Techniques for
decision making
2
(3)
prime cost
+ factory expenses
+ opening stock of work in
(2) =
electricity
(4) =
(6) =
process
- Closing stock of work in
Factory cost
+ Administrative expenses
Cost of sales
+ Profit
- losses
process
(5) =
Cost of production
+ Selling and distribution
expenses
+ Opening stock of finished
stock
- Closing stock of finished
stock
(7) =
Selling price
i.
ii.
iii.
iv.
Applications:
a.
b.
c.
d.
e.
f.
Price fixation
Export price fixation
Make or buy decision
Continue or discontinue a product
Replacement of men by machines and machines by better machines
Profit planning
Profit maximization is a key factor
Marginal costing is the ascertainment of marginal cost by segregating fixed and variable cost
and measurement of the effect of variation in the volume of output or product mix on profit
level.
Only prime cost plus variable overheads are included in finding out cost of production.
Fixed costs are treated as period cost and charged to costing profit and loss account and not
to a product.
Applications:
i.
ii.
iii.
iv.
v.
vi.
vii.
viii.
ix.
i.
ii.
The analysis of overheads into fixed or variables items may often present difficulties.
Application of marginal costing is difficult in job costing and in joint products and by-products.
The element of semi-variable cost creates problem.
Limitations:
Example: 1
Satish company Ltd. has an unutilized capacity of 66,000 direct labour hours within its existing
unutilized capacity. The company can produce any combination of product X, Y or Z without
increase fixed costs. The company has supplied the following data:-
P R O D U C T S
X
Rs. 30
Rs. 36
Rs. 54
Rs. 20
Rs. 24
Rs. 36
Rs. 4
Rs. 6
Rs. 8
4 hours
6 hours
8 hours
7, 000
5, 000
4, 000
Which of the products and how many units of each product should you recommend to be produced
and sold by the company?
Example: 2
A company is, at present, working at 80% of its capacity and producing 8000 units pee annum. It
operates flexible budgetory control system. The following figures are available from its budget:
80%
Rs.
100%
Rs.
1. Sales
8, 00, 000
2. 2. Fixed Expenses
1, 50, 000
1, 50, 000
1, 00, 000
1, 10, 000
4. Variable cost
4, 00, 000
5, 00, 000
5. Units made
8, 000
10, 000
You are required to determine the differential cost of producing 2000 units by increasing capacity to
100 per cent.
What would you recommend for an export price for 2000 units. Taking into account that overseas prices
are much lower than indigenous price?
Example: 3
Following information has been made available from the cost records of united automobiles Ltd.,
manufacturing spare parts:
Direct materials
per unit
X
Rs. 8
Y
Rs. 6
Direct wages
X
24 hours @ 25 paise per hour
Y
16 hours @ 25 paise per hour
Variable overheads
150% of direct wages
Fixed overheads (total)
Rs. 750
Selling price
X
Rs. 25
Y
Rs. 20
The directors want to be acquainted with the desirability of adopting any one of the following
alternative sales mixes in the budget for the next period.
a. 250 units of X and 250 units of Y
State which of the alternative sales mixes you would recommend to the management.
Example: 4
The sales turnover and profit during two years were as follows:Year
Seles
Profit
2010
2011
Example: 5
An analysis of Sultan Manufacturing Co. Ld. Led to the following information:
Cost element
Variable Cost
Fixed Costs
(% of sales)
Rs.
Direct material
32.8
Direct labour
28.4
Factory overhead
12.6
1, 89, 900
Distribution overheads
4.1
58, 400
General administration overheads
1.1
66, 700
Budgeted sales are Rs. 18, 50, 000. You are required to determine:
i. The break-even sales volume ;
ii. The profit at the budgeted sales volume; and
iii. The profit if actual sales :
a. Drop by 10% and
b. Increase by 5% from budgeted sales.
Example: 6
Sales
Profit
Rs.
Rs.
2010
4, 00, 000
2011
6, 00, 000
80, 000
Example 7
X chemicals ltd has two factories with similar plant
& machinery for manufacturing soda ash. The
board of directors of the company has
expressed the desire to merge them and to run
them as one integrated unit. Following data are
available in respect of these two factories.
Particulars
Capacity in
operation
60%
100%
Turnover
120 lacs
300 Lacs
Variable cost
90 Lacs
220 Lacs
Fixed cost
25 Lacs
40 Lacs
Find Out:
a.What should be the capacity of the merged
factory to be operated for break even?
b.What is the profitability of working 80% of the
integrated capacity?
c.What turnover will give an overall profit of Rs.
60 lacs?
