1.

Session-1
.

Customers/ Projects & consultants to be addressed.

Who are our main competitors for these relays.

Technical comparison/ positioning of our products with respect to competitors

Our commercial positioning with respect to customer

Further development plan for the relays

Service & Other technical support for these products

2. Session-2

Training on Main features of relays with demonstration, schemes, software & logic
preparation

Training on how to handle installation & simple site issues.

APPLICATION AREA OF RELAYS IN SWITCHGEAR

OIL & GAS INDUSTRY

UTILITIES

METAL INDUSTRIES

CEMENT INDUSTRY

PHARMACEUTICAL

INFRA

INDUSTRY

OUR DOMESTIC CUSTOMERS FOR OUR RELAYS

8/26/16

OUR OVERSEAS CUSTOMERS

8/26/16

CONTEMPORARY DESIGN & FORM FACTOR

SEL

ABB
RET61
5
SEL 787

SEL 710

SEL 849

REM 615

M101-M

L&T

SEL 751

REF615

SIEMEN
S

GE Multilin

FCOMP

MCOMP
+

MCOMP

TCOMP

GE T60

GE F60
8/26/16

7ST8
0

GE MM300

GE M60

SIMOCODE

7SK8
0

7SJ80

MCOMP
PRODUCT RANGE COMPLETION
GCOMP

FCOMP
COMPLETED

Bus
Differential

MCOMP+
L&T
NUMERICAL
RELAYS

Line
Differential

PLANNED
8/26/16

TCOMP

Temp
Sensing &
Protection

ARC Flash
Protection

IN PROGRESS

INTRODUCTION TO
L&T NUMERICAL PROTECTION RELAYS

TOPICS TO BE COVERED

COMP RELAY FAMILY

APPLICATION

ABOUT COMP RELAYS

MOTOR PROTECTION FOR CONTACTOR CONTROLLED MOTOR FEEDER

PROTECTION RELAYS FOR BREAKER OPERATED FEEEDERS

ARC FLASH PROTECTION

SUBSTATION AUTOMATION WITH COMP RELAYS

COMP RELAY FAMILY

COMP RELAY FAMILY

IC-1

IC-2

L&T offers an extensive range of Control Metering

Protection (COMP) relays for Air, Vacuum or Gas

FCOMP

Insulated circuit breaker and contactor operated

FCOMP

CB-1

XCB-2

feeders in Medium and Low voltage switchgear

FCOMP

3.3 KV Bus

assemblies.

FCOMP

MCOMP+

MCOMP: for contactor controlled motor feeder

CB-3

MCOMP+: for breaker controlled motor feeder

XCB-4

FCOMP: for Incomer & Outgoing feeder

TFR FDR

TCOMP: for Transformer feeder

PGR-8800: for ARC Flash protection

TCOMP

CB-5

415 V Bus

MTR FDROG FDR

MCOMP

CONTACTOR

PGR-8800

M
415 V MTR FDR

APPLICATION
OIL & GAS INDUSTRY
Conformally coated PCBs are resistive
to corrosive environments
Avoids nuisance-sensing of digital
inputs through a sure on / off and
configurable validation time

METAL INDUSTRIES
A one-stop solution for comprehensive
motor management
Multi-master support on the MODBUS
TCP/IP protocol makes easy integration
with DCS/ SCADA system

APPLICATION
CEMENT INDUSTRY
The
PNO-certified
COMP
Relays
supports the Profibus protocol for
monitoring and control the feeders. It
supports both cyclic and acyclic
communication.
COMPLogic reduces the hardwiring
required for complex schemes.
PHARMACEUTICAL INDUSTRY
Precise
&
programmable
overcurrent protection for
process control

timed
critical

Adaptive thermal overload protection

for any time and rating of Motor.

