Content
1. Introduction
2. Start up sequence
3. Step by Step review of start up procedures
Page 2
1. Introduction
Module 1 - Overview: A general description of the major equipment in the various
units you are responsible for, your responsibilities, and the operating goals of the
unit.
Module 2 - Normal Operations: A detailed explanation of how the units operate,
how they are controlled, and the processes within each unit.
Module 3 - Initial Startup: Strategies for a safe initial Startup to include pre-startup
checklist, Operator task, and Review/Walk-down Startup Procedures.
Module 5 - Upsets and Emergencies: This module teaches the difference between
Upsets and Emergencies and how to respond to various types of emergencies.
Module 6 - Process and Equipment Troubleshooting: Using Troubleshooting
methodology to identify and addressing process and equipment related issues.
2. Start up sequence
Start up sequence is serial arrangement in which
procedures follow in logical order that define
what have to do and how to do to start up unit.
For RFCC, start up sequence is divided into
4 smaller section:
- R2R
- MF
- Gas Concentration
- Flue gas Section
Page 4
2. Sequence startup
R2R:
Preparati
on
Main
air
blowe
r start
Commissionin
g backflush oil
RS2
separato
r dip leg
sealing
Leak
test
Start
the
MTC
system
Adjust
after
feed
flow
rate
increas
e
Adjust
operati
ng
conditio
n
Increas
e feed
up to
70%
END
Ignitin
g APH
Feed
DSAR
into
riser up
to 50%
Heatin
g up
R2R
Confirm
operatin
g
conditio
n before
feed in
Establis
h
conditio
n before
loading
catalyst
Open
MF
inlet
80
valve
Start
catalyst
loading
and
introduc
e torch
oil
Catalyst
circulati
on
Introduce
steam to
Disengag
er
Remov
e 88
blind
Adjust
conditio
n before
catalyst
circulatio
n
2.Sequence startup
MF:
Line check,
Inert and
pressurizin
g in Feed
and MF
section
Fill water
Boot and
establish
circulatio
n
Cold
circulati
on (for
each
section)
Hot
circulatio
n
preparati
on
Hot
circulati
on (for
each
section)
Stop hot
circulatio
n
Feed cut in
(R2R-SU-0221/2))
Top
secti
on
MF
OVHD
Stop
Cold
circulati
on
Remove
blind
Adjust
TPA
circulati
on,
MTC
section
End
LCO
secti
on
Lean
sponge
oil
circulati
on
- Start up for
LCO PA
- Start up for
LCO product
section
End
Middle section
HCO
secti
on
End
Restart
hot
circulati
on
Establish
the
condition
before
feed cut
in
Botto
m
secti
on
- Recover HP and
MP steam,
- Inject
phosphate
- Adjust BTM
Temp
End
2. Sequence startup
FG
CO
Incinera
tor
WHB
Line
up
SCR De
NOx
Scrubb
er
Economi
zer
Start
FDF
Fill BFW
line
Prepara
tion of
Ammoni
a and
SCR
system
Prepara
tion of
Flue gas
scrubbe
r
Ignite
CO
incinerat
or
Adjust
steam
generatio
n until
350 at
DeNOx
Adjust
steam
generatio
n
Increase
temperatur
e and
pressure,
connect to
HPS
header
Filling
Chemica
l until
BFW line
Fill up
HPBFW
Start
dispersi
on fan
Start
Ammon
ia
injectio
n
Measure
NOx at
SCR
outlet
Start
scrubb
er
purge
Check
022-A-404
water
after
catalyst
loading
Adjust
operatin
g
condition
of
Scrubber
Preparatio
n Clarifier
unit
Start
introduci
ng CO
gas (1st
regen)
Start
introduci
ng CO
gas (2nd
regen)
END
Start
soot
blower
for
WHB
Start
soot
blower of
Economi
zer and
SCR
END
END
Check
022-A404
water
after
feed
cut
in
Start
accepti
ng
scrubb
er
purge
Measure
Sox and
PM at
022-A404
outlet
Measure
COD at
022-A443
outlet
END
2. Sequence startup
GC
Line
up
WGC
sectio
n
Preparati
on for
start
PP
Line up
and dry
De C2
Dry of
Deethani
zer
De C3
Pressuri
zing by
N2
Fill BS
Pressuri
zing by
N2
Fill
gasolin
e
Pressuri
zing by
N2
Filling
gasoline
and
flushing
Fill up
the water
wash
column
Water
wash
section
Absor
ber,
De C4
Gasoli
ne
splitte
r
Merox
Amine
SWS
Water
wash
DMW
circulatio
n and
Start
WGC
Pressurizi
ng by
Vaporize
PP
Pressuriz
ing by
HPN
Fill amine
and
circulation,
heat up
Receive
sour
water
Stop
WGC
Restart
Fill PP to
PP
splitter
Start 023K-301
Fill off
spec PP
and
circulatio
n
Stop
circulatio
n
Stop
gasoline
flushing
Fill
caustic
and add
MEROX
WS
Adjust
amine
concentrati
on
Stop
circulatio
n
Settling
drain
water
and
connect
absorber
SC
Start PP
circulatio
n
Restart
LPG
circulatio
n
Restart
circulatio
n and
heat up
Adjust
pressure
of 022-R102
Online
023-R301/302
Heating
up and
adjust
conditio
n
Heating
up
stripper
Settling
drain
water
Fill wash oil
and stop
caustic
circulation
Start water
circulation
023-V010/011
Online
025-R101
Start
circulatio
n 023-C006
Restart
circulatio
n and
heat up
Adjust
operatin
g
condition
of each
section
END
Line check
Reactor Effluent
Flue Gas
Disengager/
Stripper
No2
Regenerator
MP Steam
Flue Gas
Riser
Catalyst
Hoppers
T
Air Brower
Eq. Catalyst
Eq. Catalyst
New Catalyst
Additive
No1
Regenerator
MAB start
Reactor Effluent
MF Column
Flue Gas
MP Steam
Disengager/
Stripper
No2
Regenerator
Flue Gas
Riser
New Cat.
Catalyst
Hoppers
T
Air Brower
Eq. Catalyst
Eq. Catalyst
Start up line
New Catalyst
Additive
No1
Regenerator
Leak test
Reactor Effluent
Flue Gas
No2
Regenerator
MP Steam
Touch oil
Flue Gas
Riser
New Cat.
Eq. Catalyst
No1
Regenerator
Additive
New Catalyst
Back
Flush Oil
Catalyst
Hoppers
T
Air Brower
Eq. Catalyst
Disengager/
Stripper
Ignite APH
Reactor Effluent
Purpose:
Flue Gas
- To increase
temperature of
Regenerators.
Tips:
Disengager/
Stripper
2nd regen
MP Steam
Touch oil
Flue Gas
Riser
New Cat.
Air Brower
Confirm the
minimum
stopper of valve
setting at 17%
Catalyst
Hoppers
Eq. Catalyst
Fue
l
Fuel to
Pilot
Eq. Catalyst
Fuel
to
Main
burn
er
New Catalyst
Additive
1st regen
Reactor Effluent
Flue Gas
Disengager/
Stripper
No2
Regenerator
MP Steam
Touch oil
Flue Gas
Riser
New Cat.
Catalyst
Hoppers
T
Air Brower
Eq. Catalyst
Eq. Catalyst
New Catalyst
Additive
No1
Regenerator
Reactor Effluent
Flue Gas
48 line
Disengager/
Stripper
2
MP Steam
nd
Regen
Touch oil
Flue Gas
Riser
New Cat.
Catalyst
Hoppers
T
Air Brower
Eq. Catalyst
Eq. Catalyst
New Catalyst
1st Regen
Additive
Reactor Effluent
Flue Gas
Disengager/
Stripper
No2
Regenerator
MP Steam
Touch oil
Flue Gas
Riser
New Cat.
Catalyst
Hoppers
T
Air Brower
Eq. Catalyst
Eq. Catalyst
Adjust temperature
of disengager by
Open RSCV or SSCV.
New Catalyst
Additive
No1
Regenerator
Regenerator temperature
rise until 650 and
disengager 510
Reactor Effluent
510
Flue Gas
48 line
Heating up
1st REGEN and 2nd REGEN
from 340 deg C to 650 deg C,
650
Disengager/
Stripper
2nd Regen
MP Steam
Touch oil
Flue Gas
Riser
New Cat.
