Guardmaster 440C-CR30

Software Configurable Safety Relay

Firmware
Release 10
PUBLIC INFORMATION

Rev 5058-CO900E

Copyright 2014 Rockwell Automation, Inc. All Rights Reserved.

Agenda
WhatsNew
NewininFirmware
FirmwareRelease
Release10
10
Whats
WhatsNew
NewAdd-on
Add-onProfile
Profile2.01
2.01
Whats
Guardmaster440C-CR30
440C-CR30Overview
Overview
Guardmaster
Resources
Resources

PUBLIC INFORMATION

Copyright 2014 Rockwell Automation, Inc. All Rights Reserved.2

Whats New in Firmware Release 10

Logic Editor Enhancements

Numerous usability and logic editor enhancements in Guardmaster 440CCR30 safety relay firmware 10, Connected Component Workbench
Release 9:
Key Function Block Changes: Three new and one enhanced function blocks
in the 440C-CR30 editor will give us the flexibility to solve these
applications:

Mute
Mode Selection
Enhancements

PUBLIC INFORMATION

Lock Control

Fault & Reset

Required
Annunciation

Copyright 2014 Rockwell Automation, Inc. All Rights Reserved.3

Whats New in Firmware Release 10

Mute Function Block Enhancements

Numerous enhancements to the Muting function block:

Mute Enable:
New interlock to only allow
muting when appropriate
(i.e. conveyor on)

PUBLIC INFORMATION

Mute Fault Reset:

Enable a manual monitored
reset after a muting fault

Override Output:
Only enable local conveyor
to clear light curtain, not the
whole machine

Copyright 2014 Rockwell Automation, Inc. All Rights Reserved.4

Whats New in Firmware Release 10

Mode Selection Function Block

New Mode Selection function blocks main function is to energize one of its up to three outputs when the associated input goes active:

Mode Selection Operation:

Only one Input and associated

Output may be energized at a time:
A fault is generated when a no
input active condition exists for
more than 250ms
A fault is generated when a
multiple input active condition
exists for more than 250ms

2-Position Configuration:

3-Position Configuration:

Application Examples:

Safely switching between:

Operation and Maintenance
Modes
Active field sets on an area
scanner
PUBLIC INFORMATION

Copyright 2014 Rockwell Automation, Inc. All Rights Reserved.5

Whats New in Firmware Release 10

Lock Control Function Block

New Lock Control Function Block to dramatically simplify guard locking applications:
Lock Control:

Ability to issue an unlock request

to a safety gate with guard locking
Monitors for:
Hazard Stopped and/or
De-energized + Optional
Time-Delay
Up to 50 minute time Delay can
be configured

PUBLIC INFORMATION

Copyright 2014 Rockwell Automation, Inc. All Rights Reserved.6

Whats New in Firmware Release 10

Example Application 442G MAB Integration

New Lock Control Function block dramatically simplifies locking applications

Safety Function 1

Safety Function 2

PUBLIC INFORMATION

Safety Function 1:
Safety-related emergency
stop function: following an
unexpected opening of
Guard Lock (SMF 2), safe
torque off (STO, SOF 1) is
initiated.
Safety Function 2:
No deactivation of guard
locking (SOF 2 O1) until an
application specific time
delay (SMF 2 Stop Time)
after STO (SMF 4 Hazard
Feedback).

Copyright 2014 Rockwell Automation, Inc. All Rights Reserved.7

Whats New in Firmware Release 10

Status Input and Output Function Blocks
New Status Blocks allow you to monitor a variety of status conditions and drive and output to a stack light to inform the operator/service
personnel:

Function Block Fault Monitoring:

Set up the Status block to monitor any combination of function blocks for a faulted status
and use that to drive a status indicator

Reset Required Monitoring:

Set up the Status block to monitor any combination of function blocks waiting for a reset
status and use that to drive a status indicator

PUBLIC INFORMATION

Copyright 2014 Rockwell Automation, Inc. All Rights Reserved.8

Whats New in Firmware Release 10

Single Input AND with Restart

AND with Restart now supports single input:

Now it is easy to set up your Emergency Stop string as Manual Reset while your Safety Gate string is
Automatic Reset within the same zone.

PUBLIC INFORMATION

Copyright 2014 Rockwell Automation, Inc. All Rights Reserved.9

Whats New in Firmware Release 10

Feedback Reuse on multiple Safety Output Functions

A single feedback can now be used on multiple Safety Output Functions:

Now it is easy to ensure the Immediate OFF outputs can not be reset by the operator before the timedelayed OFF outputs time hasnt expired.

