Interview analis untuk menilai pengetahuannya tentang
prosedur yang benar
Pemeriksaan data mentah bukan data olahan
Mengecek setiap masalah yang sebelumnya terjadi
mengenai analisis tersebut
Mengecek potensi lainnya yang dapat mengganggu
pengujian
Mengecek kondisi lingkungan dalam proses analisis
Meriview hasil dari batch sebelumnya dimana
menggunakan proses yang sama
Menilai proses dan hasil validasi yang dilakukan

Additional considerations for microbiological analysis:


Are the isolates located as expected on glove dab
marks, SAS dimples, filter membrane etc.
Was the sample media integral i.e. no cracks in plates.
Was there contamination present in other tests (or
related tests) performed at the same time, including
environmental controls.
Were negative and positive controls satisfactory.
Were the correct media/reagents used.
Were the samples integral (not leaking).
Were the samples stored correctly (refrigerated).
Were the samples held for the correct time before being
tested.
Was the media/reagent stored correctly before use.
Were the incubation conditions satisfactory.
Take photographs to document the samples at time of
reading (include plates, gram stains and any thing else

Raise
Deviation/
Failure
Investigation

Phase II
Investigation
Conduct
Laboratory
Failure
Investigation

Manufacturi
ng
Investigation

Assignabl
e
Cause

No
Assignable
Cause
Identified
Dispositi
on Batch

Phase II Conducting
Failure Investigation
Follow Approved Protocol Execute
Investiogation (Hypothesis
Testing)

OOS Results
Obtained Confirm
OOS
No Further
Retest

No Assignable
Cause

Report All Results

Batch
Disposition
Phase III
Investigation

Assignable
Cause

Invalidat
e
Original
Results

Report
Retest
Result
Impact
Assessment/
Disposition
Batch

Generat
e
CAPA

Unknown Cause
No Assignable
Cause

Hypothesis
Testing
Average
Re - test
Outlier
test
Re sampling

Stability

Microbiology

Phase II Investigation
Conducted when the phase I investigations did not
reveal an assignable laboratory error.
It is important when considering performing additional
testing that it is performed using a predefined
retesting plan to include retests performed by an
analyst other than the one who performed the original
test. A second analyst performing a retest should be at
least as experienced and qualified in the method as
the original analyst.
If the investigation determines analyst error all
analysis using the same technique performed by the
concerned analyst should be reviewed.

Phase III Investigation


If the batch is rejected there still needs to be an
investigation.
To determine:
if other batches or products are affected.
identification and implementation of corrective and
preventative action.

Phase III Investigation


The phase 3 investigation should review the completed
manufacturing investigation and combined laboratory investigation
into the suspect analytical results, and/or method validation for
possible causes into the results obtained.
To conclude the investigation all of the results must be evaluated.
The investigation report should contain a summary of the
investigations performed; and a detailed conclusion.
The batch quality must be determined and disposition decision taken.
Once a batch has been rejected there is no limit to further
testing to determine the cause of failure, so that corrective
action can be taken.
The decision to reject cannot be reversed as a result of
further testing.
The impact of OOS result on other batches, on going stability
studies, validated processes and testing procedures should
be determined by Quality Control and Quality Assurance and
be documented in the conclusion, along with appropriate
corrective and preventive actions.

Batch Disposition
In those cases where the investigation indicates an
OOS result is caused by a factor affecting the batch
quality (i.e., an OOS result is confirmed), the result
should be used in evaluating the quality of the batch or
lot. A confirmed OOS result indicates that the batch
does not meet established standards or specifications
and should result in the batch's rejection and proper
disposition. Other lots should be reviewed to assess
impact.

For inconclusive investigations in cases where an


investigation:(1) does not reveal a cause for the OOS test result
and
(2) does not confirm the OOS result
The OOS result should be given full
consideration (most probable cause
determined) in the batch or lot disposition
decision by the certifying QP and the potential
for a batch specific variation also needs
considering.
Any decision to release a batch, in spite of an initial
OOS result that has not been invalidated, should
come only after a full investigation has shown that
the OOS result does not reflect the quality of the
batch. In making such a decision, Quality
Assurance/QP should always err on the side of
caution.

Corrective And Preventive Action


(CAPA)

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