ABOUT COMP RELAYS

Modular design
Universal operating environment
Protection features
Highly scalable IO
Metering
Detailed fault analysis
Communication protocol
COMPfigurator software

ABOUT COMP RELAYS

Modular design
Universal operating environment
Protection features
Highly scalable IO
Metering
Detailed fault analysis
Communication protocol
COMPfigurator software

24 - 48
VDC
110 VDC

110 VAC

230 VAC

220 VDC

ABOUT COMP RELAYS

Modular design
Universal operating environment
Protection features
Highly scalable IO
Metering
Detailed fault analysis
Communication protocol

CURREN VOLTAG FREQUENC

T
E
Y
50
P/N
/G/
Q

51
P/N
/G/
Q

27
P/S

66

POWER

49

50 /
51
SG

37

64

59
P/S/
N/Q

67I
P/N
/G

67T
P/N
/G

25

51V

79
AR

81
O

81
U

81R

86

32 /
32R

55

87
M

87T

COMPfigurator software

ABOUT COMP RELAYS

Modular design
Universal operating environment
Protection features
Highly scalable IO
Metering
Detailed fault analysis

Basic : 2 DI + 2
DO
Add-on: 3 slots
with variants
7 DI + 2 DO
6 DI + 3 DO
4 DI + 5 DO
9 DI
7 DO

Communication protocol
COMPfigurator software

Basic : 6 DI + 4
DO
Add-on: 3 DIO
modules with
variants
4 DI + 2 DO
8DI

ABOUT COMP RELAYS

Modular design
Universal operating environment
Protection features
Highly scalable IO
Metering
Detailed fault analysis
Communication protocol
COMPfigurator software

ABOUT COMP RELAYS

Modular design
Universal operating environment
Protection features
Highly scalable IO
Metering
Detailed fault analysis
Communication protocol
COMPfigurator software

ABOUT COMP RELAYS

Modular design
Universal operating environment
Protection features
Highly scalable IO
Metering
Detailed fault analysis
Communication protocol
COMPfigurator software

Modbus RTU
Modbus TCPI/P
Profibus
IEC 61850 Ed. 2

ABOUT COMP RELAYS

Modular design
Universal operating environment
Protection features
Highly scalable IO
Metering
Detailed fault analysis
Communication protocol
COMPfigurator software

MOTOR PROTECTION FOR

CONTACTOR CONTROLLED MOTOR
FEEDER

MCOMP
AN ELEGANT MOTOR PROTECTION
SOLUTION
FOR LOW VOLTAGE MOTOR CONTROL
CENTERS.

8/26/16

MCOMP RELAY
Communication variants :
Modbus
Profibus DPV1
Modbus TCP/IP
Scalable Options :
4DI/2DO Expansion Module
8DI Expansion Module

8/26/16

8/26/16

CURRENT MODULE

CT TYPE

IFLC Range

Motor Rating

CT - 1

0.675A to
2.025A

0.375 kW to 1.125
kW

CT TYPE

IFLC Range

Motor Rating

CT - 2

1.8A to 5.4A

1 kW to 3 kW

CT - 3

4.5A to 13.5A

2.5 kW to 7.5 kW

CT - 4

12.6A to 37.8A

7 kW to 21 kW

CT - 5

36A to 81A

20 kW to 45 kW
8/26/16

8/26/16

OLED DISPLAY
Compact Size
USB front port
Contrast Ratio Upto 500:1
170o viewing angle
OLED life hours are up to
66K

8/26/16

HARDWARE SPECIFICATION
1. 3-PHASE VOLTAGE
CONNECTOR

Inbuilt Voltage module

3-ph 3-wire and 3-ph 4wire system software

selectable

Voltage Metering range: 01000Vph-n

Voltage systems (L-L):

480V Direct

System frequency: 50 Hz,

60 Hz software
selectable

HARDWARE SPECIFICATION
2. CURRENT CONNECTOR

Own Current Module (5

types)

Special pre-fabricated
Cable
Plug-and-Play

Pass-through Power
Cabling
No need to know VA
burden

Current module ordering

Without CBCT cable
With CBCT cable

HARDWARE SPECIFICATION

3. LOCAL COMM. PORT

3A. Extended DIO module
. 4 DI + 2 DO
. 8 DI
3B. Local Configuration port
. Display connection

3A
3B

. MCOMP suite

HARDWARE SPECIFICATION

4. COMMUNICATION
CONNECTOR

DCS/HMI/SCADA applications
.

Modbus RTU : RS-485 port

Modbus TCP/IP : RJ-45 port

Profibus DP : RS-485 (DB9)

PNO Certified

HARDWARE SPECIFICATION

5. RTD/PTC INPUT and

ANALOG OUTPUT
CONNECTOR
.

RTD input for Temperature

protection Default option
Or

PTC input for Temperature

protection (order
dependent)

1 Analog Output: 4-20 mA

Configurable

HARDWARE SPECIFICATION

6. DIGITAL INPUT
CONNECTOR
.

6 DIs available

. Universal inputs:
80-265V AC/DC
24VDC optional

User configurable, as per

scheme

Configurable Validation
time

HARDWARE SPECIFICATION

7
7. AUXILLARY SUPPLY
CONNECTOR
.

