S C.

Natu
Sr. Vice President (Power Division)
MITCON Consultancy & Engineering Services Ltd.
 All India potential, 7000 MW (650 sugar mills)
Achievements as of September 30, 2012, 2250
MW (200 projects)
Under construction, 750 MW (50 projects)
Total, 3000 MW (250 projects), 43% penetration
Private sector leading in States like UP, Tamil
Nadu, Karnataka & Andhra Pradesh
 Co-operatives leading in Maharashtra & Tamil
Nadu
Own investment & BOOT models established
Conducive CERC / SERC orders, CDM, REC &
power trade, the key drivers
Results of promotional measures, mainly by
MNRE
 Conventional rankine cycle technology
Own / saved bagasse, biomass & coal used as
primary fuels, during season & off season of the
sugar mills
Travel grate type boilers designed for multi-fuel
operations
High pressure / temperature steam generated
and expanded through back pressure or double
extraction cum condensing TG set
 Medium pressure steam at 8 kg/cm2 pressure
used for HP heater & process requirements
Back pressure steam at 1.5 kg/cm2 pressure
used for process requirements & de-aerator
Balance steam condensed through the
condenser
Power generated during season used for cogen
plant auxiliaries, sugar / by-product process &
balance exported to the grid
 Power generated during off season used for
cogen plant auxiliaries, by-products, colony &
balance exported to grid
Steam to fuel ratios range from 2.4 kg/kg to 2.65
kg/kg
Steam to power ratios range from 5.2 5.6 kg/kw
during season & 3.6 4.0 kg/kw during off season
PLF, 55 60% during season & 90% during off
season
 Boiler efficiencies, 68-72% on bagasse & 80%
on coal
TG efficiency of 90%
Station heat rates, 3600 3800 kcal/kwh
Capex, Rs. 5.25 crore / MW for cogen power
plant & Rs. 1.0 1.5 crore / MW for concurrent
sugar factory modernization
O&M, 3-5%
Main packages
Boiler & auxiliaries
Turbine, generator & auxiliaries
Cooling tower or ACC
Fuel & ash handling
Electrical distribution / evacuation
Water treatment plant
Civil works
Main packages (contd.)
Plant DCS
EOT crane
AC & ventilation system
Air compressor
DG set
Interface HP / MP / LP steam, cooling water, DM
water & compressed air piping
Fire fighting
 110 828 105 826.3
97 540 96.51 535
BOILER TO GSC & SJAE
0.49 TPH 20 MW 18.65 MW
36.60 TPH 100 TPH
BAGASSE 110 Kg/Cm2 STEAM
540C 25 748 TURBINE GEN.
11.64 359 B B
BLOW
DOWN
150 226 1 TPH 0.1 580
0.19 TPH 1.26 TPH
98 220 704.5 2.5 659 7.45
8 8 704.5 J 40
I
9.7 249 8 700.5 15.51 249 61.92 150
6 180
M.P. STEAM TO
ETHANOL PLANT
HP
HEATER 2.5 659 - 40
FLASH RECOVERY 0.5 TPH
NO 2 600 40
58.33 150
152 169 L.P. STEAM TO CW OUTLET
98 2.5 659 SUGAR FACTORY
166 - 228
SURFACE
11.64 222 4.85 150 - 32
HP CONDENSER
HEATER 600 32
NO 1 CW INLET
4 124.5
9.7 124.5
HOT
A WELL 0.49 TPH
7.94 TPH FROM SJAE & GSC
154 116
CONDENSATE RETURN FROM DEAERATOR
98 115
SUGAR FACTORY 55.4 TPH, 95C SJAE
G.S.C. COND.
FEED WATER
DM WATER
MAKE UP