Eq. Catalyst
Eq. Catalyst
New Catalyst
Additive
1st Regen
Adjust
opening
48 line outlet
air
heater
outlet.
valve and catalyst slide valve to
- Air heater outlet: maxi
increase
710
deg.temperature
C
(disengager/stripper).
- Regenerators: about
- Heating up rate is 100 deg
650 deg. C
C/hr.
- Disengager: maxi 565
- Hold at these temperature
deg. C
forat least 2hours
Check that all equipment free
movements and without
contact with structure
- Control pressure at 100 kPag.
Catalyst
Hoppers
T
Air Brower
Reactor Effluent
Flue Gas
510
Disengager/
Stripper
650
No2
Regenerator
MP Steam
Touch oil
Flue Gas
Riser
New Cat.
Catalyst
Hoppers
T
Air Brower
Eq. Catalyst
Eq. Catalyst
New Catalyst
Additive
No1
Regenerator
Reactor Effluent
Flue Gas
510
Disengager/
Stripper
- Pressurize SPENT
CATALYST HOPPER for
catalyst loading
650
No2
Regenerator
MP Steam
Touch oil
Flue Gas
Riser
New Cat.
Catalyst
Hoppers
T
Air Brower
Eq. Catalyst
Eq. Catalyst
New Catalyst
Additive
No1
Regenerator
Increase
pressure to 350
kpa
- Adjust the
Disengager/ stripper
pressure to limit the
gas and catalyst leak.
- Pressurize spent
catalyst hopper to
350kpa.
- Check level and
inventory of
hopper.
Reactor Effluent
Flue Gas
Decrease
pressure
Disengager/
Stripper
100Kpa(g)
650
No2
Regenerator
MP Steam
Touch oil
Flue Gas
Riser
110Kpa(g)
Eq. Catalyst
Eq. Catalyst
New Catalyst
Additive
No1
Regenerator
New Cat.
- Disengager:
120Kpa(g)/510 deg C
Purpose:
- 1st Regen:
-110Kpa(g)/650
Establish the condition
deg C
before
load the catalyst
- 2nd Regen:
to
the 1st and 2nd
Regen
100Kpa(g)/650
deg
C
Note1: different pressure
between 1st and 2nd is 10
kPa
Full close following valves.
- REGEN SLIDE Valve
Catalyst
Hoppers
T
Air Brower
Start catalyst
loading
Reactor Effluent
Flue Gas
510
Disengager/
Stripper
No2
Regenerator
MP Steam
Touch oil
Flue Gas
Riser
New Cat.
Catalyst
Hoppers
Air Brower
Catalyst is
loaded by
8 line
Eq. Catalyst
Eq. Catalyst
New Catalyst
Additive
No1
Regenerator
Reactor Effluent
Flue Gas
510
650
Disengager/
Stripper
1st Regen
Touch oil
MP Steam
Flue Gas
Riser
2nd
Rege
n
Catalyst
Hoppers
T
Air Brower
Eq. Catalyst
Eq. Catalyst
New Catalyst
Additive
New Cat.
- Increase different
pressure 1st and 2nd
Regen
10 kPa to 70
- Torch from
oil injection
-kPa.
Stop the catalyst
2nd Regen when DENSE
loading
TEMP
more
thanwill
400
Note1:are
2nd
PRESS
Fully
the Spent
deg
Cclosefrom
decrease
100kPa(g) to
Catalyst
hopper
bottom the
40kPa(g)
- Confirm that 2nd Regen
valve.
LEVEL
areflow
at least
- Confirm
rate 5%
of LIFT
Keep
the
regenerators
bed
above
torchVALVE
oil nozzles.
AIR TO PLUG
level and dense phase
- Continue
loading
catalyst
Slowly open
the650
Lift deg.
Air
temperature
near
and
transferring
TO PLUG
valve from
and 1st
C
nd
regen to 2the
regen
transfer
catalyst
from 1st Regen to 2nd
Regen
Introduce steam to
disengager.
Reactor Effluent
MF Column
Flue Gas
200
Disengager/
Stripper
No2
Regenerator
MP Steam
Touch oil
Flue Gas
Riser
New Cat.
Catalyst
Hoppers
T
Air Brower
Eq. Catalyst
Eq. Catalyst
New Catalyst
Additive
No1
Regenerator
Full close
14 line
Remove 88
blind
200
>5kpa
g
Reactor Effluent
Flue Gas
48 line
R102
Disengager/
Stripper
RNo2
105
Regenerator
MP Steam
Touch oil
Flue Gas
Riser
Eq. Catalyst
Eq. Catalyst
New Catalyst
New Cat.
Additive
R104
No1
Regenerator
Stop
the
hotFEED
oil
except
MPS TO
RISER
circulation.
A
is in operation to control
022-R-102
pressure
Reduce
theabout
main
5kpag
fractionator bottom level to
-minimum
Reduce the steam flow to R102
to a minimum
Reduce
the
-temperature
to about by
120
Adjust R2R pressure
deg C. from
The 48
aim (Flue
is to Gas
avoid
change
hydrocarbon
backflow
Treatment
Line)gas
to 14
vent
through
thecontrol.
opened flange
line
to easy
the blind.
-ofDepressurize
MF
88
blind
removal
completely
to
flare pressure.
the high risk
-procedure
Decreasehas
R-102
of the air into
the system.
pressure
to atmospheric
pressure
Catalyst
Hoppers
T
Air Brower
- Remove 88 blind
- Change from 14 vent to
48 to increasing pressure
Reintroduce steam to
disengager.
Reactor Effluent
Flue Gas
200
R102
Disengager/
Stripper
Purpose:
R105
No2
Regenerator
MP Steam
Touch oil
Flue Gas
Riser
New Cat.
R104
Catalyst
Hoppers
T
Air Brower
Eq. Catalyst
Eq. Catalyst
New Catalyst
Additive
No1
Regenerator
Reactor Effluent
Flue Gas
200
Disengager/stripper
Disengager/
Stripper
650
No2
Regenerator
MP Steam
Touch oil
Flue Gas
Riser
New Cat.
Eq. Catalyst
Eq. Catalyst
New Catalyst
Additive
No1
Regenerator
Catalyst
Hoppers
T
Air Brower
Start circulation
Reactor Effluent
Flue Gas
520
80 kPa (g)
Disengager/
Stripper
50 kPa (g)
650
No2
Regenerator
MP Steam
Touch oil
Flue Gas
Riser
140 kPa(g)
Catalyst
Hoppers
T
Air Brower
Eq. Catalyst
Eq. Catalyst
New Catalyst
Additive
No1
Regenerator
022-Y-107 (REGENERATED
CATALYST SLIDE VALVE)
New Cat.
14 line
Open MF inlet 88
valve
Reactor Effluent
520
Flue Gas
48 line
80 kPa (g)
Disengager/
Stripper
650
50 kPa(g)
No2
Regenerator
MP Steam
Touch oil
Flue Gas
Riser
New Cat.
Catalyst
Hoppers
T
Air Brower
Eq. Catalyst
Eq. Catalyst
New Catalyst
Additive
No1
Regenerator
Reactor Effluent
Flue Gas
520
Confirm 022-R-104
(First Regenerator)
Confirm
022-R-102
condition:
(Disengager) condition:
80kPa(g)
Disengager/
Stripper
50 kPa(g)
650
No2
Regenerator
MP Steam
Touch oil
Flue Gas
Riser
New Cat.
140kPa(g)
Eq. Catalyst
Eq. Catalyst
New Catalyst
Additive
No1
Regenerator
: 140kPa(g)
-- Pressure
Pressure
: 80kPa(g)
average
-- Temperature
Level of 022-R-102
is at
dense phase: >650 degC
35%
Confirm
022-R-105
- Temperature
at dense
(Second
Regenerator)
phase 520 degC
condition:
- Confirm the steam flow
- Pressure
50 kPa(g)
rate
of all :injection
points
- Levelto: >35%
(refer
procedure R2RSU-019)
- Temperature average at
dense phase: > 650 degC
35.576 kNMm3/h
Catalyst
Hoppers
Air Brower
108.64 kNMm3/h
33.926 kMm3/h
Reactor Effluent
Flue Gas
520
Disengager/
Stripper
650
No2
Regenerator
MP Steam
Touch oil
Flue Gas
Riser
New Cat.