Universal supply: 80-240V

AC/DC

24V DC optional

HARDWARE SPECIFICATION

8. UNIVERSAL DIGITAL
OUTPUT CONNECTOR

4 DOs : potential free,

change-over type contacts
(Form C)

User configurable, as per

scheme

Rating: 10A @ 240V

Directly drives Main

Contactor

HARDWARE SPECIFICATION

LED ANNUNCIATIONS

Trip Status Mono-color

Motor Status Tri-color

Alarm/Pickup Bi-color

BUTTONS

Reset PB multi-function

PROTECTION BLOCK DIAGRAM

MOTOR PROTECTION

35

PROTECTION FUNCTION

ANSI CODE

VARIABLE

RANGE

Thermal Overload

49

Pick Up
Alarm

20 - 100 % Iset
80 - 100 % TM

Pick Up
Alarm
Trip Delay
Pick Up
Alarm
Trip Delay
Pick Up
Alarm
Time Constant
IEC Curves

30 85 % Ir
110 % of pick up
1 120 Sec
50 1000 % Iflc
90 % of pick up
0.1 10 Sec
20 1000 % Iflc
90 % of pick up
0.5 600 Sec
Inverse, Very Inverse, Extremely Inverse

Pick Up
Alarm
Time Constant
IEC Curves
Pick Up
Alarm
Trip Delay
Pick Up
Alarm
Trip Delay

20 1000 % Iflc
90 % of pick up
0.5 600 Sec
Inverse, Very Inverse, Extremely Inverse
150 1000 % Iflc
90 % of pick up
0.5 30 Sec
5 100 % Iflc
85 - 100 % of pick up
1 30 Sec

Trip Delay

0.1 30 Sec

Under Current

37P

Over Current

50P

Time Delayed Phase

Overcurrent

51P

Time Delayed Neutral

Overcurrent

51N

Locked Rotor

50LR

Current Unbalance

46

Phase Loss

47a

MOTOR PROTECTION
PROTECTION FUNCTION

36

ANSI CODE

VARIABLE

RANGE

Pick Up
Alarm
Trip Delay
Pick Up
Alarm
Trip Delay
Pick Up
Alarm
Trip Delay
Pick Up
Alarm
Trip Delay
Pick Up
Alarm
Trip Delay
Pick Up
Alarm
Trip Delay
Pick Up
Alarm
Trip Delay

20 500 % Iflc
90 % of pick up
0.5 30 Sec
0.1 20 A
0.1 - 20 A
0.1 60 Sec
20 85 % Vn
110 % of pick up
0.2 25 Sec
101 130 % Vn
95 % of pick up
0.2 25 Sec
5 50 % Vn
90 % of pick up
0.2 20 Sec
94 98 % Fs
101 % of pick up
1 30 Sec
101 105 % Fs
99 % of pick up
1 30 Sec

Earth Fault (Vector

Summation)
OR
Sensitive Earth Fault (Through
CBCT)

50N

50SG

Under Voltage

27

Over Voltage

59

Voltage Unbalance

47

Under Frequency

81L

Over Frequency

81H

Phase Reversal

47b

Sequence

RYB or RBY

Maximum Number of Starts

66

Reference Period
Permissive Starts
Inhibit Period

15 60 Min
1 30
1 120 Min

ADVANCED FEATURES
Re-acceleration
Excessive Start Time protection
RTD or PTC based Temperature Protection
Communication failure protection
Fail to stop protection
Interlock as Stop/Alarm/Trip

RE-ACCELERATION
Case 1: If Voltage restored within
200 msec, Motor continue to
run.
Case 2: After 200mSec, Then follow
the settings
Voltage Dip Setting: 20 - 90% of
Vn
Restart Time : 0.2-60 Sec
(Waiting Time for
Voltage to become
normal)
Restart Delay : 4 1200 Sec
(validation time after
voltage resumed)

8/26/16

METERING
METERING

Current

Voltage

Power / Energy

SPECIFICATIONS

Iflc : 0.6 600A

Measurement Range:
Line Currents, Neutral Current, Average Current : 0 6000A, 1 %
from 0.5 x Iflc to 1.5 x Iflc and thereafter 5 % up to 10 x Iflc
Earth fault Current: 1 % or 50 mA whichever is greater