TANK CEP

64.82 TPH LEGENDS :-

4 33 G.S.C. - GLAND STEAM COOLER LEGEND :-
9.42 33 TRANSFER SJAE - STEAM JET AIR EJECTOR
PUMP PRESSURE ENTHALPY
CEP - CONDENSATE EXTRACTION PUMP
BFP - BOILER FEED PUMP Kg/Cm 2 Kcal/Kg
MP - MEDIUM PRESSURE FLOW TEMP.
LP - LOW PRESSURE TPH C
BFP CW - COOLING WATER
TPH - TONNES PER HOUR
4 116 10 116
1.26 115 0.19 115 - PRESSURE CONTROL VALVE
J I
 110 828 105 826.3
82 540 81.59 535
BOILER TO GSC & SJAE
0.41 TPH 20 MW
30.94 TPH 100 TPH 20 MW
BAGASSE 110 Kg/Cm2 STEAM
25 748 TURBINE GEN.
540C
9.84 359 B B
BLOW
DOWN
150 226
0.8 TPH 0.14 580
0.11 TPH
82.8 220 2.5 659
8 704.5 8 704.5 J 52.21 54
8 700.5 0.28 TPH 5.63 150
8.2 249 13.92 249
I
6 180
M.P. STEAM TO
ETHANOL PLANT
HP
HEATER - 40
FLASH RECOVERY 0.4 TPH
NO 2 4300 40
152 169 CW OUTLET

82.8 166 - 228 2.5 659

SURFACE
9.84 222 5.74 150 - 32
HP CONDENSER
HEATER 4300 32
NO 1 CW INLET
4 124.5
8.2 124.5
HOT
A WELL 0.41 TPH
52.62 TPH
FROM SJAE & GSC
154 116
CONDENSATE RETURN FROM DEAERATOR
82.8 115
SUGAR FACTORY 0 TPH, 95C SJAE
G.S.C. COND.
FEED WATER
DM WATER

TANK
MAKE UP

CEP

6.4 TPH
4 33 LEGENDS :- LEGEND :-
6.4 33 TRANSFER G.S.C. - GLAND STEAM COOLER
PUMP PRESSURE ENTHALPY
SJAE - STEAM JET AIR EJECTOR
Kg/Cm 2 Kcal/Kg
CEP - CONDENSATE EXTRACTION PUMP
BFP - BOILER FEED PUMP FLOW TEMP.
MP - MEDIUM PRESSURE TPH C
BFP LP - LOW PRESSURE
CW - COOLING WATER
4 116 4 116 TPH - TONNES PER HOUR
0.11 115 0.28 115
J I - PRESSURE CONTROL VALVE
 Extra high pressure boiler (87 kg/cm2 pressure
& 110 kg/cm2 pressure), commercialized
Matching back pressure, single / double
extraction cum condensing type TG sets,
commercialized
Air cooled condensers and RO type water
treatment plants for overcoming water quality
and availability issues, commercialized
 Plant DCS, VFDs, ACVFD drives, grid
synchronization, etc. technologies,
commercialized
Extended off season by utilization of cane trash
& other biomass materials, getting progressively
commercialized
Equipment, technology & services available
indigenously
 All India potential, 18000 MW from agro waste materials
(excluding sugar mills)
Potential will explode with energy plantation on waste
lands for power generation
Achievements as of September 30, 2012, 1250 MW (160
projects) & under construction, 250 MW (20 projects),
only 8% penetration
Conducive CERC / SERC orders, CDM, REC & power
trade, the key drivers
Results of promotional measures, mainly by MNRE
 Conventional rankine cycle technology, similar to
bagasse cogen
Extra high pressure boiler (67 kg/cm2 pressure & 87
kg/cm2 pressure), commercialized
Variety of biomass materials established, although fuel
linkage difficult
Equipment, technology & services available indigenously
Independent biomass power plant models established,
yet captive power plants in industries through biomass in
experimental stages
 Continuation of MNRE / MoF fiscal & financial support
Rationalization of tariffs, other provisions of ERC orders
& adequate hikes due to rise in capital & operating costs
Consideration capex for essential sugar mill
modernization for tariff determination
Demonstration & commercialization of fuel linkage
mechanisms & energy plantation models
Capacity building & information Dissemination
Technology development / demonstration, difficult
biomass materials like paddy straw, mustard husk
Level playing field for CDM, REC & power trade
 Engineering / consultancy services
Technology transfer & equipment / EPC supply
O&M contracts
Financing, equity & debt
Capacity building
Information dissemination
 Consultancy / engineering company, established in 1982
Central / State Government stakeholders, 59.5% of shares
& Private shareholders, 40.5% shares
Profit making & IS/ISO 9001:2008 certified company
Sugar & Power, infrastructure, energy & carbon,
environment, agri business, finance & market research,
biotechnology, main consultancy / engineering divisions
Latest infrastructure & experienced manpower (totaling to
225, engineering about 100)
Offices in Pune, Mumbai, New Delhi, Ahmedabad, Chennai
& Nagpur

