Part 1
An Overview of the
Steps
1.
2.
3.
4.
Balancing possible ?
5.
Procedure of balancing
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Bearing2
Blade Number: 12
Material:Fiberglass-
Impeller
Reinforced
Plastics
RPM: 1825 r/min
Bearing Model: ?
Motor Parameter:
Power: 75kW
Motor
Sensors
Sendig-904/907 dual-channel
data collector/analyser/balancer
A notebook computer
Sendig-MCM3 Analysis Software
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2) Use Collector
to measure
vibration
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1) Switch
to
Analyzer
7
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Sample
Disp.
Envelope
RMS mm/s
P_P um
RMS ms-2
Hor. 88.81
9.95
101.5
5.268
Ver. 55.89
5.554
38.77
Peak ms-2
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Vel.
7.362
10
Sample
Not Permissible, Balancing really required
Measurement
9.95
mm/s
2) Use Collector
to measure
vibration
3) Use C-Spect to
see velocity
spectrum
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1) Switch
to
Analyzer
12
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Sample
Phase Measurement:
Velocity
Vertical:
Horizontal:
Amplitude
9.416
3.08
Phase
320
116
Phase
difference
not 90o
Since phase difference is not 90o nor closer to 90o ,this means the
problem with the fan is something else other than unbalance.
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Sample
1. Phase stable
2. Phase Measurement:
Velocity
Vertical:
Horizontal:
Amplitude
0.693
1.569
Phase
73
150
Phase
difference is
77o
?
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Balancing Training
Part 2
Procedure of balancing
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Different Kinds Of
Imbalance
1-plane
imbalance
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2-plane
imbalance
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Characteristics Of
Imbalance
1. The vibration frequency is mainly composed of
RPM frequency. For each round the rotor turns, a
vibration is occurred.
2. The wave is an approximate sine wave.
3. There is a difference of 90o between the vertical
vibration phase and the horizontal one.
4. With RPM increasing, the vibration amplitude is
increased
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Basic Principle
Of 1 Plane Balancing
1 select a plane to fix trial mass and a
point to measure, draw scale of phase
and sign of 0o phase
2 measure initial vibration A0(phase
and amplitude)
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P
A1- A0
A1
A
0
o
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Method of Influence
Coefficients
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phase
Reflecting slice
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SELECTING PARAMETERS
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ok
ok
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1-PLANE BALANCING
Tacho
sensor
Without
influence
coefficients
A
Accelerometer
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907
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Operation Basic
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Change by ENTER,
use displacement or
velocity for most machines
Input sensitivity (from
accelerometer certificate)
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INITIAL MEASUREMENT
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TRIAL ESTIMATION
Input the 4
parameters
When cursor on 6th
line, press Enter to
calculate trial range
Stop the machine, fix
a trial mass according
to the range
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TRIAL MEASUREMENT
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TRIAL RESULT
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CALCULATION
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Decomposing/Splitting
Pa
Pa1
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VERIFICATION
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1-PLANE BALANCING
With influence coefficients,
you do not need to add trial
mass. You need only
measure the initial vibration
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SETTING PARAMETERS
Set Yes for the question
of Have influence
Coefficient?
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INITIAL MEASUREMENT
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INPUT COEFFICIENTS
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calculate
balancing mass
Decomposition
and verification
are the same as Pa2
illustrated earlier
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Pa
Pa1
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2-PLANES BALANCING
Without influence coefficients
The main difference than 1-plane:
1.
2.
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SETTING PARAMETERS
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Get 2
lines of
reading
here
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TRIAL I MEASUREMENT
Input phase
and weight of
the trial on
plane 1,
decide if it
will be
removed,
restart the
machine
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TRIAL II MEASUREMENT
Input phase
and weight of
the trial on
plane 2,
decide if it
will be
removed,
restart the
machine
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calculate
balancing mass
Decomposition
and verification
are the same as
illustrated
earlier
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Pa2
Pb2
Pa
Pb
Pb150
2-PLANES BALANCING
With influence coefficients
With influence
coefficients, you do not
need to add trial mass.
You need only measure
the initial vibration.
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