Catalyst
Hoppers
Flushing Oil
T
Air Brower
Eq. Catalyst
Eq. Catalyst
New Catalyst
Additive
No1
Regenerator
Feed Cut in
Reactor Effluent
Flue Gas
50
Disengager/
Stripper
650
No2
Regenerator
MP Steam
Touch oil
Flue Gas
Riser
New Cat.
Catalyst
Hoppers
T
Air Brower
Eq. Catalyst
Eq. Catalyst
New Catalyst
Additive
No1
Regenerator
Reactor Effluent
Flue Gas
520
650
No2
Regenerator
MP Steam
Touch oil
Flue Gas
Riser
New Cat.
Catalyst
Hoppers
T
Air Brower
Eq. Catalyst
Eq. Catalyst
New Catalyst
Additive
No1
Regenerator
Reactor Effluent
Flue Gas
520
Disengager/
Stripper
650
No2
Regenerator
MP Steam
Touch oil
Flue Gas
Riser
New Cat.
Catalyst
Hoppers
T
Air Brower
Eq. Catalyst
Eq. Catalyst
New Catalyst
Additive
No1
Regenerator
- Confirm dispersion
steam flow rate is at the
normal operating value
- Confirm ROT in auto at
520degC
- Increase BACKFLUSH OIL
to RISER by steps of about
5%.
Reactor Effluent
Flue Gas
510
R-105
No2
Regenerator
MP Steam
Touch oil
Flue Gas
Riser
New Cat.
R-104
Catalyst
Hoppers
T
Air Brower
Eq. Catalyst
Eq. Catalyst
New Catalyst
Additive
No1
Regenerator
Reactor Effluent
Flue Gas
510
Disengager/
Stripper
No2
Regenerator
MP Steam
Touch oil
Flue Gas
Riser
New Cat.
Catalyst
Hoppers
T
Air Brower
Eq. Catalyst
Eq. Catalyst
New Catalyst
Additive
No1
Regenerator
COLD CIRCULATION:
The cold circulation is used to remove foreign materials
and water, checking of instrumentation devices, Safety
Interlocks and equipments performances.
Use Flushing Oil (FLO) for initial flush since it does not
form an emulsion as stable as the one of heavier oils. When
FLO is introduced after steam-out, water will be accumulated
at low points so need to check low points and drain water.
FLG
N2
Flushing
N2
DM
W
022-FV-210
V-001
AGO
Flushing
022-P-001
022-P-002
Flushing
oil will
bewe
usemust
to operate
Do you know
why
online
pump
(P-215/
flushing
oil? P-216) and Flushing
Instruments in the Bottom section
AGO
Chem
inj.
022-E205
Chem
inj.
022-E206
Chem
inj.
022-E207A~D
208A~D
Chem
inj.
022-E209
Cold BTM
circulation
Cor.inh.
022-A-201
- Start
Introduce
AGO
the
pump 022-P-215
discharge
sending
to to
SRdischarge
Slop tank line
fromat
022P-216A/B
(Slurry Product
Pump). and filling
Purpose
:
To
remove
water
and
the
scale
Stop
filling
AGO route:
as the
following
Start
circulation
of 022-C-201
(Main
bottom route.
022-P-216A/B
022-E-209
022-FV-0237
022-E-210A/B/C/D
022-FV-0258
- Establish bottom
Hot Bypass
routeFractionator)
and Slurry
Pumparound
route
condition
section:
Establish
circulation
Slurry
Introduce
FLO
to
022-C-201
(Main
Fractionator)
from
Feed
Preheat
Section
022-P-215A
discharge
022-E207A
to D
022-E-208Ato022-C-201
D 022-FV-0251A
SR
Slop tank.
Bypass
Circulation
Hot
route:
022-P-215B
022-FV-0202
including
Flow
rate control
and
pressure
controller
start-up
line
8:
- through
Connect
the Drum
022-V-206
(SlurryDraw-Off
Drum) to flare and nitrogen
to D 022-FV-201
and
022-PV-203
022-C-201
Establish
circulation
route
from 022-FV-0289
(CLO TO
022V001)
to 022-V-001
(Feed
- Start
Circulation
Pumparound
route: 022-P-215B
022-E-207
022-E-208
pumpSlurry
P-215C.
system
and
commission
instrumentation
at
operating
pressure
to
100kPa
(g)
022-E004
discharge
022-FV-0003
022-C-201
022-P-215A
022-FV-202
022-C-201
Surge
Drum)
022-FV-0251
022-PV-0203
022-C-201
- Establish bottom condition 022-C-201 (Main Fractionator) bottom Quench route
- Remove
Flush Slurry
Pumparound
Pumpsline
022-P-215A/B/C
(Main (Main
Fractionator
Bottom
water
from thesuction
of
Fractionator
022-P-215A
discharge
022-E207A
to 022-P-215A/B/C
D
022-E-208A
to D
022-FV-0289
022-FV-0251A
022-P-216A/B
022-E-209
022-FV-0237
022-E-210A/B/C/D
Circulation
Quench
route:
P-215B
022-E-207
022-E-208
022-FV-0251
- Switch
pump
P-215B
P-215A
pump),
022-P-216A/B
(Slurry
Product
pump)
and
all
instruments
where
Bottom
pump)
to
D 022-FV-0241
022-V-206
022-V-001
022-FV-201A
022-C-201
flushing
is required.
-- Start
sending
:022-P-216A/B
LCO
pumparound
return (Slurry Product Pump).
Remove
water
from
the suction
line
of the
022-P-216A/B
Note:
Introduce
AGO
to
discharge
line
at
pump
022-P-216 (Slurry Product
Automatic Strainer F-205 is online
pump).
022-P-216 discharge 022-E209 022-F-204 022-FV-0237 022-E-210
022-FV-0255 022-C-201
Chem
inj.
022-E205
AGO
AG
O
AG
O
PP215C/A
215B
Chem
inj.
022-E207A~D
208A~D
V-206
AG
O
Chem
inj.
022-E206
P216
LCO PA
return
Cold TPA
circulation
Cor.inh.
022-A-201
- Start circulation
022-C-201 022-P-204A/B 022-TV-
AG
O
Chem
inj.
022-E205
Chem
inj.
022-E206
Chem
inj.
022-E207A~D
208A~D
AG
O
AG
O
E-011 022-C-201.
MTC circulation:
022-C- 201 -> 022-P-205A/B ->
022-C-201 (by connect with LCO
Chem
inj.
022-E206
Chem
inj.
022-E207A~D
208A~D
PA line)
Chem
inj.
022-E209
Cold LCO
circulation
Introduce AGO to discharge line
of the pump of 022-P-207 LCO
Pumparound .
Fill oil
to LCO product
line
Start
circulation:
022-P-207
Cor.inh.
022-A-201
*4
023-PDV-0063
022-PDV022-E-002 (LCOProduct
/
0222
022-E-203
022-E022-FVFeed Exchangers)
0219
022-C-201.
204 (LCO
product cooler)
022-FV-0221
(LCO product
Change
the circulation
route of
flow)
SLOP
LCO
pumparound.
022-E203
AGO
Chem
inj.
022-E205
AGO
Chem
inj.
022-E206
Chem
inj.
022-E207A~D
208A~D
Chem
inj.
022-E209
022-P-207 023-E-007
023-FV-0022 022-E-003
022-TV-244A 022-E-203
022-FV-0219 022-C-201.
pumparound.
Cold HCO
circulation
022-P-210A/B 022-E-
Cor.inh.
022-A-201
*4
To 022V001
P210
C203
V204
Chem
inj.
022-E205
AGO
V205
E206
Chem
inj.
022-E206
Chem
inj.
022-E207A~D
208A~D
Fill the
oil to HCO 023004
-> 022-FV-0005
Pumparound:
E-013 023-FV-0049 ->
- Introduce AGO to the
022-E-005
022-TV-0257A
discharge
of the pump
- Start theline
circulation
around
022-P-210A
022-FV-0225 Flush
022-C022-V-204
- Start the (Back
circulation Oil
Drum).
