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Motor & Gear Engineering, INC.

3545 McCall Place, Suite B Doraville,GA30340 Phone:770-454-9001Fax:770-454-9092

Motor & Gear Facility Capacity

45,000 SF Production
Facility
45 years of Rich and
Comprehensive
Experience in Business
45 Mechanics &
Machinists
3545 McCall Place, Suite B Doraville,GA30340 Phone:770-454-9001Fax:770-454-9092

Motor & Gear Facility Capacity

Multi-Bay Production
Capability
Multiple Shifts to Provide
Efficient Reliability
Support
Maintenance and
Repairing Teams
operating with tight
turnaround times
3545 McCall Place, Suite B Doraville,GA30340 Phone:770-454-9001Fax:770-454-9092

Product Support Areas


General Needs

AC and DC - Motor Repair & Replacement


Servo Motors & Generator Repair
Gear Repair & Replacement
Gearbox Rebuild, Redesign, Replacement
Hydraulic Pump Servicing (Municipal / WWTP pumps)
Hydraulic Cylinders
Crane Support: Drums, Gearboxes, Motors, Breaks, Drives
Miscellaneous Specialty Equipment
Reverse Engineering Capabilities for Unsupported
Equipment
Field Design, Push/Pull Servicing
3545 McCall Place, Suite B Doraville,GA30340 Phone:770-454-9001Fax:770-454-9092

Electric Motor - Reconditioning / Rewinding


Meg-ohm and Hi-Voltage surge testing to
determine rewind vs. recondition status

Testing for loss, bearing fits are


inspected
Shaft checked for run-out
Stators and rotors tested to
determine whether final repair
actions needed

3545 McCall Place, Suite B Doraville,GA30340 Phone:770-454-9001Fax:770-454-9092

Servo Motor Repair


1. Winding & structural
tests similar to standard
motors
2. Mitchell-3000 or equal
testing equipment for
diagnostics of encoders,
resolvers and other repair
needs
3. Most high-end Servo
support groups have
100+ software downloads
in memory to use
4. Savvy customers should
always check if their
support supplier has their
servo packages already
3545 McCall Place, Suite B Doraville,GA30340 Phone:770-454-9001Fax:770-454-9092

Custom Machine Shop


High precision machining equipment allows
for production of previous OEM equipment,
parts that need to be reverse engineered.

A wide variety of machining tools allow


for internal completion of almost any
machining job.
3545 McCall Place, Suite B Doraville,GA30340 Phone:770-454-9001Fax:770-454-9092

Capability of Gear Cutting

Gear production capacity & flexibility are critical to cover


requirements and specifications of the maintenance team
3545 McCall Place, Suite B Doraville,GA30340 Phone:770-454-9001Fax:770-454-9092

Gear Testing & Grinding


Gear testing on an M&M gear tester allows
for reverse engineering of older boxes. The
Hoffler Grinders (2) allow for production
of AGMA Class-10/12 gears, standard in
most of the newer gear boxes.

3545 McCall Place, Suite B Doraville,GA30340 Phone:770-454-9001Fax:770-454-9092

Benefits Of Gear Grinding

Our grinders provide option to Kiss


Grind
They are significantly cost-effective

3545 McCall Place, Suite B Doraville,GA30340 Phone:770-454-9001Fax:770-454-9092

Gear Box Rebuilds


Gearbox inspection & repair
consists of:
Initial Teardown & Steam Cleaning
of all the components
Inspection of the housing & gears
to repair/ replace them as per the
need
Replacement of all the mechanical
seals & bearings
Priming & painting with epoxy paint
and test run (with
3545 McCall Place, Reassembly
Suite B Doraville,GA30340
Phone:770-454-9001Fax:770-454-9092

Master Distributor of Flender Gearboxes


Master Distributor for Flender Motor Gearboxes Targeting
Southeast US
Repair Center for Flender Motor Gearboxes
Gearbox Components are Kept in Stock

All Assembly is Performed in a Clean Room


Cavex, Simo (Master) & FSE Models are
Available
3545 McCall Place, Suite B Doraville,GA30340 Phone:770-454-9001Fax:770-454-9092

