JHANOR GANDHAR
Water Softening
Demineralisation
Use of Scale inhibitors.
JHANOR GANDHAR
Increase in pH
Corrosive radicals
Low pH
Coating
JHANOR GANDHAR
pH Vs Corrosion for MS
JHANOR GANDHAR
DM
ST
LPT
LP Drum
Deaerator
RFWT
210 M3/hr
45 M3/hr
0.32 uS/cm
LP Evaporator
LP BFP
CEP
NH3
LP Economiser
N2H4
55 x 3 = 165 M3/hr
Water Inj. pp
JHANOR GANDHAR
SWAS OUTPUT
Sample
Make up Water
Parameter
Cond.
Value
<0.1 uS/cm
CEP Discharge
SiO2
pH
< 20 ppb
8.5-9.5
Drum (HP&LP)
Cond.
pH
4-6 s/cm
9-9.8(HP)& 9-10.5(LP)
<2 ppm
Silica
Cond.
Feed
DO
Hydrazine
<150 s/cm
<7 ppb
>10 ppb
Steam (HP&LP)
Sodium
<10 ppb
JHANOR GANDHAR
TROUBLE SHOOT
Parameter
Control Value
Condition Action
Drum pH
Low
1.
2.
3.
Very High
1.
2.
Drum SiO2
Feed N2H4
< 2 ppm or
< 2000 ppb.
High
1.
2.
1.
High
1.
2.
2.
JHANOR GANDHAR
TROUBLE SHOOT
Parameter
Control Value
Condition Action
Condensate
pH
8.5 9.5
(Preferably 9.0
9.4)
Low
Condensate
ACC
Condensate
Sodium
< 10 ug/l
2.
High
1.
High
1.
1.
2.
High
1.
2.
3.
DM Make up
Conductivity
<0.1 us/cm
(< 0.4 us/cm)
High
DM SiO2
High
1.
2.
1.
2.
CW SCHEMATIC AT JHANOR
H2SO4 dosing
Side filters
2000m3/hr
720m3/hr
Service
water
system
CT
TREATMEN
T
CHEMICAL
DOSING
CONDENSER
Fire Fighting
40000m3/hr
Cl2 dosing
MAKEUP
960M3/HR
Blow down
240M3/HR
AUXILLIARY
COOLING
2000M3/HR
Design : 5000
DM Waste, 50 M3/Day
Design : 600
Softening Waste
Intermittent
Acid/Caustic
Re-circulation
POND-1
250 m3
POND-2
250 m3
POND-3
250 m3
pH, Cond,
Turb
Pump-1
Pump-2
Pump-3
To
Bhuki
Khadi
EDPH
M3/DAY
Polymer Dosing
line
THICKENER
THICKENER
RECIRCULATED
TO COOLING
WATER
SYSTEM
Polymer Dosing
line
SLUDGE
CENTRIFUGE
PIT
SLUDGE
SLUDGE
SLUDGE