Pressurize
022-V-205
(Back
-Draw-off
Transfer
the
AGO to
C-203
201
Exchanger
bypass
side
HCO
Flush
oil Receiver) about 100
Stripper):
Pumparound.
-(HCO
Transfer
the AGO
to LCO
022-V204
022-P-213
kPa (g) with
LPN.
and
TOP pumparound
for
022-C-201
022-LV-0227
022-P-210A/B
022-PDV022-FV-0293
022-UV-0230
- Introduce
AGO to
022-V-205
start-up
heating
line.
022-C-203
(Back
Flush
oil Receiver).
0012
023-PDV-0094
022-V-204
022-E-205
6 start-up
--022-PDV-0223
Pressurize
022-V-204
(Back
Start
the
circulation
around
022-FV-225
022-V203 022-P-211
Flush
oil
Draw-off
Drum)
line
LCO
pumparound
022-V205 (Back Flush Oil
022-C-201
022-E-206
022-FV-235
about
100 kPa
(g) with LPN
Receiver).
022-C-201
Adjust
the AGO
flow to
rate
022-FIC-022-V-205
Introduce
022-V-204
022-V-205
022-P-214
0225 Flush
about
762
Sm3/h
022-E-205
6
start-up
(Back
oil
Draw-off
022-FV-0236
022-V-205
Drum).
line
TOP pumparound
022-C-201
022-C-203
022-P-211A
Chem
inj.
022-E209
022-E206
022-FVTransfer
the
AGO
to HCO
0234 line.
022-V-204
recycle
Cold HCO
circulation
Cor.inh.
022-A-201
*4
Chem
inj.
022-E205
C-203
E-206
P-211
Chem
inj.
022-E207A~D
208A~D
022-P-211P-211 022-E-206
3 Flushing Oil return line
for start-up 022-C-201 (by
connect with HCO PA)
C-201
P-213
Chem
inj.
022-E206
Chem
inj.
022-E209
STOP Cold
circulation
Cor.inh.
022-A-201
Chem
inj.
022-E206
Chem
inj.
022-E209
HOT CIRCULATION:
The purpose of the hot circulation is to remove
traces of water, to check instrumentation,
pumps, and draw-off trays in hot conditions. It is
used also to proceed to hot bolting and to seal
leaks appearing during unit heat-up.
DSA
R
022-P-
Chem
inj.
022-E206
HV-0231 022-F-202
022-PV-0260 and 022-PV0264
Chem
inj.
022-E207A~D
208A~D
Reestablish BTM
circulation
Chem
inj.
022-E205
AGO
Chem
inj.
022-E206
022-C-201
022-FV-0251A/B/C/D
022- Reestablish
the circulation
of FVFV-241
022-V-206
022-P0201 route.
216A 022-E-209 022-FV022-P-215A/B 022-E237 022-E-210A/B 022207A/B/C/D 022-EFV-0258 DSAR TANK
208A/B/C/D 022-FV0251A/B/C/D 022-FV-0201
022-C-201
Restart HCO
circulation
To 022V01
022-E205
Chem
inj.
022-E206
Chem
inj.
022-E207A~D
208A~D
Chem
inj.
022-E209
0094 022-PDV-0223
Chem
inj.
022-E205
022-FV-0225 022-C-201.
Introduce oil pass through E004, E-205 and 023-E-013 By
open FV-005 & TV-257 & 023FV-049
Restart HCO
circulation
Cor.inh.
022-A-201
Introduce
MPS
to
022-E-205
Flush Oil route.
022-C-203 022-P-211
Adjust HCO PA TO 022C201
022-V-204 022-P213A
022-E-206
220deg
3 HCOC Flushing
Return about
with
022-FV-0293
022-UV-0230
rises
less than
60deg
C/hr
Oil
return
line for
start-up
*4
MPS
022-E205
MPS
Chem
inj.
022-E205
C-201
Chem
inj.
022-E206
Chem
inj.
022-E207A~D
208A~D
Heating
022-F-201
up the
bypass
022-E-206:
022022-C-201.
Introduce
MPS
the
2
Back
Flush Oil
--V-205
Transfer
oil to
to 022-E-206
022-C-201
Adjust
HCO
OUTLET
(Main
Fractionator)
from
3 Back
Recycle
for022E206
start-up
line
aboutOil
180
deg C
with
less
Flush
return
line
forrises
start-up.
022-C-201
than 60deg C/hr
022-P-213 022-FV-0293
3 Back Flush Oil return line
for start-up 022-C-201
Chem
inj.
022-E209
HOT LCO
circulation
*4
022-E203
MS
*5
022-E205
*6
MS
Chem
inj.
022-E206
Chem
inj.
022-E207A~D
208A~D
Chem
inj.
022-E205
022-C-201 022-P-207A/B
023-E-007 022-PDV-0222
(023-E304) 022-E-203A/B
022-FV-0219 022-C-201.
Chem
inj.
022-E209
022-E203
MS
*5
022-E205
*6
MS
Chem
inj.
022-E206
Chem
inj.
022-E207A~D
208A~D
Chem
inj.
022-E209
Chem
inj.
022-E205
022-C-201 022-P-204A/B
*4
022-TV-0003AB 023-PDV-0407
022-E203
022-PDV-0221 022-FV-0217
022-C-201
MS
*5
022-E205
*6
MS
Chem
inj.
022-E206
Chem
inj.
022-E207A~D
208A~D
Chem
inj.
022-E205
Chem
inj.
022-E209
1. Change the flushing oil route from AGO to DSAR for preventing water entrainment into the
flushing oil section.
2. Main fractionator bottom section replace the DSAR for prepare the RFCC cut in.
Confirm the temperature FEED SURGE DRUM more than 50 deg C before changing the flushing oil
to DSAR from AGO.
Change the route from AGO to DSAR.
022-FV003
022-FV001
Joint
bottom
quench line
Chem
inj.
022-E205
Chem
inj.
022-E206
Stripper
022-C-203 022-P-211A
022-FV-0120 022-C-203
022-P-211
022-E-206
3
-Stop
the circulation
022-V-204
HCO Flushing
Oil return
line for
(Back
Flush Oil Draw-Off
Drum).
start-up 022-C-201.
022-V-204 022-P213A
Stop theBottom
circulation
around
--Decrease
MF Temperature
022-FV-0293
022-UV-0230
LCO 200-220
section.
from
deg C to about 120
deg
C introducing
-022-V-204
Stop
DSAR to Main
022-C-201
022-P-207A/B
Stop
the
circulation
around
HCO
from Feed
Preheat
-Fractionator
Stop
hot circulation
of Back
main
022-FV-0293
3
Flush
023-PDV-0063
022-PDV-0222
pumparound
section.
Section
through
start-up
8 Line.
fractionation
section
for removing
Oil
return
line022-P-210A/B
forstart-up
022-E-203A/B
022-FV-0219
022-C-201
the
88
blind.
022-E004
022-FV-0003
022022-PDV-0012
023-PDV-0094
022-C-201
022-C-201.
-C-201
Keep
the cooling rate of 022-C-201
022-PDV--0223 022-FV-0225
(Main
Fractionator)
at 60around
deg C/h.SLO
-- Stop
the
022-V-205
the circulation
circulation
around
Stop
022-C-201
(Backflush
Oil Receiver).
&
MTC
CLO
section.
sections.
After
decrease
temp of bottom MF to
120
Deg carry
out stop hot ->022022-C201
->
022-P-205A/B
022-E-206
022-FV-0235
circulation
022-C-201at the following step:
V-205 2 Back Flush Oil
- Stop filling AGO and
Recycle
for around
start-upTPA
linesection.
022circulation
C-201
022-C-201 022-P-204A/B
022-TV-0003AB 023-PDV-0407
022-PDV-0221 022-FV-0217
022-FV003
022-FV001
Joint bottom
quench line
022-FV003
022-FV001
- Set LP FLOH at 1550 kPa (g) and then HP FLOH at 2100 kPa (g) at Auto mode (next slide)
Joint
bottom
quench line
Restart hot
circulation
Restart hot
circulation
Cor.inh.
022-A-201
*4
MS
*6
Chem
inj.
022-E205
022-FV0120
*5
2100
kPa
BFW
Chem
inj.
022-E206
MS
MS
BFW
BFW
Chem BFW
inj.
022-E207A~D
BFW
208A~D
BFW
1550
kPa
Chem inj.