Redesigning Obsolete Units

This mixer gearbox, for a


local WWTP, was obsolete,
with no alternative
replacement components
available. M&G engineers
reworked the layout and
performance requirements to
upgrade output and fit within
the established gearbox
footprint & partnering
equipment requirements.
Gearing, motor and custom
machine work were all
developed for this project.
3545 McCall Place, Suite B Doraville,GA30340 Phone:770-454-9001Fax:770-454-9092

Hydraulic Pumps & Cylinders

Repair of new hydraulic cylinders


Fabrication of new hydraulic cylinders
Testing to 3,000 psi with custom rod end
Testing of air actuators with pressurize
argon gas to ensure an airtight fit on all
rebuilds.
3545 McCall Place, Suite B Doraville,GA30340 Phone:770-454-9001Fax:770-454-9092

Municipal Pump Repair


Municipal pump repair contracts include documented stage by stage progress
recording for final as-built reporting. These follow up reports will be supplied
as requested to all the customers

Before

After

Before

After
3545 McCall Place, Suite B Doraville,GA30340 Phone:770-454-9001Fax:770-454-9092

Pumps & Grinders

Authorized service center for


KSB, Ebara, and ABS pumps
Powder Coating Pump
Volute

Field installation & follow-up


services
Grinders (Franklin Miller Whopper Choppers / Muffin
Monster) service at
Wastewater Treatment Plants

Field Install of Pumps/Motors

3545 McCall Place, Suite B Doraville,GA30340 Phone:770-454-9001Fax:770-454-9092

Hydraulic Pump Diagnostics


Housing
Compensator
Rear cover
Swash plate
Piston shoes
Cylinder block
Valve plate
Damaged
bearing
Drive shaft

3545 McCall Place, Suite B Doraville,GA30340 Phone:770-454-9001Fax:770-454-9092

Specific Diagnostics for Maintenance Teams


Bearing
failure
Dark
burned-out
marks

Shine on
surfaces
indicates
part
wear
3545 McCall Place, Suite B Doraville,GA30340 Phone:770-454-9001Fax:770-454-9092

Crane Support Services


Cast Gear
Replacement
Drum Gear
Upgrades
Rethreading
Drums
Specialty
Crane Hooks

3545 McCall Place, Suite B Doraville,GA30340 Phone:770-454-9001Fax:770-454-9092

Specialty Equipment

Metso Paper Machine: Worm


gearbox, 4-support gear boxes,
control panel, oiling system. Visual
Indicator and Potentiometer rebuilt.
Protective Column ground, new
viewing windows manufactured
and installed.

Tregaskiss Reamer: Circuit


board testing, cutter
replacement, drive belt
replacement, spindle repair, air
motor replacement, limit
switch testing

Steinweg Rebar Equip: National


rebuilder: cutting arm, bend shaft
hydraulics, control programing
software, and circuit board repair

3545 McCall Place, Suite B Doraville,GA30340 Phone:770-454-9001Fax:770-454-9092

QC Testing: Formatted & Recorded

Submersible Pumps

4 Hour Gearbox run testsHigh Pressure Blowers

3545 McCall Place, Suite B Doraville,GA30340 Phone:770-454-9001Fax:770-454-9092

Engineering Design, Push/Pull Services

Busy maintenance teams need design support, pull


& push service, laser alignment support, vibratory
testing
3545 McCall Place, Suite B Doraville,GA30340 Phone:770-454-9001Fax:770-454-9092

Fast Track Field Outage Projects

3545 McCall Place, Suite B Doraville,GA30340 Phone:770-454-9001Fax:770-454-9092

Thank You For Your Interest


We provide comprehensive support and act as an operational
partner to the Top Maintenance teams. You are welcome to visit
our state-of-the-art facility anytime and seek our assistance for
any service repair or new product needs.

Motor & Gear Engineering


www.motorgearengineer.com
3545 McCall Place, Suite B
Doraville,GA30340
Phone:770-454-9
Fax:770-454-9092