MFM Presentation

Alessandro Pacchioni, TMM training seminar 2011, Ludvika
ABB S.p.A. PPD U.O. Adda HV

Multi functional modules (MFM)
72.5kV 420kV
ABB Group
May 9, 2016 | Slide 1
Multi Functional Modules for quick installation

Table of contents
ABB Group
May 9, 2016 | Slide 2
Why a Multi Functional Module?
General features and main subcomponents.
Examples.
Compact substation for fast installation (SCRI).
Reference list.
420kV SCRI

Table of contents
ABB Group
May 9, 2016 | Slide 3
Examples.
Reference list.
420kV SCRI

Why a MFM?
Use of MFM:
ABB Group
May 9, 2016 | Slide 4
to restore supply in short time in case of emergency (i.e. as a spare in the

case of transformer failure);
for routine maintenance in the case of single transformer substation;
to facilitate projects by providing an alternative temporary supply in

substations, where maintenance and upgrading must be conducted;
to cover periodical peaks of load;
for industrial application as mining etc

Multi Functional Modules (MFM)
Traditional step-down
(Bosnia, India, Russia)
Typical: 145kV or 66kV / 33kV or
11kV 25MVA
Small gas generation applications

(Venezuela, USA / North Africa,
Russia)
Typical: 11 / 66kV or 145kV 20
30MVA
SCRI Compact Substation for

Rapid Installation for grid operators.
(TERNA - Italy)
Typical: 420kV, 245kV or 145kV.
ABB Group
May 9, 2016 | Slide 5

What does MFM mean for ABB?
ABB Group
May 9, 2016 | Slide 6
Pre engineered packages.
Fully assembled and tested before delivery.
Ready for service.
Quick commissioning.
Fast delivery.
Highly flexible and customized solutions.

Table of contents
ABB Group
May 9, 2016 | Slide 7
Examples.
Reference list.
420kV SCRI

Overall description
Established in
1926
High Voltage
Technology
since 80 years
GIS since 70s

GIS single phase
installations since
1974
Solid know-how
on every high
voltage level up to
420kV
MFM since 80s

MoSS center of
excellence
Solid know-how
on application up
to 220kV
ABB Group
May 9, 2016 | Slide 8

Overall description
ABB Group
May 9, 2016 | Slide 9
Complete HV bay (SAs, VTs, CTs, DS/ES switches, CB);
Power transformer;
MV panels;
Metering, protection and battery panels.

Comparison between traditional MFM and MMF with
PASS
ABB Group
May 9, 2016 | Slide 10

Comparison between traditional MFM and MFM with
PASS
The use of compact switchgear as PASS leads to:
ABB Group
May 9, 2016 | Slide 11
a compact mobile substation which allows easy transport;
trailer dimensions and load which comply with road transport

regulation;
a reduced towing radius which facilitates MoSS driving and

positioning;
quick commissioning activities.

Table of contents
ABB Group
May 9, 2016 | Slide 12
Why a Mobile Substation?
Examples.
Compact substation for fast installation.
Reference list.
420kV SCRI
Mobile Substation with PASS

General features and main subcomponents
Protection
system
AC/DC system
HV bay
Power
transformer
Neutral
Earthing
Resistor
MV feeders
with
protection
ABB Group
May 9, 2016 | Slide 13
Aux.
transformer

High Voltage bay
HV bay includes:
ABB Group
May 9, 2016 | Slide 14
surge arresters;
oil or SF6 gas insulated voltage

transformers;
current transformers for

protection and metering;
ABB Hybrid module with

combined disconnector /
earthing switches & circuit
breaker;

Composite insulator for HV equipment
ABB Group
May 9, 2016 | Slide 15
Low risk of damages during

shipping and handling.
No risk of explosion.
Easier to be handled.
Excellent seismic withstand.
UV stability max. absorption

below wavelength of natural HV
light.
Composite insulator is usually

used for Surge Arresters, Voltage
Transformers, HV bushings on
PASS and Power Transformers.

