ABB AS - 1

2007

Power Management System

for Industrial Plants

IndustrialIT for PMS

Introduction
Electrical Process
System configuration
Functionality PMS
References
Benefits

Tasc of Power Management Systems

ABB AS - 3

Avoiding blackouts in industrial plants!

Power Sharing

Load Shedding

ABB AS - 4

Operational Drivers for IndustrialIT for PMS

Several Generators
Power Sharing with other plants/grids

Power Control

Critical Loads
Limited In-plant Generation
Insufficient reliability of grid supply

Load Shedding

Object Control

Synchronization

Generator Modes and Operation

Transformer Control and
Monitoring
Circuit Breaker
Operation
Connection to other plants/grids
Bus-Tie operation

Why ABB IndustrialIT for PMS?

ABB AS - 5

In-depth knowledge of the electrical process

20 years experience in PMS implementations across the world
(green-field and brown-field plants)
Standard software, well documented, tested, proven technology
Fast Response Time for Load Shedding and Power Control
High Resolution and Accuracy of Sequence of Event recording
Comply to class 3 EMC immunity
Single responsibility: One supplier for PMS integrated with
switchgear, protection, governor, excitation, transformer, tapchanger,
Motor Control Centre, Variable Speed Drive, etc.
Experience with EPCs like: ABB Lummus, Bechtel, Chiyoda, Fluor
Daniel, Foster Wheeler, JGC, Kellogg, Larson & Tubro, Mitsubisi,
Snamprogetti, Technip, Toyo, Toshiba, etc.

Functionality Power Management Systems

Load Shedding

Active and Reactive Power Control

Supervision, Control and Data Acquisition (SCADA):

ABB AS - 6

Generator and Turbine

Transformer and Tapchanger

Circuitbreaker, Disconnector and Earthing switches

Motor

Synchronization

ABB AS - 7

Different names for the same system

PMS :

Power Management System

ENMC : Electrical Network Monitoring and Control system

ELICS : ELectrical Integrated Control System

PDCS : Power Distribution and Control System

LMS :

Load Management System

ECS :

Electrical Control System

etc.

Information Enabled Product . . .

Drivers

Fonts

ABB AS - 8

Utilities

Object approach
Technical Spec.

Mech. Drawing

Elec. Diagram
Simulation Model

Control Program

ABB AS - 9

Test Report

ABB AS - 10

The global standard common for IEC and ANSI ...

800xA architecture for Power Management System

Plant & Enterprise Management Systems
Remote Users
TCP/IP Network

Operator
Station

Server

Engineering
Station

Control Network

Router

DCS

AC800M
Controller

ProfiNet IO

IEC 61850

MV

LV
M

ABB AS - 11

Substation 1

Substation 2

Substation Z

Substation N

ControlIT

Control AC 800M Hardware

IT

ABB AS - 12

AC 800M

Built in redundant Ethernet

Very low power consumption

Communication & fieldbus

interfaces

Hot swap of communication- and

I/O modules

Local and remote I/O options

Industry quality hardware with

excellent EMC and MTBF
properties

Functionality IndustrialIT for PMS

Load Shedding

ABB AS - 13

With
Without
Load
Load
Shedding
Shedding

ABB AS - 14

Load Shedding: The types

Fast Load Shedding on Loss of Power Resources

Load Shedding on Frequency Drop

Slow Load Shedding on Overload

Slow Load Shedding for Peak Shaving

Manual Load Shedding

Load Shedding: Keywords

ABB AS - 15

Fast
Exact
Flexible
Co-ordinated
Deterministic
Security and Reliability
Accurate Event Logging
Operator Guidance
Independent Back-up System
(Click here for details)

ABBs starting-point for Load Shedding

M1

15MW

20MW

G1

G2

M2

ABB AS - 16

9MW 6MW
(5) (3)

M3

M4

1MW 20MW
(1)
(3)

30MW

M5

M6

Secure electrical power to

critical loads

Minimal disturbance to
plant operation

No spurious operation

M7

10MW 7MW 12MW

(2)
(4) (5)

Contingency Load Shedding

33 kV level
(back-up)

6 kV levelG
(back-up)
M

400 V level
G

ABB AS - 17

Fast Load Shedding Required data

Substation 1
G

33 kV
M

Substation 2

6 kV
M

BLUE bays (Critical Signals):

CB position 5-10 ms.