022-E-209
start-up
lineline.
between 022-EFlush
Oil
return
022-FV-0251A/Bthe
022-FV-241
-205
circulation
- Re-establish
Adjust
outlet
Bottom
and
MF
the
Column
Top
022-PDV-0012
023-PDV
022-V-204
022-P213A
around
MTCreturn
section.
022-V-206
022-P-216A
Pumparound
about
200-220deg
C with rate
022-FV-0293
022-UV-0230
0094
022-PDV--0223
022- Introduce
DSAR to Main
60
Deg
C/h->
022-C201
Reestablish
the
022-P-205A/B
circulation
around
->
Heating
up
the Preheat
LCO
022-E-209
022-FV-237
022-V-204 from
Fractionator
Feed
FV-0225
022-C-201
Top Pumparound
section.
Pumparound
Heating
up022-C-201
thestart-up
section
HCO
section
from
by
Section
through
8
Line.
022-E-210A/B/C/D
022-FV 022-FV-0293 3
Back
--start-up
Re-establish
circulation
6 linethe
between
022-E022-E-205:
Re-establish
the
circulation
022-C-201
022-P-204A/B
Flush
Oil
return
line
for
start022-E004
022-FV-0003
0255outlet
LCO
022-C-201
022-P-211
minimum
flow
route,
205
and
LCO
Pumparound
around
section.
Adjust
HCO
PA
return
to
MF
up
022-C-201 023-PDV022-C-201
022-TV-0003AB
and
transfer
to rate
022-C-201
return.
-about
Re-establish
the
Slurry
oil
220degoil
with
60deg
022-C-201
022-P-207A/B
-from
Re-establish
the
circulation
-Adjust
022
C-201
3MF
HCO
Flushing
Oil
draw
route.
0407
022-PDV-0221
MAIN
022-C
Adjust
OVHD
Column
:
/ h. off
Back
Flush
Oil
route.
FRACTIONATOR
BOTTOM
about
return
line.
023-PDV-0063
022-PDV110deg
C
FV-0217
022-C-201:
Heating
up
the
section
022-FV-0251A/B
HCO
022-FV-241
80%
022-V-205
022-P214A
0222
022-E-203A/B
022-byConfirm
the specific
gravity
022-E-206:
022-C-203
022-P-211A
022-V-206
022-V-205
022-P-216A
022-FV-0236
more
than
0.89 to
at the
sample
FV-0219
HCO
022-C-201
- Adjust
022-E-206
022-FV-0120
022-C-203
022-E-206
022-FV-0235
022-E-209
022-FV-237(AR
connection
022-SC-0001
OUTLET about
180 deg with
022-V-205
2
Back FlushFeed
Oil
Feed
from
P-001A/B
022-P-211
022-E-210A/B/C/D
022-FVrate
60deg
C /
h. 022-E-206
Recycle
Pumps). for start-up line
3
HCO
Flushing
0258
DSAR
TANK Oil return
022-C-201
line for start-up 022-C-201
*4
MS
*5
*6
Chem
inj.
022-E205
BFW
Chem
inj.
022-E206
MS
MS
BFW
BFW
Chem BFW
inj.
022-E207A~D
BFW
208A~D
BFW
Chem
inj.
022-E209
1. MF
OVHD
vapor
temperature:
115oC, pressure :
45kpa(g)
6. HCO
Flushing:
2. TPA:
82oC,
Introduce MPS to
648Sm3/HR
HCO stripper, BTM
3. temp
LPA: 190oC
142oC, 1270
Sm3/hr
7. Change FLO from
4. DSAR
LCO to HCOproduct:
Introduce steam to
8. Do adjustment for
Stripper, Line up to
HCO BFO back to MF
DSAR
5. HPA:
return
set
point
210oC,
recover steam E-205
BTM MF :
*4
+
Target
temperature : 320oC
+ Turn on SLO to
022-E-207,208
A/B
and recover steam
MS
*5
*6
Chem
inj.
022-E205
BFW
Chem
inj.
022-E206
MS
MS
BFW
BFW
Chem BFW
inj.
022-E207A~D
BFW
208A~D
BFW
Chem
inj.
022-E209
BTM MF :
*4
+
Target
temperature : 320oC
MS
*5
*6
Chem
inj.
022-E205
BFW
Chem
inj.
022-E206
MS
MS
BFW
BFW
Chem BFW
inj.
022-E207A~D
BFW
208A~D
BFW
Chem
inj.
022-E209
Re-establish
the
circulation
around Lean sponge Oil
*4
022-C-201 022-P-206B
MS
022-E-011
023-E-003
023-E-003
023-E-010
*6
Chem
inj.
022-E205
BFW
Chem
inj.
022-E206
MS
MS
BFW
BFW
Chem BFW
inj.
022-E207A~D
BFW
208A~D
BFW
Chem
inj.
022-E209
E-011 023-C-003
HP
N
MPN
023-C-303
FV
356
quenc
h
CLBFW
ACID
GAS
LEAN AMINE(GAS)
SOUR WATER
FUEL GAS
C-004
LPG
V-202
V-202
C-006
C-201
P-202
P-205
E-202
LPG
Purpose:
Remove the foreign materials
from Amine
1. Line-up to wash with water for
amine section.
6. Establish the water washing
2. Pressurize
Section by
circulation:Amine
C-201E-201PLPN
up to 150 kPa (g).
203AC-201TK-201
7. Switch pump.
3. Introduce
DMW from 023-P-C(bypass)P-204E-204
8. 203A/B
Stop water
washing circulation
to 023-C-201
(Amine
006 C-004F-201E-201
9. Regenerator).
Shift
C-201washing water to 023-C201 and
Drain water
at low
4.
. C-004F-201E-201C-201
Start
023-P-202B
(Amine
points
Regenerator
Reflux
Pump).
Duration:
minimum
4 hours,
and introduce
CLBFW
to 023preferably
24 hours,
to ensure
(Amineare
Regenerator)
thatC-201
all surfaces
contacted.
5. Fill CLBFW to 023-P-203A/B
(Lean Amine Pump) discharge
line.
FUEL GAS
LEAN AMINE(GAS)
RICH AMINE
(LPG)
E-201
DMW
F-201
AC-201
P-203
P-204
RICH AMINE(FG)
E-204
TK-201
TK-202
F-203
ACID
GAS
CLBFW
FUEL GAS
LEAN AMINE(GAS)
SOUR WATER
FUEL GAS
C-004
LPG
V-202
V-202
C-006
C-201
P-202
P-205
E-202
MPS
LPG
Purpose:
To establish amine section.
6.
the circulation
of 023-C16. Stop
Introduce
Lean Amine
to 023006
(LPG
Absorber)
F-203
(Lean
Amine
Carbon
1. Introduce
Line-up
ofAmine
Amine
circulation.
4.
Amine
to
023-C-004
preparing
LPG
circulation
of C11.Introduce
Rich
Amine
to 023Filter)
and
023-F-204
(Lean
(RFCC
Fuel
Gas
Absorber)
and
2. Introduce
Lean Amine to 023006.
F-201
(Rich
Amine
Filter).
Amine(Amine
Post
Filter).
establish
circulation.
C-201
Regenerator).
7.
Start
023-AC-201
(Lean
Amine
12.Fill
CLBFW
to
023-F-202
(Lean
17. Transfer
the
washing
water
to
TK-201
P-204
FV-019
FV-219 C-004
F-201
Air
Cooler).
Amine
Prefilter).
023-TK-201
(Lean
Amine
LV-034
(By-pass)
C-201
E-201
(T)P-203.
C-201
8.
Introduce
MPS
to
023E-202
Storage
Tank)
13.
Lean Amine to
023P-203
5.
Introduce Lean Amine to 023(Amine(Lean
Regenerator
MPS
F-202
Amine Prefilter).
C-006(LPG
Amine
Absorber)
3. Establish
the Lean Amine
Reboiler).
14.Fill
CLBFW
to 023-F-203
and
establish
circulation.(Lean
Recycle
circulation.
9. Amine
Start toCarbon
heat up
023-E-0202
Filter).
TK-201 P-204 P-205
FV-039
FV-209
F-202
(Amine
Regenerator
MPS
15.Fill
CLBFW
to 023-F-204
(Lean
C-006
F-203
LV-057
C-201(By
P(By-pass)
/F-204
Reboiler).