System Voltage:
380-800V

Measurement Range:
Phase Voltages: 0 1000V, 1 % up to Nominal Voltage and
thereafter 5 %
Line Voltages, Average Voltage: 0 2000V, 1 % up to Nominal
Voltage and thereafter 5 %

Phase wise & total Active, Reactive & Apparent power / Energy, Accuracy : 5 %

Power Factor

Resolution: 0.001, Accuracy : 2%

Frequency

Range: 35 - 75 Hz, Accuracy : 1 %

Temperature

Measurement Range : 0 to +250 C RTD protection (Optional PTC available), 3 oC

Thermal Capacity

Range: 0 to 100, Accuracy : 2 %

Phase Sequence

1-2-3 or 1-3-2

MONITORING
Current (Multiple of
FLC)

7
6
5
4
3
2
1
0
0

10

12

Time in Seconds
MONITORING

SPECIFICATIONS

Event and Trip

Records

Stores last 5 Event and 5 Trip records with date and time stamp with pre-trip record
of current, voltage, temperature, frequency.
Stores last 5 communication commands log with date and time stamp.

Hour Meter

Records and stores last operational hours and total operation hours

Start, Stop, Trip

Counter

Records and stores number of starts, stops and trips of the drive

Starting Curve

Records and stores the starting characteristics of the drive

Starting time

Records and stores the start time taken

Starting peak
current

Records the peak current taken during starting of the drive

DI/DO status

Shows real time status(high or low) of digital input and output of the relay

SCALABILITY - FOR YOUR APPLICATION NEEDS

DI
6 DI and 4 DO
2 DO /
Unit Base Unit
Expansion Un

8/26/16

| 4 DI and 2 DO / 8 DI |
| 1st Expansion Unit

4 DI and 2 DO / 8 DI
2nd Expansion Unit

| 4 DI and
|

3rd

MCOMP BOOLEAN MODULES

Truth tables
2 Input 1 output (Two tables)
3 Input 1 output (Four tables)
4 Input 1 output (Ten tables)

Signal Conditioner (Two modules)

Inverter
Non Inverting type
Edge rising with memory
Edge falling with memory

Timers

counters

8/26/16

COMMUNICATION: MODBUS RTU

To Modbus RTU master device

To Modbus RTU master device

STP cable

STP cable

IED 1

IED 2

IED n

MODBUS RTU DAISY CHAIN OPEN LOOP

COMMUNICATION CONNECTION

8/26/16

IED 1

IED 2

IED n

MODBUS RTU DAISY CHAIN CLOSED

LOOP / REDUNDANT COMMUNICATION
CONNECTION

42

COMMUNICATION: PROFIBUS, MODBUS TCP/IP

To Modbus TCP/IP master device

To Profibus master
Primary
To
Profibus master
Secondary

Ethernet
Switch
CAT 5e cable

Profibus cable

Terminating resistor

Redundancy
Module

Serial / FO Link

D+
DIED 1

IED 2

IED n

PROFIBUS DAISY CHAIN OPEN LOOP

COMMUNICATION CONNECTION

8/26/16

IED 1

IED 2

IED n

MODBUS TCP/IP STAR COMMUNICATION

CONNECTION

43

MCOMP SUITE: IN A GLANCE

User friendly HMI

software for
configuration,
reporting

All parameters
related to motor
displayed in single
screen
Fast Scan
Parameters setting
User defined.

8/26/16

MCOMP SUITE: IN A GLANCE

Monitoring on MCOMP Suite
MCOMP is offline and after taking
cursor to LED symbol besides motor
start 1 it tells meaning of LED
color(Red, Green, Amber)

After clicking start monitoring,

MCOMP is ONLINE and it will show all
the parameter values

8/26/16

MCOMP SUITE: IN A GLANCE

Trip and Events data on MCOMP Suite

After clicking Trip present in Record

Viewer, it will show trip records.

After clicking Alarm/Pickup present in

Record viewer, it will show event
records.

MCOMP SUITE: IN A GLANCE

Configure MCOMP with MCOMP Suite

In option Switch to configuring mode,

it will go to setting screen.

In System settings, it will show

different parameters related to motor
settings, starter settings etc.

8/26/16

MCOMP SUITE: IN A GLANCE

Configure Start Matrix and Protections with MCOMP Suite

Starter settings as a sub part of system

settings.

