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PETE 689 Underbalanced Drilling,

UBD 3
Lesson
Benefits of
Underbalanced
Drilling
Read: UDM - Chapter
3
Harold Vance Department of Petroleum Engineering

Benefits of
Underbalanced Drilling

Increased penetration rate.


Increased bit life.
Minimize lost circulation.
Improved formation

evaluation.
Reduced formation damage.
Harold Vance Department of Petroleum Engineering

Benefits of
Underbalanced Drilling
Reduced probability of differential
sticking.
Earlier production.
Environmental benefits.
Improved safety.
Increased well productivity.
Less need for stimulation
treatments.
Harold Vance Department of Petroleum Engineering

Increased Penetration
In permeable Rate
rocks, a positive

differential pressure will decrease


penetration because.
Increases the effective confining stress
which.

Increases the rocks shear strength.


Therefore increasing shear stress (by
drilling UB) increases penetration rate.

And increases the chip hold down


effect.
Harold Vance Department of Petroleum Engineering

Chip Hold Down Effect


Bit tooth.
Crack in
the
formation.

As drilling fluid
enters the
fracture, the
pressure
differential
across the rock
fragment
decreases,
releasing the
chip.

Harold Vance Department of Petroleum Engineering

Effect of Pressure
Differential
Micro-bit

rocks
penetration
rate is a
function of the
differential
pressure not
the absolute
pressure.

test

12

Indiana Limestone
Confining Pressure= 6000
psi

10

Drilling Rate (ft/hr)

In permeable

Bit weight= 1000 lbm


8

50 rpm

4
2
0

1000

2000

3000

4000

5000
Overbalanced Differential Pressure

(psl)

Harold Vance Department of Petroleum Engineering

20
120

Drilling
Days
40

60

80

100

Drilled With
1000

Mud
Drilled With

2000

Gas

Depth (feet)

3000
4000

Mu
d

5000
6000
7000
8000
9000

Ga
s

Gas
Drilling
Vs.
Mud
Drilling

10000
Harold Vance Department of Petroleum Engineering

Penetration Rate As A Function


Of The Differential Pressure
Across The Workfront
100

For permeable
rocks

90
80

ROP (ft/hr)

15000 lbm
30000 lbm

70
60
50
40
30
20
10
0

0
900

100
1000

200

300

400

500

600

700

800

Pressure Drop Through Filter Cake (psi)


Harold Vance Department of Petroleum Engineering

Penetration Rate in
Impermeable Rocks

Bit tooth

Crack in
the
formation.

In impermeable rock,
the instantaneous
initial pressure in the
crack itself is close to
zero, i.e. the
penetration rate is
now a function of
absolute wellbore
pressure.

Harold Vance Department of Petroleum Engineering

Borehole pressure = 440


psi
150

X Pore Pressure 87
psi
Rate of Penetration (ft/hr)

125

O Pore Pressure 508


psi

100

75

50

25

0
0
5000
10000
45000 50000

15000

20000

25000

30000

35000

Downhole Weight on Bit (lbf)

Harold Vance Department of Petroleum Engineering

40000

Borehole pressure = 1.450


psi
Rate of Penetration (ft/hr)

150

X Pore Pressure 580


psi

125

100

O Pore Pressure 870


psi
+ Pore Pressure 116
psi

75

50

25

0
0
45000

5000 10000
50000

15000

20000

25000

30000

Downhole Weight on Bit (lbf)

Harold Vance Department of Petroleum Engineering

35000

40000

Borehole pressure = 4.800


psi
150

X Pore Pressure 2320 psi

Rate of Penetration (ft/hr)

125

+ Pore Pressure 4930 psi

100

75

50

25

0
0
45000

5000
50000

10000

15000

20000

25000

30000

35000

Downhole Weight on Bit (lbf)


Harold Vance Department of Petroleum Engineering

40000

Normalized Drilling Strength


DSn=

DSn

WOB x RPM
ROP
WOB x RPM
ROP

Pb

Po

Normalized Drilling Strength Index.

WOB =

Weight on Bit (lbf).

RPM

Rotary speed (rpm).

ROP

Rate of penetration (ft/hr).

Pressure (psia).

Subscript b Indicates borehole conditions.


Subscript o Indicates atmospheric conditions.
Harold Vance Department of Petroleum Engineering

Influence Of BHP On Normalized


Drilling Strength In Hard Shales
Normalized Rock Drilling Strength,
DSn

10
9

8
7

DTM/Jurassic-2 Shale
SDM/Welsh Shale
Results from Cheatham
et al.
SDM/Jurassic-2 Shale

6
5
4

A value of 5 means that the


penetration rate at an specific
BHP will be 1/5 of the
penetration rate at
atmospheric pressure.