PUBLIC INFORMATION

Copyright 2014 Rockwell Automation, Inc. All Rights Reserved.10

Whats New in Firmware Release 10

Usability Enhancement: Better Tooltips

Now when an instruction faults the tooltip will appear the first time until
acknowledged:

Previously you would have to hoover over the instruction, users were not
aware that detailed information was available.

PUBLIC INFORMATION

Copyright 2014 Rockwell Automation, Inc. All Rights Reserved.11

Whats New in Firmware Release 10

Usability Enhancement: Better Tooltips

Now when an instruction faults the tooltip will appear the first time until
acknowledged:

Previously you would have to hoover over the instruction, users were not
aware that detailed information was available.

PUBLIC INFORMATION

Copyright 2014 Rockwell Automation, Inc. All Rights Reserved.12

440C-CR30-STARTERPACK1
Complete bundle to build your own functional
demo
Available for sales in all sales orgs at
1,300USD list price
Cat. No. 440C-CR30-STARTERPACK1
PGC 32F same as for 440C-CR30
Stocked item
To support your promotional events contact
the Product Manager:
Brad Prosak: baprosak@ra.rockwell.com
For higher quantity request >20 we
consider a lead time of 21-28 days
PUBLIC INFORMATION

Available Now!

Copyright 2014 Rockwell Automation, Inc. All Rights Reserved.13

Content
Ref
1
2
3
4
5
6
7
8
9

Order number
800F-1YMQ3V
440N-Z21SS3PA
2080-PS120-240VAC
700-HN123
700-HPS2Z24
889D-F4AC-2
2080-IQ4OB4
440C-CR30-22BBB
598-PP1511

Qty
1
1
1
2
2
1
1
1
1
1

Description
E-Stop Assembled Station
SensaGuard LiteLatch
120/240VAC to 24VDC Power Supply
Mini 8-Pin Screw Terminal Socket,
Safety Control Relay, 700-HP
DC Micro (M12) PVC Cable
4-ch Digital Input/Output
CR30 configurable safety relay
598 Mounting Plate
USB programming cable

Includes 440C-CR30, safety switches,

700-HPS safety relays and a mounting
plate
Just some wires and screws away from
your own functional demo
PUBLIC INFORMATION

Copyright 2014 Rockwell Automation, Inc. All Rights Reserved.14

Build your own demo

All information in one
place:
Functional description
Schematic
BOM and
Quick start guide for
configuration

PUBLIC INFORMATION

Copyright 2014 Rockwell Automation, Inc. All Rights Reserved.15

Whats New
Add-on Profile 2.01 for Studio 5000 Logix Designer Software

PUBLIC INFORMATION

Copyright 2014 Rockwell Automation, Inc. All Rights Reserved.

New Version 2.01 Add-on Profile

AOP with Integrated Editor for Guardmaster 440C-CR30 Safety Relays

Premier Integration with Logix control systems:

Add-on Profile v2.01 for Studio 5000 Logix Designer software will
contain fully functional Logic editor for the Guardmaster 440C-CR30
safety relay.

Single software/project for configuring and monitoring Logix controller

and Guardmaster 440C-CR30 safety relays.

PUBLIC INFORMATION

Copyright 2014 Rockwell Automation, Inc. All Rights Reserved.17

Whats New in Firmware Release 10

Logix Controller Integration with Guardmaster 440C-CR30 Safety Relay

System Integration with Logix controllers

with AOP version 2.01:

Device Level

Control Level

Information Level

Single Software Package!

Design Software

Design Software: Add-on Profile

in Studio 5000 v20 or later
Controller: Logix5000 controller,
firmware revision 20 or later

Controller

HMI: PanelView Plus (direct

connection with EDS Parameter
browse)
440C-CR30: Revision 9 firmware
and 440C-ENET plug-in

HMI
440C-CR30

PUBLIC INFORMATION

Copyright 2014 Rockwell Automation, Inc. All Rights Reserved.18

Working with 440C-CR30 Add-on Profile

Apply Offline Guardmaster 440C-CR30 Safety Relay Configuration

Download
Project

1.

2.

3.

4.

Download Project
From Workstation to
Controller.

Open device
profile.

Select Logic
Configuration tab.

Push download if
necessary.
Download
begins.

Configuration stored in project ACD and downloaded to Controller

PUBLIC INFORMATION

Copyright 2014 Rockwell Automation, Inc. All Rights Reserved.19

Working with 440C-CR30 Add-on Profile

Replace a Guardmaster 440C-CR30 Safety Relay

Connect
Project

1.

2.

3.

4.

Connect Project
From Workstation to
Controller.

Open device
profile.

Select Logic
Configuration tab.

Push download.
Download
begins.