In Protection settings, it will show

current, voltage, frequency based
protection parameters such as overload,
locked rotor, under voltage, over current
etc.

8/26/16

TYPE TESTS
ENVIRONMENTAL TESTS

RFI AND INTERFERENCE TESTS

COLD

IEC 60068-2-1

- 20 Deg C, 72 Hrs

ESD

IEC 61000-4-2

TEMP. CYCLING

IEC 60068-214

- 20 to 70 Deg C, 3 Hrs.,
2 Cycles

8 kV air discharge
15 kV contact
discharge

RADIATED RF

IEC 61000-4-3

Field strength: 10
v/m

VIBRATION

IEC 60068-2-6

10 to 150 Hz, 1G

FAST
TRANSIENT

IEC 61000-4-4

4 kV @ 5 kHz

DRY HEAT

IEC 60068-2-2

- 20 to 70 Deg C, 3 Hrs

SURGE

IEC 61000-4-5

4 kV Line-Earth

DAMP HEAT

IEC 60068-230

55 Deg C, 6 Cycles, 24
Hrs / Cycle, 95% relative
humidity

CONDUCTED
RF

IEC 61000-4-6

Voltage level: 10
Vrms

SHOCK
RESISTANCE

IEC 60288-212

IEC 61000-4-18

1 kV, 3 pulses

30 G, 18 Shocks

HIGH FREQ
DISTURBANCE

BUMP

25 G, 6000 Bumps

CONDUCTED
EMISSION

CISPR 22 @ IEC:
2005

RADIATED
EMISSION

CISPR 22 @ IEC:
2005

VOLTAGE DIPS
&
INTERRUPTION

IEC 61000-4-11

Class A

IEC 60288-5

2000 ( Cl. No.

6.2.2), 500 VDC, 5
Sec.

ENCLOSURE

IP 41 enclosed in panel

DIELECTRIC AND IMPULSE TESTS

DIELECTRIC

IEC 60255-5

2000 ( Cl. No. 6.1.4), 2

kV, 1 min.

IMPULSE

IEC 60255-5

2000 ( Cl. No. 6.1.4), 4

kV

8/26/16

INSULATION
RESISTANCE

PROTECTION RELAYS FOR BREAKER OPERATED

FEEEDERS

FCOMP
MCOMP+
TCOMP
A COMPREHENSIVE CONTROL, METERING AND PROTECTION
RELAY DESIGNED FOR COMPLETE PROTECTION OF AIR,
VACUUM OR GAS INSULATED CIRCUIT BREAKER OPERATED
FEEDERS

IN

MEDIUM

&

LOW

VOLTAGE

SWITCHGEAR

ASSEMBLIES

8/26/16

50

FCOMP, MCOMP+, TCOMP RELAY

Variants :
Vertical
Horizontal

8/26/16

HARDWARE SPECIFICATION
1st Indian Manufactured Feeder Protection Relay to be certified for compliance to
IEC61850 Level A
utility interoperation communication standards at CPRI, Bangalore
PLATFORM
PLATFORM DESIGN:
DESIGN:
Modular
Modular Design
Design
Common
Common hardware
hardware &
& form
form factor
factor for
for Feeder
Feeder &
&
Motor
Motor Protection
Protection
BEST
BEST IN
IN CLASS
CLASS DISPLAY
DISPLAY
5
5 color
color LCD
LCD display
display
Single
Single Line
Line Diagram,
Diagram, Phasor
Phasor Diagram,
Diagram,
Annunciation,
Annunciation, Oscillography
Oscillography
CONTEMPORARY
CONTEMPORARY USER
USER INTERFACE
INTERFACE
Navigation
Navigation key
key and
and Numerical
Numerical keypad
keypad
USER
USER PROGRAMMABLE
PROGRAMMABLE INTERFACE
INTERFACE
Programmable
Programmable Control
Control Push
Push Button
Button (6
(6 nos.)
nos.)
Programmable
status
LED
(12
nos.)
Programmable status LED (12 nos.)
USB
USB communication
communication port
port for
for external
external programming
programming
using
using laptop
laptop

Basic Unit

HARDWARE SPECIFICATION

UNIVERSAL
UNIVERSAL POWER
POWER SUPPLY
SUPPLY
(80-264
(80-264 VAC
VAC // 110-250
110-250 VDC)
VDC)
PROCESSOR
PROCESSOR CARD
CARD
2DI
+
2
DO
(HEAVY
DUTY)
2DI + 2 DO (HEAVY DUTY)