Amine
Post Filter).
203
pass)
TK-201.
10.Fill CLBFW to 023-F-201 (Rich
Amine Filter).
E-201
LEAN AMINE(GAS)
RICH AMINE
(LPG)
AC-201
F-201
P-203
TK-201
TK-202
P-204
RICH AMINE(FG)
E-204
F-203
ACID
GAS
CLBFW
FUEL GAS
LEAN AMINE(GAS)
SOUR WATER
FUEL GAS
C-004
LPG
V-202
V-202
C-006
C-201
P-202
P-205
E-202
MPS
LPG
Purpose:
To establish amine section.
6.
the circulation
of 023-C16. Stop
Introduce
Lean Amine
to 023006
(LPG
Absorber)
F-203
(Lean
Amine
Carbon
1. Introduce
Line-up
ofAmine
Amine
circulation.
4.
Amine
to
023-C-004
preparing
LPG
circulation
of C11.Introduce
Rich
Amine
to 023Filter)
and
023-F-204
(Lean
(RFCC
Fuel
Gas
Absorber)
and
2. Introduce
Lean Amine to 023006.
F-201
(Rich
Amine
Filter).
Amine(Amine
Post
Filter).
establish
circulation.
C-201
Regenerator).
7.
Start
023-AC-201
(Lean
Amine
12.Fill
CLBFW
to
023-F-202
(Lean
17. Transfer
the
washing
water
to
TK-201
P-204
FV-019
FV-219 C-004
F-201
Air
Cooler).
Amine
Prefilter).
023-TK-201
(Lean
Amine
LV-034
(By-pass)
C-201
E-201
(T)P-203.
C-201
8.
Introduce
MPS
to
023E-202
Storage
Tank)
13.
Lean Amine to
023P-203
5.
Introduce Lean Amine to 023(Amine(Lean
Regenerator
MPS
F-202
Amine Prefilter).
C-006(LPG
Amine
Absorber)
3. Establish
the Lean Amine
Reboiler).
14.Fill
CLBFW
to 023-F-203
and
establish
circulation.(Lean
Recycle
circulation.
9. Amine
Start toCarbon
heat up
023-E-0202
Filter).
TK-201 P-204 P-205
FV-039
FV-209
F-202
(Amine
Regenerator
MPS
15.Fill
CLBFW
to 023-F-204
(Lean
C-006
F-203
LV-057
C-201(By
P(By-pass)
/F-204
Reboiler).
Amine
Post Filter).
203
pass)
TK-201.
10.Fill CLBFW to 023-F-201 (Rich
Amine Filter).
E-201
LEAN AMINE(GAS)
RICH AMINE
(LPG)
AC-201
F-201
P-203
TK-201
TK-202
P-204
RICH AMINE(FG)
E-204
F-203
CLBFW
ACID GAS
SOUR WATER
Purpose:
To establish the Amine Section
operation condition..
1. Start the Amine concentration
V-202
V-202
LEAN AMINE(GAS)
C-004
P-202
P-205
Amine
C-201
E-202
MPS
C-006
E-201
TK-202
LEAN AMINE(GAS)
RICH AMINE (LPG)
C-006
AC-201
F-201
P-203
TK-201
P-204
C-004
RICH AMINE(FG)
E-204
F-203
P-208
FIC
31
8
-1.
Establish
Circulation
forPP to the
Introduce
OFFSPC
Depropanizer
Deethanizer
Depropanizer O/H
O/H ~
Deethanizer
Section
Section
Preparation
for introducing
(Initial
SU using
PP and using
OFFSPC
PP to 023-V-302.
PS)
-2.Set
023-PIC-0328
is 2780
Introduce
OFFSPEC
PPkPa
to
(g)
023-C-302 (Deethanizer) keep
of 023-V-302 is
-level
Set 023-PIC-0054
is 50%.
1000 kPa
(g).
3. Start the Circulation
O/H ~ is
Deethanizer
-Depropanizer
Set 023-PIC-0309B
1800 kPa
Section
(g).
023-P-032 (Propylene
Off-Stop
Set 023-PIC-0344
is 2880 kPa
Spec Feed Pump)
(g).
023-C-303
LPG from
023-E-651
FV
356
quenc
h
LPG from
023-E651
Fill the PP to PP
splitter
Establish
thePropylene
total circulation
- Introduce
(PL) tofor
PP
Splitter (PP SPLITTER)
023-C-303
2.
Introduce
Propylene
(PL) to 023-V- Adjust
Reflux
flow to maintain
level
304.
of 023V304
3.
Establishthe
thecirculation
circulation
around
- Establish
023-P023-V-304
0305 minimum flow line.
quen
ch
Propylen
e
C-303
FV
35
6
V-304
Min
flow
4.
Establish
the circulation
023-P- Stop
introducing
PL to 023-V-304
0306 minimum flow route(FV-356).
- Confirm that 023-LIC-338 level of
Keep Level of 23-V-304 more than
023-V-304 is more than 50% stop
50%
fill PL to 023-V-304 and stop pump
P-306.
P306
P305
To 124-E-651
To 023-E651
C-301
V-301
MP
N
Fill BS to Depropanizer
section
C301
U02
4
Me
Rox
MPN
C005
C006
-Purpose:
Setup pressure from Debutanizer
OVHD to OVHD receiver, then
Establish circulation for Debutanizer
Amine Absorber, Water wash,
O/H ~ Depropanizer section and
Merox and Depropanizer
confirm that equipment is running
-normally.
Introducing OFFSPC PL to
Debutanizer O/H Section
- Establish LPG circulation
C003
C001
MP
N
C005
V009
MPN
V008
- Pressurizing by LPN
- Introduce LPN until
pressure of Gasoline splitter
OVHD receiver reach 200 kPa
(g).
C-101
LP
N
Purpose:
To settle drain for remove
the water and foreign
materials.
023-C-001
Primary Absorber
MF OVHD
liquid
Secondary
Absorber
V-004
OVHD Receiver
E-004
P-004
Primary
Absorber feed
1. Stop
the
gasoline
recycle circulation.
. Stop 023-P-010A.
. Stop 023-P-004A.
E-005
Stripper OVHD
Stripper
feed
E-003
AC-003
P-010
Lean sponge
oil
Lean
sponge oil
023-C-002
Stripper
E-007
E-006
P-005
V-005
PA Coalescer
E-008
Gasoline
splitter feed
Debutanizer Bottom
Debutanizer
feed
023-C-101
Gasoline splitter
2. Stop
the
circulation..
023-V-101
OVHD Receiver
gasoline
. Stop 023-P-103A..
. Stop 022-P-202A.
023-E-102
Gasoline Splitter
MP Steam Reboiler
E-201
WET GAS
V-201
023-P-101
023-E-103
C-201
P-203
023-P-103
023-C0055
Full
range
gasoline
5
023-E-104
023-AC-101
Heavy
cracked
Gasoline
To
Storage
Off spec
Heavy
cracked
Gasoline
To Slop
Light
Cracked
Gasoline
to Caustic
Treater
P-201
P-202
E-202A/B
P-204
E-001A/B 023-E-308
SOUR WATER
GASOLINE /
LPG
2. Stop
the
circulation.
gasoline
. Stop 023-P-003A.
3. Stop
the
primary
absorber
pumparound
023-P-005
023-C-001
Primary Absorber
MF OVHD
liquid
E-004
P-004
Primary
Absorber feed
E-005
Stripper OVHD
HP
Separator
E-003
P-003
AC-003
P-010
Lean sponge
oil
Lean
sponge oil
023-C-002
Stripper
E-007
E-006
P-005
V-005
PA Coalescer
E-008
Gasoline
splitter feed
Debutanizer Bottom
Debutanizer
feed
Treated FCC
Light Gasoline
Storage
tank5
023-E-101
Gasoline splitter
OVHD Condenser
023-C-101
Gasoline splitter
023-V-101
OVHD Receiver
023-E-102
Gasoline Splitter
MP Steam Reboiler
023-P-101
023-E-103
023-P-103
023-C0055
Full range
gasoline5
023-E-104
023-AC-101
Heavy
cracked
Gasoline
To Storage
Off spec
Heavy
cracked
Gasoline
To Slop
Light
Cracked
Gasoline
to Caustic
Treater
(Points
to keep
in mind)
1.Tips
Stop
gasoline
circulation
of 023-V 101
Confirm
that
023-PIC-0101B
(Gasoline
Splitter FCCOverhead
.