MITCON Consultancy & Engineering Services Ltd.

Vision
To become a One Stop service provider
for decentralized Power Projects on any
fuel, from concept to successful
commissioning & establish at the National
& International Levels

MITCON Consultancy & Engineering Services Ltd.

Services (Sugar, Power & Ethanol Projects)
Pre-investment

(Feasibility study, fuel / biomass / cane survey, bankable DPR,

loan syndication, lender engineering, approval services, MNRE
capital grant & excise duty exemption certificates, project
developer interface services, etc. )
Pre-contract Engineering
(Basic / detailed design engineering, plant layouts,
specifications and drawings, EPC / packaged bid documents,
bidding / bid evaluation / recommendations, pre-contract
discussions, assistance in signing EPC / package contracts &
manpower planning )

MITCON Consultancy & Engineering Services Ltd.

 Post-contract Engineering / Project Management
(Kick start meetings with vendors / EPC contractors,
PERT / CPM networks, inspection / expediting, vendor
drawling services and approvals, site supervision,
monitoring of erection / commissioning, plant
stabilization & plant MIS development)
Post-commissioning
(Witnessing PG tests, trouble shooting, plant MIS,
contract to compliance reports, etc. )

MITCON Consultancy & Engineering Services Ltd.

 Macro Assignments & Training

Macro and Policy Studies for biomass, bagasse, natural

gas, fossil fuel based industrial captive / cogen power for
sugar, distillery & ethanol sectors

Organized number of regional / national / international

business meets, interaction meets, workshops, seminars,
training and skill up-gradation programs

MITCON Consultancy & Engineering Services Ltd.

Experience

National & International experience of two decades,

private, public sector & co-operative sector clients
Micro level services to over 200 sugar factories, several
biomass & fossil fuel based industrial cogen / captive
power projects & distilleries / ethanol plants
A dedicated team of qualified and experienced in-house
staff and associate experts at various offices
State-of-the-art engineering design / drawing equipment

MITCON Consultancy & Engineering Services Ltd.

Experience (contd.)
Program partner & lead program partner of MNRE, Govt.
of India
Macro level assignments and promotional work with
IREDA, Winrock International India, USAID, UNDP,
financial institutions & banks
International exposure & events participation
Founder member of World Alliance for Decentralized
Energy (WADE) and patron member of Cogeneration
Association of India (Cogen India)

MITCON Consultancy & Engineering Services Ltd.

 International
Pure Diet Mocambique Limitada, Mozambique
Sugar Corporation of Uganda Ltd., Uganda
Alliance Tire Co. Ltd., Israel
Delta Energy Inc, UK
Sindicatum Carbon Capital, Singapore
Charter Oak Energy, Renova Engineering PC & Nitash Inc, USA
NUCON Energy Corporation, USA
Ratnala, Behl & Co., USA
Entech Energy Consultants Ltd., UK
UNDP-GEF
USAID
Winrock International India
Swiss Development Corporation

MITCON Consultancy & Engineering Services Ltd.