Optional Cards

COMMUNICATION
COMMUNICATION CARD
CARD

33 NOS.
NOS. IO
IO CARD
CARD SLOT.
SLOT. IO
IO VARIANTS
VARIANTS

-- 44 DI+
DI+ 22 DO
DO (FORM
(FORM C)
C) +
+ 33 DO
DO
(FORM
(FORM A)
A)
-- 77 DI+
DI+ 22 DO(FORM
DO(FORM C)
C)
-- 99 DI
DI
-- 66 DO(FORM
DO(FORM C)
C) +
+ 11 DI(FORM
DI(FORM A)
A)
-- 66 DI+
DI+ 22 DO(FORM
DO(FORM C)
C) +
+ 11 DO
DO
(FORM
A)
(FORMVOLTAGE
A)
+ SYNC VOLTAGE

Basic Unit

VOLTAGE + SYNC VOLTAGE

CARD
CARD

8/26/16

CT
CT CARD:
CARD: 3PH
3PH +
+ 11 REF
REF +
+ 11 NEU
NEU //
SEF
SEF

SERIAL
SERIAL PORT
PORT MODBUS
MODBUS RTU
RTU
DUAL
DUAL ETHERNET
ETHERNET PORT
PORT MODBUS
MODBUS
TCPIP
TCPIP
(FIBER
(FIBER OR
OR COPPER)
COPPER)
DUAL
DUAL ETHERNET
ETHERNET PORT
PORT IEC
IEC 61850
61850
(FIBER
(FIBER OR
OR COPPER)
COPPER)
DUAL
DUAL SERIAL
SERIAL PORT
PORT MODBUS
MODBUS RTU
RTU //
PROFIBUS
PROFIBUS

MODULAR DESIGN

Power Supply Card

CPU Card
Communication
Card
Additional IO Slot
1
Additional IO Slot
2
Additional IO Slot
3

DIMENSIONAL DETAILS

8/26/16

GENERAL SPECIFICATION
AUXILIARY SUPPLY
AC voltage range

85-265
Vac@50/60Hz

DC voltage range

110V-250 Vdc

Power consumption

< 35W

VOLTAGE INPUT
Rated Operating Voltage

100250 Vac

Rated Continuous
Voltage

300 Vac

10 Second Thermal

600 Vac

Rated Frequency

50/60 5 Hz

CURRENT INPUT
In:1A

In: 5A

Rated Range

0.02 - 20.00
A

0.10
100.00

Continuous
Rating

4A

20 A

1 Second
Thermal

100 A

500 A

Rated
Frequency

50/60 5Hz

50/60 5 Hz

8/26/16

METERING DATA

Fundamental metering (Current, Voltage,

Frequency)
Average value metering (Current, Voltage)
RMS metering (Current, Voltage)
Demand metering (Current)
Maximum and Minimum metering (Current,
Voltage)

8/26/16

Sequence metering (Current and Voltage)

Power metering (Active, Reactive, and
Apparent)
Energy metering (Active, Reactive, and
Apparent)
Total Harmonic Distortion metering
Motor specific data

MONITORING DATA

Oscillography
Maximum
data)

records:

Event Record
64

(User

Configurable

AC I/P channels, Protection element state ,

DIO state
Programmable Pre & Post Trigger: 8 Channels
Per Channel :
Option 1 : 64 Samples x 16 or 32 Cycles
Option 2 : 32 Samples x 64 Cycles
Option 3 : 16 Samples x 128 Cycles
8/26/16

1024 Event history with Pre-trip fault data

with Date and Time Stamping
(8 User selectable parameter)

