Disassembly
A Visual Guide
Objectives:
Procedure Notes:
Steps 1 & 2:
Steps 11 - 13:
Note:Turnthecrankshaftandviewthefourstrokecycle.
Tapoilfillspoutstoloosen
Reminder: Use caution not to tear the gasket. Oil may still be in the
crankcase.
Tappetsmayfallout.
Reminder: Sketch the position of the timing marks.
Note:RollthepistonandcranktoTDC.Next,rollthecrankto
BDCleavingthepistonatTDC.Usingyourfingers,gentlypushthe
pistonoutofthecylinder.Donotallowthepistontoflyintotheair.
Xtoenginefront.
NippletowardX
Reminder: Note the orientation of the piston when removed from the
cylinder. Create a sketch that will be used for reassembly.
Note:RemoveGClipswithneedlenosepliersandusea1/4nutdriver
togentlytapthewristpinoutofthebosses
Disassembly Completion