Coverage
Sectoral Geographic

Power Maharashtra
Biomass Tamil Nadu
Sugar Bihar
Chemical UP / Uttarakhand
Steel Karnataka
Ethanol Andhra Pradesh
Paper Goa
Rice Mills Gujarat
Infrastructure Madhya Pradesh
Waste Heat Recovery Punjab
Rajasthan

MITCON Consultancy & Engineering Services Ltd.

Coverage
Services Fuel Types
(End of Pipe, Concept to Commissioning)
Pre-investment Biomass
Engineering Bagasse
Project Management Coal
Macro Assignments Natural gas
Events / Training Waste heat recovery

Size Range

1 MW to 600 MW

MITCON Consultancy & Engineering Services Ltd.

Micro Level

Establishment in private, public, co-operative & other

sectors, across India at the national level
Fuel assessment / DPRs / TEV studies / appraisals /
loan syndication / lender engineering for public, private
& co-operative sector clients & banks / FIs
Owner Engineering / Consultancy Services for biomass
power, bagasse cogen along with concurrent sugar
factory modernization / expansion & coal fired power
plants

MITCON Consultancy & Engineering Services Ltd.

Micro Level (contd.)
EPC consultancy services for TANGEDCO / Govt. of TN,
12 cogen power plants along with concurrent sugar
factory modernization projects (installed capacity 183
MW), in advance stages of construction & expected to
commission in Sept Dec, 2012)
EPC consultancy services for HPCL Bio Fuels Ltd.,
integrated sugar expansion / modernization (3500 TCD),
cogen power plants (20 MW) & ethanol plants (60 KLPD)
at Lauriya & Sugauli in Bihar

MITCON Consultancy & Engineering Services Ltd.

Micro Level (contd.)
Consultant to Urjankur Trust for Shri Datta SSKL & Shri
Tatyasaheb Kore Warana SSKL, DPR preparation &
EPC consultancy for concurrent sugar factory
modernization projects
Appointment as LIE by PNB, 2X600 MW imported coal
based power plant of ITPCL at Cuddalore, Tamil Nadu
Project developer interface, consultancy & engineering
services for BOOT projects for IREL, BPCL & DCM
Pre-investment & engineering services for existing / new
sugar plants & ethanol plants

MITCON Consultancy & Engineering Services Ltd.

Micro Level (contd.)
Engineering services for first 67 Kg/cm2 pressure
bagasse cogen power plant (Mula SSKL, 2006), first 87
Kg/cm2 pressure (YM Krishna SSKL, 2010) & first 110
Kg/cm2 pressure (Shankar SSKL, 2011) in
Maharashtra
Engineering services for biomass, bagasse, coal
based power plants, 412 MW commissioned
capacity (31 projects) & 470 MW under erection (18
projects)
Approved TEV consultants & lender engineers for large
no. of banks & financial institutions

MITCON Consultancy & Engineering Services Ltd.

Macro Level
All India Bagasse Cogen Study for IREDA, New Delhi
Program Partner & Lead Program Partner of MNRE
Member Secretary, Cogen India & Vice Chairman,
WADE
Cane Cogen Handbook of USAID / WII (Partner)
Assessment, Strategy & Action Plan for Non Sugar
Cogen Market Development Initiative for USAID /
Nexant
Guidelines for Captive Cogen A handbook for Govt. of
Maharashtra, Department of Energy
UNDP-GEF-MNRE project, Removal of Barriers to
Biomass Power Generation in India
Renewable Energy Certificates

MITCON Consultancy & Engineering Services Ltd.

S. C. Natu
Sr. Vice President (Power Division)
MITCON Consultancy & Engineering Services Ltd.
1st Floor, Kubera Chambers
Shivajinagar, Pune - 411 005
Tel : (020) 25534322 / 3309, 66289136 (D),
09822684102
Fax : (020) 25533206
E-mail : sunil.natu@mitconindia.com

MITCON Consultancy & Engineering Services Ltd.