FCOMP PROTECTION BLOCK DIAGRAM

MCOMP+ PROTECTION BLOCK DIAGRAM

TCOMP PROTECTION BLOCK DIAGRAM

COMMUNICATION

8/26/16

COMMUNICATION : CERTIFICATES

8/26/16

COMMUNICATION: MODBUS RTU

To Modbus RTU master
device

To Modbus RTU master device

STP
cable
STP cable

IED 1

IED 2

IED n

MODBUS RTU DAISY CHAIN OPEN LOOP

COMMUNICATION CONNECTION

8/26/16

IED 1

IED 2

IED n

MODBUS RTU DAISY CHAIN CLOSED

LOOP / REDUNDANT COMMUNICATION
CONNECTION

64

COMMUNICATION: MODBUS TCP/IP

To Modbus TCP/IP master
device

To Modbus TCP/IP
master device
Ethernet
Switch 1

Ethernet Switch
CAT 5e
cable

IED 1

IED 2

IED n

MODBUS TCP/IP STAR COMMUNICATION

CONNECTION

8/26/16

IED 1

CAT 5e
cable

IED 2

To Modbus TCP/IP
master device
Ethernet
Switch 2

IED n

MODBUS TCP/IP STAR REDUNDANT

COMMUNICATION CONNECTION

65

COMMUNICATION: MODBUS TCP/IP, PROFIBUS

Ethernet Switch
CAT 5e
cable

Serial or FO
Link

To Profibus master
Primary
To Profibus master
Secondary
Profibus cable

Terminating
resistor

Redundancy
Module

To Modbus TCP/IP
master device

To Modbus TCP/IP
master device

D+
D-

IED 1

IED 2

IED n

MODBUS TCP/IP DAISY CHAIN

COMMUNICATION CONNECTION

8/26/16

IED 1

IED 2

IED n

PROFIBUS DAISY CHAIN OPEN LOOP

COMMUNICATION CONNECTION

66

COMMUNICATION: IEC 61850

To IEC 61850 master

device

To IEC 61850 master device

Ethernet
Switch 1

Ethernet Switch
CAT 5e
cable

IED 1

IED 2

IED n

IEC 61850 STAR COMMUNICATION

CONNECTION

8/26/16

IED 1

SM FO
Cable

IED 2

To IEC 61850 master

device
Ethernet
Switch 2

IED n

IEC 61850 STAR REDUNDANT

COMMUNICATION CONNECTION

COMPfigurator
The

COMPfigurator

is

specialised

software designed to interface with

COMP relays. With COMPfigurator , the
user can
Meter actual values from relay
Modify

or

Create

protection

and

system setting files for Relay in both

online and offline mode
View status of IOs
View Event records
Study Oscillography
Create gate logic in graphical mode
with

unlimited

digital

gates,

32

timers, 32 latches and 32 counters.

Connect the Relay either in serial or
Ethernet
8/26/16

68

COMPLogic
The

COMPLogic

flexibility

to

provides

design

the

programmable logic in a user

friendly graphical interface with

Gates : AND, OR, NOT

Latches : Set and reset
Timers : Pickup and Drop out
Counters : Up and Down
Elements : Arithmetic
operation
Digital Inputs
Digital Outputs
Remote bits, Virtual bits
LEDs
Pushbuttons
Drag & Drop feature
Configurable Text boxes

8/26/16

Optional Grid window

COMPManager
The COMPManager

will be

used to configure L&T IEC

61850 based devices for
substation automation by
mapping data from remote
Goose into L&T IED data.
With

COMPManager,

user

can Create Project

Map GOOSE messages
Map Data into messages
Configure GOOSE control
block
Configure Report control
block
Configure Dataset

8/26/16

APPLICATION OF IEC 61850 GOOSE

Load
Shedding

Reverse
Blocking
8/26/16

TYPE TESTS

ENVIRONMENTAL TESTS
COLD

IEC 60068-2-1

DRY HEAT

IEC 60068-2-2

DAMP HEAT

IEC 60068-2-78

TEMP. CYCLING

IEC 60068-2-30

VIBRATION

IEC 60068-2-6

SHOCK RESISTANCE

IEC 60255-21-2

ENCLOSURE

IP 65

DIELECTRIC AND IMPULSE TESTS

DIELECTRIC

IEC 60255-5

IMPULSE

IEC 60255-5

RFI AND INTERFERENCE TESTS

8/26/16

ESD

IEC 61000-4-2

RADIATED RF

IEC 61000-4-3

FAST TRANSIENT

IEC 61000-4-4

SURGE

IEC 61000-4-5

CONDUCTED RF

IEC 61000-4-6

MAGNETIC FIELD

IEC 61000-4-8

CONDUCTED EMISSION

CISPR 22 @ IEC: 2005

RADIATED EMISSION

CISPR 22 @ IEC: 2005

SURGE WITHSTAND

IEC 60255-22-1

72

ARC FLASH PROTECTION

PGR-8800
PGR-8800 ARC Flash Protection system is a high speed
device, for protection of Electrical systems against ARC Flash,
with Point and Fiber Optic Sensor technologies for optical
detection of ARC and generate redundant trip signal within 1
ms.