ABB AS - 18

Power Flow

1 s.

Substation N
6 kV

RED bays (Load Shed Groups):

Open Command 5-10 ms.
CB position
1 s.
Power Flow
1 s.

Fast Load Shedding Busbar Load Tables

16 MW

16 MW

G1

G2

M1

M5

M2

M4

M6

2MW 2MW 5MW 5MW

(2)
(6)
(5)
(1)

ABB AS - 19

M3

M7
5MW 5MW
(3) (7)

M8

2MW 2MW
(4)
(8)

Busbar Left
1. 0 MW
2. 2 MW
3. 2 MW
4. 2 MW
5. 7 MW
6. 9 MW
7. 9 MW
8. 9 MW

Busbar Right
1.
0 MW
2.
0 MW
3.
5 MW
4.
5 MW
5.
5 MW
6.
5 MW
7. 10 MW
8. 12 MW

Fast Load Shedding Contingency Load Table

16 MW

16 MW

G1

G2

M1

M5

M2

M3

M4

M6

2MW 2MW 5MW 5MW

(2)
(6)
(5)
(1)

M7
5MW 5MW
(3) (7)

M8

2MW 2MW
(4)
(8)

Busbar L + Busbar R =
0 MW
1.
0 MW
0 MW
2.
2 MW
5 MW
3.
2 MW
5 MW
4.
2 MW
5 MW
5.
7 MW
5 MW
6.
9 MW
10 MW
7.
9 MW
12 MW
8.
9 MW

Cont. 1
0 MW
2 MW
7 MW
7 MW
12 MW
14 MW
19 MW
21 MW

ABB AS - 20

PInhibit = PGeneration PLoads = 32 21 = 11 MW

Fast Load Shedding Trip of Generator 2

16 MW

16 MW

G1

G2

M1

M5

M2

M4

M6

2MW 2MW 5MW 5MW

(2)
(6)
(5)
(1)

ABB AS - 21

M3

Power Balance:

M7
5MW 5MW
(3) (7)

M8

PGen + PSR PLoad + PInhibit

PSR = 5 MW

16 + 5 21 + 11

21 32 Shed 11 MW

Check Table Shed Prio 5

Shed M1, M3 and M5

2MW 2MW
(4)
(8)

Display Load Shedding SLD (before)

5.7 MW

Generator
trip

7.2 MW
1.5 MW
50.12. Hz

ABB AS - 22

3.3 kV

MW

2.2

MW

1.8

1.8 MW

2.1 MW

ABB AS - 23

Display Load Shedding SLD (after)

3.9

MW

4.8

MW

1.5 MW
50.12. Hz
3.3

kV

MW

0.0

MW

1.8 MW

1.8

2.1 MW

ABB AS - 24

Ethernet TCP/IP

Display Load Shedding SLD (after)

3.9

MW

4.8

MW

1.5 MW
50.12. Hz

ABB AS - 25

3.3

kV

MW

0.0

MW

1.8

1.8 MW

2.1 MW

ABB AS - 26

Display Accumulated LoadShed table

IT
Display
Functionality
Generator
Industrial
Capability
for
Diagram
PMS

Load Shedding

Active and Reactive Power Control

P
Rotor Instability Line

Maximum Excitation
(Rotor Heating)
Turbine Maximum

MVA-circle
(Stator Heating)
Minimum
Minimum
PF-Leading Excitation
Minimum
PF-lagging
Operating
Minimum

ABB AS - 27

Q-Lead

Q-Lag

ABB AS - 28

Turbine Control

Primary Turbine Controller

ABB AS - 29

Droop or isochronous

PMS provides:

Manual control (Droop)

Manual MW setpoint

Automatic frequency control

Automatic setpoint control

(MW sharing)

Automatic mode change:

CB trip

Turbine trip etc.

