Source of
Heterogeneity in
MAbs
By: Paul Brogee, Julia Manalil, Vikshit Girish Patel, Leila Emami
Taba, and Arpit Dharambhai Thumar
March 30, 2016
ChE 660
M. Aucoin
Introduction
Deamidation of Proteins
2,3
Consequences of MAb
4,5,6
Deamidation
Deamidation of Asn in MAbs could have detrimental effects on the stability of
the therapeutic antibody, potentially reducing half-life significantly. Effects of
deamidation are associated with the location of Asn conversion.
Location
Effect
Complementarity
Determining Region
Constant Region
Changes in immunogenicity
Factors Contributing to
2,3,6,7
Fact Contribution
Deamidation
or
pH
Sites of Deamidation
3,8
Not all Asn residues of monoclonal antibodies are prone to deamidation. The
reaction is dependant on the 3-dimensional structure of the protein and the
primary amino acid sequence.
The conserved region of the human IgG contains 25 Asn residues yet only 4 are
prone to deamidation. These positions are adjacent to residues that are
typically less of a steric hinderance.
When the antibody was digested with trypsin into peptides, the deamidation
occurred at a more frequent rate than in the native protein which is more rigid,
but only at the 4 mentioned positions.
It was found that the occurrence of isoaspartate as the deamidation product over
aspartate was 3:1, and was dependant on the rigidity of the structure.
Quantification &
6,9,10,11(IEC)
Ion Exchange Chromatography
Characterization
IEC is a simple and rapid analytical method that can
separate analytes by net charge. By cleaving with papain
and then utilizing IEC, the deamidation rates of Fc
(crystallizable fragment) and Fab (antigen-binding
fragments) can be independently determined.
Quantification &
3,12
Characterization
Reverse-Phase High-Performance Liquid Chromatography (RP-HPLC)
RP-HPLC is a technique used to separate particles based on their retention time in a column
containing a hydrophobic solid phase. The fragments of a trypsinized antibody submerged in a
liquid phase can be separated in this way. This technique is also useful in determining which of
the two residues, aspartic acid or isoaspartic acid (which have the same molecular mass), are
contained in a peptide since the latter elutes earlier.
Substitution
A, L
NG, NN,
NS, NH
Cell Lines
14,15
Upstream Production
16, 17
Culturing
Conditions
Considerations
Cell growth and productivity has the biggest influence on the
culture conditions and are optimally maintained by controlling:
Dissolved oxygen
pH ~7
And temperature 37 C
CHO cells, as well as other optimal mAb production cell lines,
can be grown as suspension cultures in chemically defined,
serum-free medium. For mAb production, fed batch cultures
Figure 5: Chinese Hamster Ovary Cells
or perfusion cultures can be used but their effects on
deamidation rates are minimal. Culturing techniques can have effects on other
aspects of mAbs such as improved glycosylation from using perfusion
cultures.
Recovery Process
18,19
Once the cell culturing is completed, all subsequent steps are typically
performed in a lower pH (~6-5) environment so as to deter unwanted
modifications, such as deamidation.
Purification &
Concentration
18, 20
Ion Exchange Chromatography MAbs exhibit a higher pI than host cell proteins (HCP). This
characteristic makes IEC a suitable technique for purification. Chromatographic medium is
selected to bind MAbs, while most DNA and HCPs are washed out with the buffer solution.
Ultrafiltration A pressure drive membrane process that is used for protein concentration and
buffer exchange.
Separation is achieved based on protein size; species larger than membrane pores are
retained while smaller species pass through.
Buffer exchange is achieved in diafiltration mode in which a buffer of desired composition is
Downstream Process
16
Formulation
22
Preformulation development begins with a research phase in which general information about the
protein and dosage are gathered to frame the approach for subsequent laboratory studies.
Once candidate formulations have been identified, forced degradation and formulation
development studies are utilized to further characterize the candidates and arrive at the final
selected composition. Forced degradation studies may include additional stress conditions such
as photolysis, acid/base hydrolysis, agitation, freeze/thaw, forced oxidation, and deamidation.
The design of formulation development studies will vary depending on the dosage form and route of
administration, and may include Tangential Flow Filtration (TFF) process development,
lyophilization process development, and materials compatibility studies (e.g., filters, pumps and
tubing, container/closure systems, syringe/needle configurations)
The process of lyophilization or freeze-drying involves removal of bulk water (>95%) from the
product, significantly reducing the rate of degradation due to contact with the aqueous phase.
Lyophilization is comprised of three main steps: freezing, primary drying, and secondary drying.
During the freezing process, bulk water undergoes phase separation via formation of ice crystals.
Formulation
Considerations
Variable
22,23
Conditions to minimize
Asn Deamidation
pH
Storage Temperature
Excipients
Physical State
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