PASS Hybrid Switchgear
ABB Group
May 9, 2016 | Slide 16
PASS M00 72.5kV 2000A 31.5kA / 40kA
PASS M0 from 72.5kV up to 170kV 3150A 40kA / 50kA
PASS M0S 245kV 2500A up to 50kA

1
2
1 Common operating mechanism for combined DS/ES

2 Red/Green flags on the drive
ABB Group
May 9, 2016 | Slide 17

4
3
3 The position of rupture disk improves safety for

operators on site.
4 Inspection windows accessible.
ABB Group
May 9, 2016 | Slide 18

4
3
2
1
1 Pressure Gauge Densimeter with two alarm step

(Temperature compensated)
2 Ring Type Current transformer (Both sides of the CB)
3 BLK Spring Drive Mechanism
4 Silicon Rubber Bushings
5 Control Cabinet (conventional or PLC type)
ABB Group
May 9, 2016 | Slide 19

Voltage Transformer
Voltage Transformers shall be of two types:
ABB Group
May 9, 2016 | Slide 20
traditional stand alone voltage transformers installed on the

trailer;
gas insulated voltage transformers installed on the PASS

module.

Power Transformer
Power transformer has a special design for installation on a trailer

(HV bushings on the shorter side).
Power rating from few MVA up to 40MVA and more.
The available cooling systems are:
ABB Group
May 9, 2016 | Slide 21
ONAN;
OFAF
ONAN/ONAF;
ODAF.
Tap changer:
On load;
Off load.
Neutral bushings also available.
No loadable third winding for compensation available.
Removable oil containing tube (option).

Power Transformer
Power transformer also includes:
ABB Group
May 9, 2016 | Slide 22
buchholz relay;
oil temperature, level & flow indicator, winding temperature

indicator;
bushing current transformers for protection;
silica-gel breather;
oil compensator.

MV switchgear up to 36kV
MV panel includes:
ABB Group
May 9, 2016 | Slide 23
circuit breaker and disconnector / earthing switch(es);
current transformer for protection and metering;
incoming & outgoing cable connections;
voltage transformers and capacitive voltage sensors;
digital relays for each feeder (i.e. REF type).

Control & Protection Panel
Protection configuration:
ABB Group
May 9, 2016 | Slide 24
HV side
over current and earth fault

protection (50 51 / 50N
51N / 51TN);
differential protection of
power transformer (87T);
MV side
under/over voltage (27 /

59);
three-phase overcurrent
(50 / 51);
earth fault (50N / 51N);
AVR (90).

SF6 GIS terminations
The terminations for SF6-gas-insulated
switchgears are installed with an epoxy resin
insulator, including an integrated insulating
clearance for potential isolation between the
switchgear housing and the cable screen/sheath.
The interface dimensions conform to IEC 60859

or IEC 62271-209
Plug-in "dry" terminations are available
The advantage of plug-in terminations is that the

insulator socket can be installed in advance at the
switchgear manufacturer's plant, thus obviating the
need for additional work with SF6 gas for cable
installation on site.
The plug-in terminations also enables a cable test

to be performed before the plug-in operation, using
appropriate test adapters.
ABB Group
May 9, 2016 | Slide 25

Transformer terminations
ABB Group
May 9, 2016 | Slide 26
The transformer terminations feature an

insulator made of epoxy resin, with an
integrated insulating clearance for potential
isolation between the transformer housing and
the cable screen/sheath.
The interface dimensions conform to DIN EN

50299
As with the switchgear terminations, "dry"

plug-in terminations are available for use in
transformers.
Using the plug-in terminations in transformers

offers comparable advantages to those above
ones.

Table of contents
ABB Group
May 9, 2016 | Slide 27
Examples.
Reference list.
420kV SCRI

Example n. 1
Algeria 2011
N.
4 MFM 63-31.5/11.5kV 18-2430MVA ONAN ONAF1 ONAF2

step up power transformer;
Single
trailer design;
Synchronizing
relays for regulation of

generator gas turbine;
SEL
digital relays for protection and

metering;
Ready
ABB Group
May 9, 2016 | Slide 28
to be shipped in 7 months.

Example n. 1 - details
Annunciator
ABB sync. relays type

SYN 5100-0221 & SYN
5202-4277
SEL digital relays for

metering and protection
ABB Group
May 9, 2016 | Slide 29

Example n. 2
Russia (2009):
ABB Group
May 9, 2016 | Slide 30
PASS M0 145kV;
25MVA Power Transformer;
surge arresters;
plug-in cable connections between the

PASS unit and the transformer;
extendable trailer;
delivered in two (2) months to Siberia for

emergency use.

