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ComAp is one of the worlds top electronic

companies in the Power Generation Market

IG/IS-NT controllers

System overview
Vlastimil Vostk, June 2008

All in one

Complete gen-set function in one unit


Easy expandable
Easy to customize, easy to install
No external components necessary
Communication possibility
Full documentation
RUNNING
Free PC software
HOURS
COUNTER
Technical support

SYNCHRONISER

kWh counter
MASURE
DEVICES
PLC functions

LOAD
SHARER

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LOAD
RAMP
UNIT
BASE
LOAD
UNIT

VAR
SHARER

Basic HW parts I.

IG-NT - Standard InteliGenNT


IG-Display - Remote (secondary) display for IGNT/EE. Connected via dedicated RS-485 line.
IGS-NT-miniCHP dongle enables additional PLC
functions in IG-NT/EE.
IGS-NT-LSM+PMS dongle common for both IGxx and IS-NT; enables Load Sharing control loops
and Power Management System

ComAp is one of the worlds top electronic companies in the Power Generation Market

Basic HW parts II.

IS-NT-BB - InteliSys Basic Box (no display!),


properties marked for IG-NT family as IG-xxC
included in this unit.
IS-Display - Remote (both primary and secondary)
display for IS-NT-BB. Connected via dedicated RS485 line. Support of "graphical" languages included
by default.
IS-NT - Consists of the two above mentioned.
InteliVision - New generation remote display unit.
Connected via RS-485, RS-232 or CAN to IG-NT or
IS-NT

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HW modifications

LT - Low Temperature = display equipped with heating foil; heating driven


from uP
GC - additional support of one "graphical" language (font 12x12 in IG-xx or
IG-Display, font 15x15 in IS-Display)
IG-xxC - extended communication possibilities (2nd UART, USB) +
switchable sensing ranges of AC voltages and currents
Marine - "Marine" version (different front panel, approvals from Marine
certifying authorities)
Customer modifications - VAutodetect",

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I/O structure

BI

BO

AI

AO

Speed Gov

AVR ctrl

IS-NT

16

16

Yes

Yes

IG-NT

12

12

Yes

Yes

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Comm ports

RS232
/485(1)

CAN1
(Extension
modules)

CAN2
(Intercontroller
& monitoring)

External
display
interface

RS232
/485(2)
isolat.

USB 2.0
slave

IG-NT

IG-NTC

IS-NT

ComAp is one of the worlds top electronic companies in the Power Generation Market

PLC functions

ComAp is one of the worlds top electronic companies in the Power Generation Market

Human interface
Similar functions and control
buttons work the same way
Measurement, setpoints, history
screens are similar (limited by the
display possibilities)

Menu structure is
analogous
InteliVision adds
trends monitoring
ComAp is one of the worlds top electronic companies in the Power Generation Market

IG-Display

IG-Display can be connected to any IG-NT controller modification (NTC ...)


via dedicated RS-485 line
IG-Display has address #2, as the internal display (with address #1) is always
present in IG-NT
IG-Display can be placed into an independent panel (distance up to 1000 m)
IG-NT

IG-Display

ComAp is one of the worlds top electronic companies in the Power Generation Market

IS-Display

Up to 3 IS-Display modules can be connected to the


IS-NT-BB (Base Box unit) via dedicated RS-485 line
Each IS-Display module must have a different
communication address; the module with address #1
is equivalent to IG-NT internal display
IS-Display can be mounted together with IS-NT-BB,
creating IS-NT, which is the complete high-end
controller
IS-Display is detachable and can be placed into an
independent panel (distance up to 1000 m); IS-NT-BB
has an optional DIN-rail holder and can be mounted
inside the switchboard

#1

#2

#3

RS-485

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InteliVision
Replacement for IG-Display or ISDisplay
Can be placed into an independent
panel (distance up to 1000 m)
Can be mounted together with IS-NTBB, creating IS-NT, which is the
complete high-end controller
Up to 6 IV modules can be
connected to the IS-NT-BB (Base
Box unit) via dedicated RS-485(1),
RS-485(2) and CAN line
Each IV module must have a
different communication address; the
module with address #1 is equivalent
to IG-NT internal display

#1

#2

CAN2
#3
RS232/
485(1)

RS232/
485(2)

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Control functions

Mode change OFF / MAN / (SEM) / AUT / (TEST)

Gen-set start / stop


(in MAN and SEM modes)

Overview of active alarms

Overview of history items


(sequence of passed alarms)
Measured values browsing,
set point editing

Mains and Generator Circuit Breaker


(MCB / GCB) control (in MAN mode)

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Main screen

Remote connection active

Operation mode

Alarm active
Gen-set status
Electric condition
Power factor
Gen-set RPM
Timer name
Timer value

Active power

Status info

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Menu structure I.