8/26/16

73

INTRODUCTION
In the event of an arc flash, System
needs to be tripped in less than
100ms to avoid major damage.
PGR-8800 combines the data from
reliable optical sensors along with
an efficient micro-controller based
algorithm to generate a trip within
1 ms of arc detection.
The system is easy to use and can
be easily retrofitted into an existing
power protection system without
major wiring changes.

Effects of an Arc
Fault
8/26/16

TYPES OF ELECTRICAL HAZARDS: COSTLY AND DANGEROUS

Electric Shock - trauma caused by the passage of electric
current through the body.
Arc-Flash an unexpected sudden release of intense heat
and light energy produced by electricity traveling through
air, usually caused by accidental contact between live
conductors.
Arc-Blast - a pressure wave created by heating, melting,
vaporization, and expansion of conducting material and
surrounding air during an Arc-Flash.

Dangers
Fires
Burns
Injury
Death

8/26/16

Costs
Collateral damage
Equipment
replacement
Downtime
Labour

75

DEVELOPMENT OF AN ARC FAULT

Voltage difference between two conductors (250V)
separated by air gap, high resistance
Voltage reaches breakdown point, rapid release of
energy across gap
Shortest distance from bus bar corner to bolt corner
Usually phase-to-phase or phase-to-ground
Energy limited only by system resistance, air gap
impedance

Image from IEEE Electrical Safety Workshop,

Floyd, Doan, Barrios, Wellman

8/26/16

Image from IEEE Electrical Safety Workshop,

H. Landis Floyd, II

FEATURES

Redundant internal trip path

Continuous sensor health monitoring
Combination of point and fiber sensors
CT connections provided to avoid nuisance trips
Optional upstream tripping
Configuration
software

thru

simple

plug

and

play

Interconnection of max 4 relays possible using

Link
Communication in MODBUS
1ms reaction time
Detects light thru Point and Fiber optic sensors
Six light sensors
Built-in front sensor
Adjustable light sensitivity
1000 event logging
Dual inputs for switches or PLC
Fail-safe operation
Local USB interface
8/26/16

TYPICAL WIRING DIAGRAM

8/26/16

PGR-8800: APPLICATION

Transformer primary 3 x
690 V

Transformer secondary 3 x
22 kV

Air-cooled transformers are sensitive to

contaminants, affecting the resistance of the
air gap between electrical connections
(phases, bolted connections etc.)
8/26/16

PGA LS10: POINT SENSOR

ld
Sh
ie

k
Chec

ply

Signal

it
Circu
p
Su

10 m
3.5 mm
8 mm
Sensor
Lens

52 mm

Red LED for

Circuit-check
& Visual Diagnostics

32 mm

Mounting
Holes
(front / back)

The sensor can be also be mounted

to see through the back of the
cabinet.
8/26/16

80

PGA LS20/25/30: FIBER OPTIC SENSORS

One fiber-optic sensor

can replace several
point sensors
8/26/16

TYPICAL INSTALLATION

8/26/16

TYPICAL INSTALLATION
LINK
Switchboard
Supply

L1 L2 L3

Trip

Electrical cables
Sensors Detecting Arc
Fiber-Optic Sensor
Point Sensors
System can be expanded with up to four PGR-8800 Modules

8/26/16

EMBEDDED ARC FLASH PROTECTION IN FCOMP

ARC Flash Over Current

Fault Current
Flash
I-V
CONVERTER

ARC Flash Light Sensor

Line

8/26/16

CONFIGURATION SOFTWARE
The relay settings can be made through simple plug and play software. The relay is connected
to the PC
using the front USB port. Relay will enter the 'Service' mode as soon as it is interfaced with the
PC.

8/26/16

SUBSTATION AUTOMATION WITH COMP RELAYS

TOWARDS SMARTER
SWITCHGEAR

8/26/16

86

COMP RELAYS IN SUBSTATION AUTOMATION SYSTEM

Overview of Data flow in a

Plant

8/26/16

Substation Automation
System Architecture

87

Questions?

Thank You

MCOMPi
Modular MCOMP

8/26/16

90

MCOMP
IDEA:

Current FCOMP FPGA based technology can be adopted to achieve

modularity

MCOMP-I Base module will have current & voltage connection, 2DI/2DO

Expansion communication module with dual port

Expansion DIO, AIO module

Smaller current module having higher current capacity.