Example n. 3
Venezuela (2010):
N. 20 MFM 69/13.8kV & 115/13.8kV;
Success due to innovative design (one

trailer instead of two as originally
required);
25-33-42 MVA ONAN ONAF1 ONAF2

power transformer;
Ready to be shipped in 4 months.
Bosnia (2010):
ABB Group
May 9, 2016 | Slide 31
PASS M0 145kV;
6-10MVA Power Transformer;
n. 6 24kV GIS panels;
SCADA & communication system.
single trailer solution.

Example n. 3 - details
ABB Group
May 9, 2016 | Slide 32

Example n. 4
Qatar (2009):
ABB Group
May 9, 2016 | Slide 33
PASS M00 66kV;
20MVA OFAF
Power
Transformer;
protection and
control panel;
Customer:
Kaharamaa.

Example n. 5
Romania (2008):
PASS M0 145kV;
SF6 gas insulated voltage

transformers;
surge arresters;
plug-in cable connections.
Romania (2008):
ABB Group
May 9, 2016 | Slide 34
PASS M0S 245kV;
SF6 gas insulated voltage

transformers;
surge arresters;
plug-in cable connections.

Example n. 6
Russia (2007):
PASS M0 145kV;
25MVA Power Transformer

ODAF;
min. temperature = -30C.
Russia (2006):
ABB Group
May 9, 2016 | Slide 35
PASS M0 145kV;
25MVA Power Transformer

ODAF;
min. temperature = -30C.

Example n. 7
Russia (2007) a complete SS on four (4) pads:
ABB Group
May 9, 2016 | Slide 36
PASS M0 145kV;
4 MV feeders including incoming cables;
control & protection.

Example n. 8
Algeria (2004):
PASS M0 145kV;
voltage transformers;
surge arresters;
protection & control panel.
Republic of South Africa (2002):
ABB Group
May 9, 2016 | Slide 37
PASS M0 145kV;

Example n. 9
Brazil (2001):
ABB Group
May 9, 2016 | Slide 38
PASS M0 145kV;
3 MV feeders including incoming cables;
control & protection.

Example n. 10
ABB Group
May 9, 2016 | Slide 39

Table of contents
ABB Group
May 9, 2016 | Slide 40
Examples.
Reference list.
420kV SCRI

SCRI (Compact Substation for quick installation)
ABB Group
May 9, 2016 | Slide 41
Target: transmission utilities.
Advantages:
fast feeder connection to existing transmission line;
immediate revenues generation;
no bureaucracy during installation (right of servitude / right of way);
fast and easy installation (few days) including the civil works activity.
pre-engineered, pre-assembled, pre-tested solution

ABB Group
May 9, 2016 | Slide 42

ABB Group
May 9, 2016 | Slide 43

ABB Group
May 9, 2016 | Slide 44

ABB Group
May 9, 2016 | Slide 45

ABB Group
May 9, 2016 | Slide 46

ABB Group
May 9, 2016 | Slide 47

ABB Group
May 9, 2016 | Slide 48

Trailer / skid mounted HV substation including:
three circuit breakers;
disconnector / earthing switches;
voltage & current transformers;
cable connection for quick installation;
state of the art protection and communication

system (IEC 61850).
Suitable for T connection and In Out application

when fast installation is required.
Rapid power supply for new development areas or

plants (i.e. industrial).
Application in renewable energy as solar and wind.
Six (6) months from PO to operation.
Reduced civil work on site.
Estimated commissioning time: 1-2 weeks for the

complete installation.
ABB Group
May 9, 2016 | Slide 49

Compact substation for fast installation (SCRI)
ABB Group
May 9, 2016 | Slide 50
Trailer / skid mounted HV substation including:
three circuit breakers;
disconnector / earthing switches;
voltage & current transformers;
cable connection for quick installation;
state of the art protection and communication system (IEC

61850).
Suitable for T connection and In Out application when fast

installation is required.
Rapid power supply for new development areas or plants (i.e.

industrial).
Application in renewable energy as solar and wind.
Six (6) months from PO to operation.
Estimated commissioning time: 2 / 3 weeks for the complete

installation.