3
2
1

0
0
4500

500
5000

1000

1500

2000

2500

3000

3500

Bottomhole Pressure
(psi)
Harold Vance Department of Petroleum Engineering

4000

Normalized Shale Strength


Example

A well drilled with an unweighted


(8.5 ppg) mud at a depth of 6000.
BHP ~ 2900 psi.
Reducing the effective MW to 7 ppg
reduces BHP to 2400 psi.
Decreases the drilling strength, i.e.,
increase the penetration rate by
less than 15%.
Harold Vance Department of Petroleum Engineering

Normalized Shale Strength


Example

To double the penetration rate the


BHP would have to be dropped to
~ 1500 psi.
A BHP of 100 psi might be
expected if drilling with air and
would increase the penetration
rate approximately 5 times.

Note: This assumes equal WOB and RPM.


Harold Vance Department of Petroleum Engineering

Normalized Shale Strength


Example
10

DTM/Jurassic-2 Shale
SDM/Welsh Shale
Results from Cheatham
et al.
SDM/Jurassic-2 Shale

Normalized Rock Drilling Strength,


DSn

9
8
7
6
5
4
3
2
1

0
0
4500

500
5000

1000

1500

2000

2500

3000

Bottomhole Pressure
(psi)
Harold Vance Department of Petroleum Engineering

3500

4000

Field Example
Switching From Air To
Mud
3000

Well

4000

Well
2

DRY AIR

Well

Depth (feet)

5000

SWITCH TO MUD

6000

7000

8000
9000
5

10

15

20

30
Days
Harold Vance Department of Petroleum Engineering

25

Increased Bit Life???


Increased vibration with air drilling

may actually decrease bearing life.


Bit may drill fewer rotating hours
but drill more footage.
The number of bits required to drill
an interval will be inversely
proportional to the footage drilled
by each bit.
Harold Vance Department of Petroleum Engineering

Effect Of UBD On Cutting


Structure Of Roller Cone
Bits
Mechanical Specific Energy,

MSE, is defined as the


mechanical work that must be
done to excavate a unit
volume of rock.
Harold Vance Department of Petroleum Engineering

The Work Done By The Bit


Is:
W= 2
+

WOB x ROP
60 x RPM

Where
W

work done by the bit (ft/ lbf/

torque (ft- lbf)


weight on bit (lbf)
rate of penetration (ft/hr)
revolutions per minute

revolution)

WOB =
ROP =
RPM =

Harold Vance Department of Petroleum Engineering

The Volume Of Rock


Excavated Per Revolution
Is:
2
V
=
V
3

d b x ROP
240 x RPM

volume of rock excavated per revolution (ft

bit diameter (feet)

db

Harold Vance Department of Petroleum Engineering

The Mechanical Specific


Energy Is Give By:
MSE= 480 x RPM+
d b2 x ROP
MSE

4WOB

d b2

mechanical specific energy (psi)


Harold Vance Department of Petroleum Engineering

What Does This Mean?


MSE= 480 x RPM+
d b2 x ROP

4WOB

d b 2

1. Bit torque is not a function of

borehole pressures.
2. Penetration rates generally increase
with decreasing borehole pressures.
3. MSE are therefore, usually lower at
lower borehole pressures.
Harold Vance Department of Petroleum Engineering

What Does This Mean?


4. Therefore, cutting structure wear

rates (in terms of distance drilled)


should be inversely related to the
MSE.
5. If the bit has to do less work to
remove a given volume of rock, its
cutting elements should wear less.
6. A bit should be able to drill more
footage, when drilling
underbalanced.
Harold Vance Department of Petroleum Engineering

Reduced Differential
Sticking

Fs = Ac * P s *144 sq.in./sq.ft.