Pressing Esc key several times, the main menu is


always displayed
It shows all the various functions that the controller
can offer
AlarmList - displays the AlarmList screen with active
and/or not yet reset alarms; more info on following
pages
Measurement CU contains all the fixed measured
information (generator and mains/bus electric values,
synchronizing screen, statistic values, PMS)

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Menu structure II.

Measurement IO the screens are variable, depend


on the number of connected extension modules and/or
ECU (contain analog and binary I/O of the controller,
extension modules and ECU)
History more info on following pages
Setpoints displays the list of setpoint groups; within
the groups, particular setpoints can be viewed / edited
Users/Password more info on following pages
Languages selects the active language, in which
all the text information on the display is shown
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Alarm list

Alarm list displays the active or not yet reset alarms that were detected by
the controller
It merges the faults gathered by the IG/IS-NT controller itself with the faults
reported from an ECU (in different formats, depending on the ECU/engine
manufacturer)
Alarm counters active / not yet reset / total
Inactive alarm, but not yet reset
The asterisk mark denotes the
particular alarm is not yet reset
The bottom line contains more
detailed information for alarms
received from ECU

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Active alarm

History

Together with every important event (e.g. gen-set shutdown), the selected
values are stored into controllers memory
The History record list can be used for later problem analysis; the list of
stored values can be selected in PC configuration tool
History item index / reason
Using up/down arrows selects
newer / older history records
Using left / right arrows scrolls within
the record to display all the stored
data
Time and Date of the selected record

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Users/Password

IG/IS-NT controllers support up to 8 different users


Each user can have different access rights (i.e.
different set of setpoints to edit) defined using the
PC configuration tool
After selecting the user, valid password for that user
has to be entered; after that, the password for that
user can be changed in this screen
User 0 (Admin) cannot be cleared from the list and
always has the rights with level 7 (highest); he can
also clear the password for any other user

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Language selection

From the controller screen


Main menu - Languages
Via binary inputs
Lang sel int A (B, C) (for IG-NT/EE internal Display and
IS-Display add.1)
Lang sel D#2 A (B, C) (for IG-Display and IS-Display
add.2)
Lang sel D#3 A (B, C) (for IS-Display add.3; invisible for
IG-NT/EE )
Language

Lang sel xxx A

Lang sel xxx


B

Lang sel xxx


C

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Number of languages

Maximal configuration
= all I/O modules configured + ECU
Minimal configuration
= default configuration without any modules
Maximal
configuration

Minimal
configuration

IG-NT

11

IS-NT

(standard or graphical languages)


(GenConfig)

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Extension units
Additional inputs and outputs
IS-BIN16/8, IS-AIN8, I-AOUT8
IGS-PTM, IGL-RA15
I-RB8, I-RB16, I-RB16/231
IG-Display, IS-Display, InteliVision
Communication modules
I-CB, I-LB, I-LB+, IG-IB, I-CR

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ECU
Support of standard (e.g. J1939) as well as
specific communication interfaces
Monitoring and control of the engine over
CAN bus
Diagnostic messages in plain text
Proprietary frames for several ECUs
supported
Easy default configuration (one click)

esf

All signals to/from ECU configurable


Flexible addition of new ECUs via external
files (esf) without need of controller firmware
update
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Communication
Local
Modem
GSM modem
Internet / Ethernet

RS 232

RS 232

Terrestrial

GSM

GSM - SMS

Active call
Call back

Internet

RS 232 (RS 485)

RS 232
RS 232
CAN

Ethernet
ComAp is one of the worlds top electronic companies in the Power Generation Market

GenConfig
Configuration tool for IG/IS-NT controllers
Allows configuration of
- peripheral modules and ECU support
- inputs/outputs
- setpoints (access group, force value)
- commands
- protections (for analog inputs/values)
- PLC
- history record
- user sensors
- languages
Offers
- Expert mode
- Consistency check
- Controller Cloning
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Archive files

Complete information is in one *.ant file:


Application type
Inputs / Outputs configuration
Setpoints adjustment
Protections
History record
Extension units, ECUs
Prepared default (single, multiple) applications
Easy to download locally or remotely
Easy to send via e-mail
Full information for customer support

FIRMWARE

FLASH

IG-NT-X.X.mhx

Archive file
*.ant
Controller
configuration

EEPROM
RAM

history
setpoints
values

NVRAM

statistic
s
InteliGenNT memory

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I/O, Setpoints
.

Names
HISTORY

Records
Values of

SETPOINTS
Measured

VALUES
Statistic
VALUES

PC

InteliMonitor

PC SCADA software for supervision


of single or multiple controllers
Configurable site structure
Easy site overview and control
Direct / modem / internet
connection
Values, setpoints, history display
Statistics setting (kW hours,
number of starts,)
User administration

ComAp is one of the worlds top electronic companies in the Power Generation Market

IG/IS-NT

Thank you for your attention.


www.comap.cz

ComAp is one of the worlds top electronic companies in the Power Generation Market