Machine Shop Theory

and Practice
Engr. Edwin S. Bautista, ME, MBA

Common Machine Tools

Lathe Machine
Milling Machine
Broaching Machine
Power Saw
Drilling Machine
Boring Machine
Tools Grinder
Planer

Common Machine Tools

Lathe Machine
machine tool in which the work,
while revolving on a horizontal
axis, is acted upon by cutting
tool made to move slowly in
direction parallel to the axis of
the work.

Common Machine Tools

Types of Lathes
Turret Lathe - consists of multiple section tool holders or turrets, allowing the
production of multiple cuts.
Engine Lathe has a tailstock that can be moved longitudinally along the bed.
Precision Lathe - for delicate operation or too much precision is needed.
Automatic Screw Machine - has only one spindle used for turning screw
machine.

Common Machine Tools

Parts of Lathe Machine

Common Machine Tools

Milling Machine
a machine tool in which metal is
removed by means of a revolving
cutter with many teeth, each tooth
having a cutting edge which removes
its share of the stock. It is normally
used in the fabrication of gears.

Common Machine Tools

Broaching Machine
machine tool used to finish
internal or external surfaces, such
as holes or keyways by the use of
cutter called a broach, which has
a series of cutting edges or teeth.

Common Machine Tools

Broaching Machine

External

Internal

Common Machine Tools

Drilling Machine
a device usually motor- driven
fitted with an end cutting tool
that is rotated with sufficient
power either to create a hole
or to enlarge an existing hole.

Common Machine Tools

Power Saw
machine tool used to cut metal parts of light,
medium, and large sections using a reciprocating
hacksaw blade.

Common Machine Tools

Tool Grinder
machine tool used to sharpen or shape tools by
using an abrasive wheel.

Common Machine Tools

Planer
a machine tool used for production
of flat surfaces or pieces too large or
too heavy or perhaps too awkward
to hold in a shaper.

Common Machine Tools

Boring Machine
a machine tool used to enlarge a hole
by means of an adjustable cutting tool
with only one cutting edge and
designed to machine internal work
such as cylinders, holes in casting and
dies.

Common Machine Tools

Types of Boring Machines
o
o
o

Horizontal
Vertical
Jig and Single

Areas of Machine Shop

Mass Production Area is an area where each machine operators

performs the same job all throughout.
Tool and Die Area is where dies and jigs for other machine shop areas are
formed.
Assembly Area is where finished products are assembled to form into a
too, machine parts, equipment or a machine.
Foundry Area is where metal is melted to form into a bloom, billet, etc.

Areas of Machine Shop

Welding Area is an area where different kinds of welding machines are

used to perform the necessary joining and cutting of metal.
Quality Control Area is considered as the heart of the machine shop for
reason that the quality of the finishes products represents the name of the
company.
Stock Area is where finished products are kept with proper maintenance
such as oiling. Ventilation is also required to keep the products in good
condition.

Different Lathe Machine

Operations

Rough Turning process of removing excess materials into the required dimension given in
the plan by the use finishing tool
Parting process of dividing or cutting the work piece into the required dimension by the use
of parting tool
Drilling process of producing a hole in the work piece
Boring process of enlarging the drilled hole using a boring tool
Counter Boring process of enlarging the bored hole using the counter bored cutter.
Counter Sinking process of enlarging the upper part of the hole by producing a conical
shape where the fillister head screw is placed

Different Lathe Machine

Operations

Spot Facing enlarging one side of the hole to serve as a lock of a bolt with an oblong head
Reaming - sizing up the hole by the use of a reamer.
Threading - cutting grooves in a cylinder, either internally or externally by using the correct and
required form of cutter.
Knurling is the process of designing the surface of work piece by the use of two round steel tools
connected on the same lever with many varieties of sizes and forms moving at opposite direction.
Filling - removing the edge of the work piece to allow the easy entrance of the tool bit.
Facing- removing the excess material in the cross- section of the work piece by using facing tool.

Different Lathe Machine

Operations

And a LOT MORE!

The End