Solution
to
Example
7
X
Y
Xy merged
Particulars
Xy at 80%
60%
Equivalen
t to 100%
120
200
300
500
400
Less
90
Variable cost
150
220
370
296
Contribution
30
50
80
130
104
Less Fixed
Expenses
25
25
40
65
65
Profit
25
40
65
39
PV Ratio
25%
25%
26.67%
26%
26%
BEP Sales
100
100
150
250
250
Capacity of
merged
plant
capacity at
BEP
50%
Desired
Turnover=
(Fixed cost+
Desired
(65+60)/X100
26
Turnover
480.77
lacs
Example 8
A factory is currently working at 50% capacity and
produces 10000 units. Estimate the profits of the
company when it works at 60% and 80% capacity.
At 60% working raw material cost increases by 2%
and selling price falls by 2%. At 80 % working, raw
material cost increases by 5% and selling price falls
by 5%.At 50% capacity working, the product cost
Rs 180 per unit and is sold at Rs. 200 per unit. The
unit cost of Rs. 180 is made up as under.
Particulars
Amt Rs.
Material
100
Labour
30
Factory Overheads
30 (40% fixed)
Adm. Overheads
20(50% fixed)
Example 9
A multi product company has the following costs and output data for the last year.
Particulars
Sales mix
40%
35%
25%
Selling price
20
25
30
Variable cost
10
15
18
Total fixed
150000
Thecost
company proposes to replace product Z by product S. Estimated cost and output data are
Total sales
500000
Particulars
Sales mix
50%
30%
20%
Selling price
20
25
28
Variable cost
10
15
14
Analyse the proposed changes and suggest what decision the company should take.
Total fixed
cost
150000
Total Sales
500000
Example 10
FOB cost(Rs)
70
97
80
92
90
87
100
82
Solution to example 10
Differential cost at different capacity utilisation
Capacit
y%
Prodn
FOB
@
unit
different cost
level
Total
cost
70
70000
97
6790000
80
80000
92
7360000
570000
57
90
90000
87
7830000
470000
47
100
100000
82
8200000
370000
37
Units
Capacity Dcu
utilisatio
n
Total
Fob
pric
e
Sales
revenue
Gain
5000
75%
57
285000
55
275000
(10000)
10000
85%
5000 @ 57
5000 @ 47
520000
52
520000
Nil
10000
95%
5000 @ 47
5000 @ 37
420000
51
510000
90000
1305000
80000
1225000
Example 11
Calculate from the following data
1. The value of the output at which the business breaks
even
2. The % of capacity at which it breaks out.
Particulars
Estimated Shut
Down expenses
Direct material
300000
Direct Wages
200000
Factory Expenses
300000
100000
100000
50000
Adm Exp
100000
500000
Net Sales
1200000
Example 12
The following data are obtained from the records of xyz ltd.
Particulars
First 6 months
Last 6 months
Sales
45000
50000
Total cost
40000
43000
There is no change in variable cost and that fixed exp are incurred
equally in the two half year products.
Calculate for the year
1. PV ratio
2. Break even sales
3. % of margin of safety
4. If the desired profit is Rs.14000 calculate required sales value
5. If the desired profit is Rs.14000 and the current tax rate is 35%,
calculate required sales value.
Example 13
Selling price
reduced by %
Qnty sold
increased by %
5%
10%
7%
20%
10%
25%
Solution to example 13
Break even units
Break even units with profit=
(Fixed cost + desired profit)/cont per unit.
=(1000000+1400000)/30
=80000 units
Alternati Units
ve
S.P per
unit
V.Cost
per unit
88000
47.50
20
27.50
2420000
96000
46.50
20
26.50
2544000
100000
45.00
20
25.00
2500000
Example 14
V ltd budgets to make 100000 units of its product perfect. The
variable cost is Rs.10 per unit while fixed cost is Rs.600000.
The companys finance director has suggested the cost plus
approach should be used for pricing with a mark up of 25%.
The marketing director disagreed and has supplied the following
inf.
Price per unit
Demand
18
84000
20
76000
22
70000
24
64000
26
54000
Solution to example 14
Since additional qnty can be sold only by reducing the selling price the max cont
and incremental cont will be revealed in decision making.
Qnty
S.P per
unit Rs.
V.C per
unit Rs.
Cont
per unit
Rs.
Total
Increme
cont Rs. ntal
cont.
Rs.
84000
18
10
672000
76000
20
10
10
760000
88000
70000
22
10
12
840000
80000
64000
24
10
14
896000
56000
54000
26
10
16
864000
-32000
1. The optimum level of output is the point at which the total contribution is max.
Beyond the point, incremental cont. Becomes negative.
2. From the above, max cont is at 64000 units.
3. The finance directors suggestion of cost price plus would result in a price of
(10+6)+25%=Rs.20 . At this level contribution is not max , it is still possible to
increase the price.
4. Since fixed cost Rs. 600000 are the same irrespective of the output.