Configuration stored in project ACD and downloaded to Controller

PUBLIC INFORMATION

Copyright 2014 Rockwell Automation, Inc. All Rights Reserved.20

Overview
Guardmaster 440C-CR30 Safety Relay

PUBLIC INFORMATION

Copyright 2014 Rockwell Automation, Inc. All Rights Reserved.

Why choose Guardmaster 440C-CR30

Software Configurable Safety Relay

Safety made Simple & Flexible

Supports four to nine dual channel input circuits and up to five safety output zones
Flexible configuration allows you to re-engineer and rapidly integrate application
without having to incur high costs of rewiring
Innovative safety logic editor reduces the friction involved in setting up a safety
system by minimizing manual input for a best-in-class configuration experience

Safety & Productivity

Embedded serial port for direct diagnostic communications to PanelView
Component terminals or Micro800 controllers
16 user configured status LEDs allow you to tailor indication to best suit your
application

Optimize Panel Space

22 Safety I/O in a compact 110mm wide housing
Expand by up to 16 standard I/O using front mounted plug-in slots that
allow you to maintain the 110mm horizontal footprint

Part of the Connected Components Workbench Bundle

Preferred compatibility within the bundle
Reduced supply chain costs
One software supports Guardmaster 440C-CR30, Micro800 controllers,
PowerFlex drives, Kinetix 3 servo drives and PanelView Component
terminals

PUBLIC INFORMATION

Copyright 2014 Rockwell Automation, Inc. All Rights Reserved.

Guardmaster 440C-CR30 Anatomy

Block-style Safety Relay 22 points

10 Dedicated N.C. Safety Inputs

Configurable LED
Indicators

2 Single-Wire Safety or
Safety N.C. Inputs

Two Plug-in Slots

RS232 Serial Port

(non-isolated)

DIN Rail or Panel

Mount

USB Programming
Port
Verification ID Display Switch

6 Configurable Safety Terminals

(N.C. Inputs, N.O. Inputs, Test
Sources, or Outputs)
PUBLIC INFORMATION

2 Safety Outputs

2 Single-Wire Safety or
Safety Outputs
Copyright 2014 Rockwell Automation, Inc. All Rights Reserved.

Guardmaster 440C-CR30 Safety Relay

Key Features
Single Wire Safety support:

Easy to Use:
Innovative rapid configuration editor

2080 Plug-in support:

A single wire to expand safety I/O

Comms for Diagnostics

Expansion of standard I/O

Muting
Reset Sensors

EtherNet/IP to Logix
Serial to Micro800
or PanelView Component

Feedback
Monitoring

Keeps safety simple, separate and flexible

PUBLIC INFORMATION

Copyright 2014 Rockwell Automation, Inc. All Rights Reserved.

Guardmaster 440C-CR30 Safety Relay

Easy to Use
Configure Device
Configured in CCW

Configure Safety Function

Logic configured with Simple Drag and
Drop Function Block Editor

Validate and Verify

Checklist to walk through
validation and verification
process

DONE!

Assigned safety function via Drag n Drop

Ease of configuration No previous programming skills required
PUBLIC INFORMATION

Copyright 2014 Rockwell Automation, Inc. All Rights Reserved.25

Guardmaster 440C-CR30 Safety Relay

Key Features

Easy to Use:
Rapid configuration with pre-configured function blocks
1.

2.

Auto Configuration of I/O based on Function block assignment

PUBLIC INFORMATION

Copyright 2014 Rockwell Automation, Inc. All Rights Reserved.

Guardmaster 440C-CR30 Safety Relay

Easy to Use

Easy to Use:
Online Monitoring
Color-coded online monitoring helps
troubleshoot code
Diagnostic tooltips provide natural
language fault descriptions

Diagnostic tooltips for application troubleshooting

PUBLIC INFORMATION

Copyright 2014 Rockwell Automation, Inc. All Rights Reserved.

Guardmaster 440C-CR30 Safety Relay

Single Wire Safety Support

Supports Single Wire Safety for easy integration/expansion with GSR relays:
Add Safety Relay Outputs
Add multiple dry contact outputs by utilizing
GSR EM (Expansion module) while only
consuming a single safety output
configured for Single-Wire Safety

Connect Upstream GSR Relays

Expand inputs and functionality using GSR
relays by connection through Single-Wire
Safety

PUBLIC INFORMATION

Copyright 2014 Rockwell Automation, Inc. All Rights Reserved.