Purpose:
Stop
introduce Treated
Light
Receiver)
operating
mode is in
Gasoline
from
storage tank
Stop
gasoline
circulation
of
023-V-101
auto and 023-PIC-0101B.SP
at
.
overhead
Stop
the
receiver.
023-P-101A.
200kPa (g).
. Fully close 025-UV-0001(LFG TO
Confirm that 025-C-101 and 025-RSTORAGE).
101 are bypass.
HOT CIRCULATION
GAS CONCENTRATION
Heating up Debutanizer
section:
-Heating
Slowly introduce
up Depropanizer:
HPS to
Heating up Gasoline
023-E-014
Deethannizer:
to prevent
water
- Start to heat
up 023-E-303
splitter:
hammer
up stripper
by
LPS introduce
-Heating
Slowly
LPS to
-section:
Introduce MPS to 023-EThe
023-E-309
following
until
beuntil
used
023-TICas a
- Increase
LPS
102
(Gasoline
Splitter023-CMP
target
0386A.PV(BTM)
for
temperature.
is
reached
Slowly
301 DEPRO
introduce
TRAY
LPS
43(BU)
to
Steam
Reboiler)
slowly
to
to
68
deg.
Be
careful
that
023-E-008
to
prevent
is
reached
to
about
105
- 023-C-005
prevent
watertop
hammer. deg
the
hummer
is BTM
water
C. water
hammer
STRIP
temperature
64
65
-occurred
023C101
GASOLINE
is
122
C. flow until
deg
deg
- Increase
reflux
SPLITTER
BOTTOM
temp
--Top
Keep
level
of
023-V-303
column
is
reached
tois
is023-C-005
about 182BTM
deg C
50%
about 45 deg :C185 195
temperature
deg (RVP 45 50 kPa
(g))
B
S
C-005
PS
E-014
B
S
PS
Online
Dearator
HP STEAM
022-E-208 MPS
Air
MP STEAM
SVW
A403-E01
DMV
022-E-207 HPS
HPCW
Purpose :
To prepare for BFW pump
start
A403-K01
022-TK-441
A403-Y6300
HP STEAM
NO2 REGENERATOR
FLUE GAS
V-401
Pretreated
Demin Water
P443
022-P-402
DMW
NO1 REGENERATOR
FLUE GAS
FUEL GAS
UTILITY FUEL
OIL
A-401:
Economizer
A-404
V01
LPSWHB-401
Emergency
Quench line
A-403
A-402: CO
Incinerator
023-V-609
A-402
A-401
REFINERY
FUEL OIL
A: 404: FG
Scrubber
V02
V03
P442
P441
WO
Air
WHB-401-E01
NaOH
Oxygen Scavenger
MP BFW
K01
A-443TK01B
A-443TK01A
TK-442
A-443TK01C
P-604A/B
A-442-Y01
A-441
TK01
HP BFW
P-01
Amine
TK443
P-605A/B
P445
Deaerator
To header
distribution
023-V-609
023-P-604&605
Y442
P-446
Air
022-A-444
A-403: DeNOx
022-E-441
ETP
023-P-604: HP
BFW
023-P-605: MP
BFW
MPS
CO-Incinerator
By pass (2nd Regen)
IA
CO-Incinerator
By pass
DMW
MPS
LPN
CO-Incinerator
By pass (1st Regen)
DMW
MP
BFW pump
pump
HP BFW
- Filling BFW
to 022P604A/B
the BFW
to P605
A/B
PUMP).
(HP (MP
BFWBFW
PUMP).
- Start 023-P-604B
023-P-605B
- Check MBFW
HPBFWcolor.
color.
- Stop 023-P-604B
023-P-605B
Pretreated
Demin Water
LPS
A-401:
Economizer
023-V-609
A-403: DeNOx
A-402: CO
Incinerator
BFW
MP BFW
Oxygen Scavenger
023-P-604: HP
BFW
P-604A/B
Amine
023-P-605: MP
BFW
BFW
HP BFW
P605A/B
A: 404: FG
Scrubber
Filling Chemical
1.Fill Deoxidization to 022-A4. 004-TK01
Fill Amine(DEOXIDIZATION
to 022-A-005TK01 (AMINE
INJECTION
AGENT
INJECTION
TANK)
Pretreated
TANK)
2.Fill Deoxidization to the boiler Demin Water
5.Fill
Amineinjection
to the boiler
chemical
pipe.
chemical injection pipe.
3.Stop filling to the boiler
6.Stop
filling
to the boiler
chemical
injection
pipe. .
chemical injection pipe .
LPS
Deoxidation
Agent tank
023-V-609
A-004TK01
Oxygen Scavenger
MP BFW
Amine tank
A-005-P01A/B
P-604A/B
A-005TK01
HP BFW
A-004P01A/B
P605A/B
HP STEAM
Air
A403-E01
V-401
022-P-402
A403-K01
Amonia
lorry tank
HPCW
A403-Y6300
A-403
Flue Gas
A-401
To
Scrubber
Prepare Scrubber
Purpose:
Preparation to prepare
Dilution Caustic and
Emergency
Quench
water for Flue Gas
Scrubber
1.Fill to caustic line.
Y-441
F-441
AFM Recirculation
FV-3006
UZV-3001B
UZV-3001A
AFM Recirculation
Emergency
quench
water
Spray water
Flue Gas
C-441
Make up
water
FV-3005
Caustic solution
14.35%
Quench/Spray
Tower
Recirculation
Scrubber purge
Y-441
From P-442A/B
F-441
SVW
AFM Recirculation
FV-3006
UZV-3001B
DMW
P-443 A/B
UZV-3001A
AFM Recirculation
To P-442A/B
Emergency
quench water
022-TK-441
Spray water
Flue Gas
C-441
Quench/Spray
Tower Recirculation
Make up water
FV-3005
Caustic solution
14.35%
P-441 A/B/C
Scrubber purge
022-E-208 MPS
HP STEAM
Air
MP STEAM
SVW
A403-E01
DMV
022-E-207 HPS
HPCW
A403-K01
022-TK-441
A403-Y6300
HP STEAM
P443
V-401
022-P-402
NO2 REGENERATOR
FLUE GAS
HBFW
NO1 REGENERATOR
FLUE GAS
V01
A-404
WHB-401
A-403
FUEL GAS
UTILITY FUEL
OIL
Emergency Quench
line
A-402
REFINERY
FUEL OIL
A-401
V02
V03
P441
WO
Air
K01
WHB401E01
NaOH
TK-442
Dearator
A-441
TK01
P442
A-443TK01A
A-442-Y01
P-01
A-443TK01B
A-443TK01C
Clarifier unit
ETP
P-446
TK443
Air
Y442
022-A-444
P445 022-E-441
TK-442
A-442:
1.Fill
upClarifier
the water to Clarifier unit
TK-442: COAGULATION MIXING TANK
Scrubber
purge
Start Scrubber
purge
A-442-Y01
14.35%
NaOH
Water Oily
SVW
A-444-A/B/C
A-443-TK01
A/B/C
pH
A-441-TK01
M
Y-442 A/B/C/D/E
Page 100
P-446
Effluent
Discharge
A-441-P01
Scrubber
purge
Preparation for
CLARIFIER unit
MTK-442
A-442-Y01
1. Purpose:
Confirm that water is flowing at 022-A-443TK01
A/B/C (OXIDATION
TANK)
over
flow MAB
line
Preparation
for CLARIFIER
unit
before
4.