Compact Substation for Rapid Installation (SCRI)
ABB Group
May 9, 2016 | Slide 51

Table of contents
ABB Group
May 9, 2016 | Slide 52
Example.
Reference list.
420kV SCRI

Table of contents
Main customers:
ABB Group
May 9, 2016 | Slide 53
Mobile GTES (Russia);
IEM (Russia);
Transelectrica (Romania);
Sonelgaz (Algeria);
Kahrama (Qatar);
HVPNL (India);
Renco (Italy);
Terna (Italy);
TNB (Malaysia);
Aramco (Saudi Arabia).

Table of contents
ABB Group
May 9, 2016 | Slide 54
Example.
Reference list.
420kV SCRI

420kV SCRI Advanced solution
ABB Group
May 9, 2016 | Slide 55
400kV MFM is a valuable asset for T&D utilities and TSOs.
A problem in the 400kV system may have dramatic

consequences related to the number of affected customers,
public image of the company and money (lost of revenues,
customers demands, administrative finesetc).
MFMs are not new concept but they have been traditionally
limited up to 245kV.
Technical constraints, tight dimensional and weight

limitations are the main challenges in particular for a 400kV
mobile transformer.
ABB has been working to overcome and solve the problem

and has already available a concept for 400kV mobile
transformers.

400kV GIS
TRAILER
Aux. and P&C

Trailer
400/220kV 1-ph
AUTOTR
245kV PASSm0s
TRAILER
ABB Group
May 9, 2016 | Slide 56

ABB Group
May 9, 2016 | Slide 57
ABB Group
May 9, 2016 | Slide 58

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Alessandro Pacchioni, TMM training seminar 2011, Ludvika

ABB S.p.A. PPD U.O. Adda HV

Multi Functional Modules for quick installation

Why a Multi Functional Module?

General features and main subcomponents.

Compact substation for fast installation (SCRI).

Multi Functional Modules for quick installation

Why a Multi Functional Module?

General features and main subcomponents.

Compact substation for fast installation (SCRI).

Multi Functional Modules for quick installation

to restore supply in short time in case of emergency (i.e. as a spare in the

for routine maintenance in the case of single transformer substation;

to facilitate projects by providing an alternative temporary supply in

to cover periodical peaks of load;

for industrial application as mining etc

Multi Functional Modules for quick installation

Small gas generation applications

SCRI Compact Substation for

Multi Functional Modules for quick installation

Pre engineered packages.

Fully assembled and tested before delivery.

Ready for service.

Highly flexible and customized solutions.

Multi Functional Modules for quick installation

Why a Multi Functional Module?

General features and main subcomponents.

Compact substation for fast installation (SCRI).

Multi Functional Modules for quick installation

GIS since 70s

MFM since 80s

Multi Functional Modules for quick installation

Complete HV bay (SAs, VTs, CTs, DS/ES switches, CB);

Metering, protection and battery panels.

Multi Functional Modules for quick installation

Multi Functional Modules for quick installation

a compact mobile substation which allows easy transport;

trailer dimensions and load which comply with road transport

a reduced towing radius which facilitates MoSS driving and

quick commissioning activities.

Multi Functional Modules for quick installation

Why a Mobile Substation?

General features and main subcomponents.

Compact substation for fast installation.

Mobile Substation with PASS

Multi Functional Modules for quick installation

oil or SF6 gas insulated voltage

current transformers for

ABB Hybrid module with

Multi Functional Modules for quick installation

Low risk of damages during

Excellent seismic withstand.

UV stability max. absorption

Composite insulator is usually

Multi Functional Modules for quick installation

PASS M00 72.5kV 2000A 31.5kA / 40kA

PASS M0 from 72.5kV up to 170kV 3150A 40kA / 50kA

PASS M0S 245kV 2500A up to 50kA

Multi Functional Modules for quick installation

1 Common operating mechanism for combined DS/ES

Multi Functional Modules for quick installation

3 The position of rupture disk improves safety for

Multi Functional Modules for quick installation