Guardmaster 440C-CR30 Safety Relay

Single Wire Safety Support

Supports Single Wire Safety for easy interlocking of CR30s:

Global E-Stop with Cascaded SWS
Cascade a Single Wire Safety signal to up
to ten CR30s to create a global E-Stop
without the need of a complicated safety
network
SWS

SWS

. . . Up to 10 off a
single SWS Output

Zone 1
30m max
PUBLIC INFORMATION

Copyright 2014 Rockwell Automation, Inc. All Rights Reserved.29

Guardmaster 440C-CR30 Safety Relay

2080 Plug in Support

2080-IQ4OB4 plug-in for expansion I/O:

Standard Input Expansion
Use standard inputs for standard signals
such as circuit resets, feedback monitoring
or mute sensors

Reset

Feedback
Monitoring

Mute
Sensors

Standard Diagnostics
Land auxiliary contacts of series wired
safety devices and share with PanelView
Component terminals
Use standard outputs to drive indicator
LEDs or send gate unlock commands

Expansion I/O with no impact to panel footprint

PUBLIC INFORMATION

Copyright 2014 Rockwell Automation, Inc. All Rights Reserved.

Guardmaster 440C-CR30 Safety Relay

Direct Serial Connection to PanelView Component or Micro800

Share diagnostics with HMI or controller:

Direct PanelView Component Connectivity
Embedded Serial Port on CR30 can be directly
connected to a PanelView Component terminal

Direct Micro800 Controller Connectivity

Embedded Serial Port on CR30 can be directly
connected to a Micro800 controller for Diagnostics

PUBLIC INFORMATION

Copyright 2014 Rockwell Automation, Inc. All Rights Reserved.

Guardmaster 440C-CR30 Safety Relay

Resources
Catalog

Description

440C-CR30-22BBB

Guardmaster 440C-CR30 software configured safety relay, PLe SIL 3, 22 Safety I/O,
embedded serial port, USB programming port, 2 Plug-in Slots, 24.0V DC

440C-ENET

Guardmaster Ethernet Plug-in module, slot 1 only

Category
Documentation

Guardmaster 440C-CR30 safety relay Product Profile

http://literature.rockwellautomation.com/idc/groups/literature/documents/pp/440c-pp001
_-en-p.pdf

Guardmaster 440C-CR30 safety relay User Manual

http://literature.rockwellautomation.com/idc/groups/literature/documents/um/440c-um00
1_-en-e.pdf

Guardmaster 440C-CR30 safety relay Wiring Diagrams

http://literature.rockwellautomation.com/idc/groups/literature/documents/wd/440c-wd001
_-en-p.pdf
http://www.ab.com/en/epub/catalogs/3377539/5866177/5985760/4444281/12620950/126
20952/print.html
http://literature.rockwellautomation.com/idc/groups/literature/documents/qs/440c-qs001
_-en-p.pdf
http://ab.rockwellautomation.com/Relays-and-Timers/Safety-Relays/Guardmaster-440
C-CR30
http://www.ab.com/linked/safety/relay/440C-CR30/index.html

Guardmaster 440C-CR30 safety relay Web Page

Guardmaster 440C-CR30 safety relay Virtual Brochure

Firmware
PUBLIC INFORMATION

Configure in ProposalWorks
Photo
2D Dimensional Drawing (DXF)
3D STEP Model (STP)
Photo
2D Dimensional Drawing (DXF)
3D STEP Model (STP)

File names/hyperlink

Guardmaster 440C-CR30 safety relay Quick Start

Software

Description

Guardmaster 440C-CR30 safety relay Product Catalog

Sample Code

Supplementary Documents

Guardmaster 440C-CR30 to Micro820 to EtherNet/IP

Application Code

http://www.rockwellautomation.com/samplecode/sc_legal_info.page?dID=954920

Logix Designer Add-on Profile

http://
www.rockwellautomation.com/products-technologies/connected-components/tools/wor
kbench.page
http://www.rockwellautomation.com/support/pcdc.page

Guardmaster 440C-CR30 safety relay firmware

http://www.rockwellautomation.com/support/pcdc.page

Connected Components Workbench Web page

Copyright 2014 Rockwell Automation, Inc. All Rights Reserved.32

Guardmaster 440C-CR30 Safety Relay

Resources
Category
Safety Function

Description
Cable Pull Switch with a Configurable Safety Relay
Emergency Stop with a Configurable Safety Relay
Door-Monitoring Interlock Switch with a Configurable Safety
Relay

File names/hyperlink
http://literature.rockwellautomation.com/idc/groups/literature/documents/at/safety-at134
_-en-p.pdf
http://literature.rockwellautomation.com/idc/groups/literature/documents/at/safety-at132
_-en-p.pdf
http://literature.rockwellautomation.com/idc/groups/literature/documents/at/safety-at133
_-en-p.pdf

Light Curtain with Muting (Two Sensor L-Type) and 440C-CR30 http://literature.rockwellautomation.com/idc/groups/literature/documents/at/safety-at136
_-en-p.pdf

PUBLIC INFORMATION

Copyright 2014 Rockwell Automation, Inc. All Rights Reserved.33