Put
022-A-443-TK01A/B/C
(OXIDATION
and
FDF
start of water at each
Take
the
sample
place to
TANK PH controller on automatic control.
confirm the value of PH
5. Collect the value of 022-AT-0407
2. Start 022-A-443-M01 (OXIDATION TANK
(022A443TK01A EFFL DIS WTR(COD))
MIXER) (Start Motor)
3. Start 022-A-444 (OXIDATION TANK
BLOWER)
A-441-M01
Water
SVW
A-443-TK01
A/B/C
A-444-A/B/C
M
A-441-P01
Y-442 A/B/C/D/E
P-446
pH
AT-0407
Effluent
Discharg
e
A-441-TK01
14.35%
NaOH
Start FDF
022-E-208 MPS
MP STEAM
DSH
022-E-207 HPS
HP STEAM
A-403
DSH1
NO2
REGEN
Steam Drum
NO1
REGEN
FUEL GAS
WHB-401
REFINERY FUEL
OIL
Confirm
that
water
circulation of Flue Gas
scrubber
section
is
already
in
operation
before starting FDF
A-401
CO Incinerator
MPS
Air
Dearator
A-402K01A
WHB-401-E01
(BFW PREHEATER)
Start dispersion
fan
Purpose:
Start DILUTION AIR FUN of SCR
DeNOx system to mix air with NH3.
1. Start 022-A-403-K01 (Dilution Air
Fan)
Ammonia
2. Activating
of
022-A-403-E01
(Dilution air heater)
Plant Air
HP Steam
A-403-E01
DeNOx
A-403
Air Heater
Condensate
A-403-JS01
Vaporiser/Mixer
SCR
SCR
Flue Gas
WHB Superheater
Economizer
A-401:
Economizer
A-403: DeNOx
022-E-208 MPS
MP STEAM
022-E-207 HPS
HP STEAM
A-403
NO2 REGEN
V01
NO1 REGEN
FUEL GAS
WHB401
A-401
A-402: CO Incinerator
Air
Dearator
022-A-402-K-01A/B
A-401:
Economizer
To ensure complete
combustion of CO :
A-403: DeNOx
Maintain a
temperature of at
least 1000C in the
combustion section .
Maintain an O2
content of at least 2
vol% (dry) in the flue
gas
022-E-208 MPS
MP STEAM
022-E-207 HPS
HP STEAM
A-403
NO2 REGEN
V01
NO1 REGEN
FUEL GAS
WHB401
A-401
A-402: CO Incinerator
Air
Dearator
022-A-402-K-01A/B
022-E-208 MPS
MP STEAM
HP STEAM
Air
SVW
A403-E01
DMV
022-E-207 HPS
HPCW
A403-K01
022-TK-441
A403-Y6300
HP STEAM
V-401
P443
022-P-402
NO2 REGENERATOR
FLUE GAS
Emergency
Quench line
HBFW
NO1 REGENERATOR
FLUE GAS
FUEL GAS
UTILITY FUEL OIL
A-404
V01
A-403
WHB-401
A-402
A-401
V02
V03
Air
P442
P441
WO
WHB-401-E01
NaOH
022-A-402-K-01A/B
023-V-609
A-443TK01B
A-443TK01A
TK-442
A-401:
Economizer
A-443TK01C
A-442-Y01
A-441
TK01
A-403: DeNOx
P-01
TK443
P445
To header
distribution
Y442
P-446
023-P-605
Air
022-A-444
ETP
022-E-441
A-402: CO
Incinerator
A: 404: FG
Scrubber
022-A-402-K-
A-401:
Economizer
A-403: DeNOx
MP STEAM
DSH
022-E-207 HPS
HP STEAM
A-403
DSH1
NO2 REGEN
Purpose:
- To increase HP steam
generation from Waste Heat
Boiler by adjusting the fuel
gas to CO Incinerator
- Increase FUEL GAS TP COIncinerator Flue gas inlet
De-Nox is more than 350
DegC then inject Amonia
to De-Nox.
Steam Drum
NO1 REGEN
FUEL GAS
WHB401
A-401
CO Incinerator
MPS
Air
Dearator
A-402-K01
WHB-401-E01
(BFW PREHEATER)
DSH
022-E-207 HPS
HP STEAM
A-403
DSH1
NO2 REGEN
Steam Drum
NO1 REGEN
FUEL GAS
WHB401
5. Increase
Open the 022-HV-6301
1.
the
(HPS FRM WHB 401
temperature
and
Purpose:
DS01) and
start 022to
pressure
in the
To connect the 022-WHBdeliver 4.9
MPa HEAT
(g)
WHB-401
(WASTE
401 (WASTE HEAT BOILER)
steam toBy HP
steam
BOILER)
022-A-402
HPS to HPS header
header.
(CO
INCINERATOR).
6. Set
Connect
the steam
2.
the control
system of
of
WHB
to HP steam
CO
incinerator
header.
3. Introduce MPS to 0227. WHB-401-E01
Start the control of(BFW
CO
incinerator
PREHEATER)
A-401
CO Incinerator
MPS
Air
Dearator
K01
WHB-401-E01
(BFW PREHEATER)
Start Ammonia
injection
Ammonia
Plant Air
HP Steam
DeNOx
A-403
Air Heater
Condensate
A-403-JS01
Vaporiser/Mixer
SCR
SCR
Flue Gas
WHB Superheater
Economizer
022-E-208 MPS
Adjust Steam
Generation
MP STEAM
022-E-207 HPS
HP STEAM
NO2 REGEN
Steam Drum
NO1 REGEN
FUEL GAS
A-402
WHB-401
A-403
A-401
Air
Dearator
K01
Page
110
SVW
Y-441
From P-442A/B
F-441
FV-3006
AFM Recirculation
UZV-3001B
DMW
P-443 A/B
UZV-3001A
AFM Recirculation
To P-442A/B
Emergency
quench water
022-TK-441
Spray water
Flue Gas
Make up water
C-441
FV-3005
Caustic solution
14.35%
Take sample
point
Quench/Spray
Tower Recirculation
022-SC-3001
P-441 A/B/C
Scrubber purge
From P-442A/B
F-441
SVW
AFM Recirculation
FV-3006
UZV-3001B
DMW
P-443 A/B
UZV-3001A
AFM Recirculation
To P-442A/B
Emergency
quench water
022-TK-441
Spray water
Flue Gas
C-441
Quench/Spray
Tower
Recirculation
Make up water
FV-3005
Caustic solution
14.35%
Take sample
point
022-SC-3001
P-441 A/B/C
Scrubber
purge
022-E-208 MPS
MP STEAM
HP STEAM
A403E01
022-E-207 HPS
HP STEAM
SVW
Air
DMV
HPCW
A403Y6300
V-401
A403K01
P443
022-P-402
022-TK-441
HBFW
NO1 REGENERATOR FLUE GAS
V01
WHB-401
FUEL GAS
UTILITY FUEL OIL
A-404
Emergency Quench line
A-403
A-402
A-401
V02
V03
WO
Air
P441
WHB401E01
P442
NaOH
K01
A-442-Y01
A-441
TK01
P-01
TK-442
A-443TK01A
A-443TK01B
A-443TK01C
022-E-441
Dearator
ETP
Y442
P-446
TK443
Air
022-A-444
P445
022-E-208 MPS
MP STEAM
HP STEAM
A403E01
022-E-207 HPS
SVW
Air
DMV
HPCW
A403Y6300
HP STEAM
A403K01
022-TK-441
V-401
P443
022-P402
A-404
V01
WHB-401
A-403
FUEL GAS
A-402
A-401
V02
V03
Air
K01
Dearator
WO
P442
P441
WHB401E01
A-441
TK01
NaOH
TK442
A-443TK01A
A-442Y01
A-443TK01B
A-443TK01C
022-E-441
P-01
ETP
Air
TK443
P-446
Y442
022-A-444
P445
Procedure
number
Title
R2R-SU-001-2
R2R-007-1
R2R-SU-011-1
Remove 88 blind
R2R-SU-011-2
R2R-015-2
R2R-SU-017
Catalyst circulation
R2R-SU-018
R2R-SU-022-1
R2R-SU-022-2
10 FG-SU-005
Start FDF
11 FG-SU-007-2
12 FG-SU-007-3
13 FG-SU-015
Start introducing CO
PageGas
115 of 022-R-104 (1st Regenerator)
MF-SU-006-2
15
MF-SU-016-5
16
MF-SU-N-011
17
MF-SU-028-2
18
MF-SU-033
19
MF-SU-034
20
MF-SU-035-1
21
GC-SU-007-1
22
GC-SU-007-2
23
GC-SU-014-1
24
GC-SU-014-2
25
GC-SU-033
26
GC-SU-034-1
Fill amine to Amine section and circulate and heating up of Amine section.
27
GC-SU-034-4
28
GC-SU-018