Generator Control

Primary AVR:

ABB AS - 30

Droop or voltage control

PMS provides:

Manual control (Droop)

Manual setpoint control

(setpoint is PF)

Automatic Voltage Control

(AVR receives raise/lower
from PMS)

Automatic setpoint control

(MVar sharing)

Automatic mode change:

CB trip

Active and Reactive Power Control

In island operation:

Maintain system frequency

Maintain system voltage

Connected to grid:

Control active power exchange

Control re-active power exchange

Share active and reactive power amongst the machines

ABB AS - 31

Participation factors

Efficient Power Generation optimization

Spinning Reserve optimization

Standby optimization

NOx constraints

Objectives

Coordinated control of power generation

Achieve stable operation

Q-Lead

Q-Lag

Generator Control
5.7 MW
7.2 MW
1.5 MW
50.12. Hz
3.3 kV

ABB AS - 32

1.6

MW

2.2

MW

1.8 MW

1.8

2.1 MW

3.3
3.3
50.0
50.0
2.2
2.2
0.9
0.9
0.9
0.9
120.0
120.0
20.0
20.0

Integration with Protection & Control Units

Protection
Measuring of U,I,E,
calculation of P & Q

Monitoring & Control

Interlockings

Alarm annunciation

Event Time Tagging

Disturbance Recording

Local storage of trip-events

Communication to PMS

ABB AS - 33

ABB AS - 34

Synchronisation

Automatic Synchronisation

Manual Synchronisation

Adjust voltage magnitude

Adjust voltage frequency

Adjust voltage angle

Rough adjustments by PMS

Fine tuning by a Synchroniser

Close the breaker by the Synchoniser

Industrial plants / complexes / platforms

Customers needs

Reliable Electrical Power.

Stable operation to avoid blackouts.

ABBs response

Power Management system including

Load Sheding system based on dynamic fast
loadbalance
Power Control.

ABB AS - 36

Customers benefits

No more blackouts due to trip chain of own

generation units.

Reduced consumption electrical power from utility

company due to better in-house generation
control.
N+1 purpose.

QatarGas II LNG
Customers needs

Experienced PMS supplier to be able to cope with

new concept for LNG Compressor drives systems

ABBs response

Intelligent Power Management System controlling:

3* STGs (each 44 MW)
1* GTG (33 MW)
6* VFD/GTG (each 45 MW)
including:
* NOx constrains considerations
* Power flow limitations to QG 1 and QG 3 & 4
* Contingency Load Shedding.

Customers benefits

ABB AS - 37

Reliable operation and

avoiding black-outs.

Malaysia MLNG, Petronas/Shell

Customers needs

Extension of Power Distribution System with

100 MW to 300 MW for two extra LNG trains

ABBs response

Intelligent Power Management System including

Load Shedding and Power Control

Is-limiters between the three 33 kV substations

(triangle configuration)

ABB bv - 60

ABB AS - 38

Customers benefits

No need for a 132 kV substation including six

132/33 kV Power Transformers

Reliable operation and avoiding black-outs.

Named Project References

HAR, refinery in Greece
Shell Pernis refinery in the Netherlands
Shell BLNG in Brunei
Shell PDO in Oman
ThaiOil, ThaiLube, RRC refineries in Thailand
La Roche, CHP in UK
Petrobras: REPAR, REDUC, RLAM refineries in Brazil
Reliance: Hazira, Jamnagar & Haldia refineries in India
AFPC, Omar refinery in Syria
ABF, Petronas MLNG Satu, Dua & Tiga in Malaysia
ABB AS - 39

StatOil Gullfaks, LNG Hammersfest & BP Amoco Valhall

QatarGas II, III & IV, PS2 & PS3 in Qatar

ABB AS - 40

Named Customer References

ABB PMS allows you to:

Avoid black-outs (up to 500 kUSD / hour)

Power control including voltage control, frequency control, sharing power

among generators and tie-line(s).

High Speed Contingency Load Shedding (< 100 ms.)

Reduce electricity costs

N e t w o r k

F E E D E R T E R M IN A L

P a r t n e r

R EF541

Re-active Power Control & Sharing

Decreased number of operators

Event driven maintenance
Transformer Overload Management
Single Window concept

A B B T r a n s m it O y
N e t w o r k P a r t n e r

U a u x = 8 0 . . .2 6 5 V d c / a c

Io n = 1 / 5 A ( Io )

1M R S xxxxxx

fn = 5 0 H z

U n = 1 0 0 /1 1 0 V (U )

9 8 15 0

In = 1 / 5 A ( I )

U o n = 1 0 0 /1 1 0 V ( U o )

9 50 9

Reduce investment costs

ABB AS - 41

A B B

Minimize operational costs

Peak-shaving

In cabling
case
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