Fs =
Ac =
P =

Force required to free pipe (lbf)


Contact area (sq. ft)

Pressure differential across


the mud cake (psid)

s =

Coefficient of friction between


the string and the mud cake.
Harold Vance Department of Petroleum Engineering

Example
Contact area is 30 feet long and 0.25

ft wide.
Pressure differential is 300 psid.
The coefficient of friction is 0.3
The force to free the pipe (in excess of
string weight) is:
30 x 0.25 x 300 x 0.3 x 144 = 97,200
lbf.
Note: Equation 3.5 in text is incorrect.
Harold Vance Department of Petroleum Engineering

Minimized Lost
Circulation
If the pressure in the

wellbore is less than the


formation pressure in the
entire open hole section, lost
circulation will not occur.
Harold Vance Department of Petroleum Engineering

Improved Formation
Evaluation
Production rates while drilling
UB can be measured with no
filtrate invasion occurring.
No filtrate invasion can mean
more accurate LWD
measurements.
Harold Vance Department of Petroleum Engineering

Reduces
Formation Damage

Harold Vance Department of Petroleum Engineering

Formation Damage
Mechanisms During
Drilling
(Overbalanced)
Scales, sludges or emulsions
due to interaction between
filtrates and pore fluids.
Interaction between aqueous
mud filtrate and clay particles
in the formation.
Solids invasion.
Harold Vance Department of Petroleum Engineering

Formation Damage
Mechanisms During
Drilling
(Overbalanced)

Phase trapping
or blocking.
Adsorption of drilling fluid additives,

leading to permeability reductions or


changes in wettability.
Migration of fines in the formation.
Generation of pore-blocking organic
byproducts from bacteria entering
the formation from the drilling fluid.
Harold Vance Department of Petroleum Engineering

Formation Damage
Mechanisms During
Drilling (Overbalanced)
Temporary overbalance.
Spontaneous imbibition.
Gravity-induced invasion.
Wellbore glazing.
Post-drilling damage.
Mechanical degradation.
Harold Vance Department of Petroleum Engineering

Temporary Overbalance
Can be intentional to:
Kill well for trips.
Transmit MWD surveys.
Log the well.
Completion and WO
operations.
Harold Vance Department of Petroleum Engineering

Temporary Overbalance
Can be unintentional:
Slug flow or liquid holdup causing
fluctuations in downhole pressure.
High fluid pressures across the
face of diamond and TSP bits.
Near wellbore production reduces
the formation pressure near the
face of the wellbore.

Harold Vance Department of Petroleum Engineering

Temporary Overbalance
Can be unintentional:
Varying pore pressure along
the wellbore.
Drill string running too fast
after a bit is changed.
Equipment malfunctions or
procedural errors.
Harold Vance Department of Petroleum Engineering

Spontaneous Imbibition
Due to capillary effects - even
if drilling underbalanced.
The underbalance pressure
necessary to prevent water
from being drawn from an
aqueous drilling fluid into the
formation will depend on the
initial formation water
saturation and the pore sizes.
Harold Vance Department of Petroleum Engineering

Spontaneous Imbibition
800
Zone of
Potential
Spontaneous
Imbibition

700

600
Capillary Pressure (psi)

Countercurrent Imbibition is
Possible for Initial Wetting
Phase Saurations Between
20 and 47% for the
Underbalance Pressure
Shown in this Example (200
psi).

500
400

300
Example Underbalance
Pressure

200

100

S i =
20%

0
0

20
100

S c = 47%

S irr=
40%

(Equilibrium
40

Wetting Phase,
Saturation (%)

60

Harold Vance Department of Petroleum Engineering

80

Gravity-induced Invasion
Can occur during UBD in

the
formation produces from
natural fractures or vugs.

Harold Vance Department of Petroleum Engineering

Wellbore Glazing
UBD can result in high wellbore
temperatures due to the
friction between the rotating
drillstring and the borehole
wall.
This can cause a thin low
permeability glazed zone.
Harold Vance Department of Petroleum Engineering

Post-drilling Damage
Due to:
Killing the well for
completion.
Cementing.
Mobilization of fines during
production.
Liquid coning in gas reservoir.
Harold Vance Department of Petroleum Engineering

Mechanical Degradation
Rock around the wellbore

experiences a concentration of insitu stresses due to drilling the well.


As the wellbore pressure is lowered,
the effective stresses increase.
Resulting in a decrease in porosity
and available flow channels leading
to reduced permeability.
Harold Vance Department of Petroleum Engineering

Earlier Production
With the necessary equipment

on location during UBD


operations, produced fluids can
go to sales.
Open-hole completions are
sometimes performed.
If the well is drilled and
completed underbalanced, wells
from depleated reservoirs will
not need swabbing.
Harold Vance Department of Petroleum Engineering

Environmental Benefits
Closed loop systems
produce less wasted
drilling fluids.

Harold Vance Department of Petroleum Engineering

Less Need for


Stimulation

If the formation is not

damaged during
drilling and completion,
stimulation to remove
the damage will not be
needed.
Harold Vance Department of Petroleum Engineering

Harold Vance Department of Petroleum Engineering

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