R, xA, xB
P yA P yA
Recovery of A
F z A P yA R xA
R, xA, xB
Purity of A in product = yA
Cost
90 99 99.9 99.99
Membrane
Based on differences in relative Absorption
permeability of gases Using a liquid solvent
Used for H2/CH4, CO2 removal, in an absorber-
stripper loop
air separation
Used for acid gases,
drying, water wash
Adsorption
Adsorb components selectively on a solid
Regenerate sorbent by temperature swing
(TSA) or pressure swing (PSA)
Used for air separation, H2/CH4, most
separations involving low concentrations
Concentration
profile moves
t1 down the bed
t2
during adsorption
At time tB
breakthrough of
tB
the adsorbed
component
Distance down sorbent bed occurs and it
Purified gas A begins to appear
in the outlet gas
2012 G.P. Towler / UOP. For educational use in conjunction with
Towler & Sinnott Chemical Engineering Design only. Do not copy Chemical Engineering Design
Irreversible Adsorption
Feed
= open valve
= closed valve
Product
= open valve
= closed valve
Product
Source: UOP
2012 G.P. Towler / UOP. For educational use in conjunction with
Towler & Sinnott Chemical Engineering Design only. Do not copy Chemical Engineering Design
Reversible Adsorption: Isotherms
T2
T2 > T1
T1
Partial pressure
p1
p2
m2 m1
p1
Pressure Swing:
Decrease pressure to p2 and
p2
loading decreases to m2
m2 m1 Delta loading = m1 m2
Mass adsorbed (g/g sorbent)
(kg/kg sorbent)
PSA: cycle between high and low pressure to load and
regenerate the adsorbent
p1
Temperature Swing:
Increase Temperature to T2
p2
and loading decreases to m2
m2 m1 Delta loading = m1 m2
Mass adsorbed (g/g sorbent)
(kg/kg sorbent)
TSA: cycle between low and high temperature to load
and regenerate the adsorbent
Valve Skid
Source: UOP
D desorb
P purge
R repressure
(not to scale)
Permeate
Potting
Retentate
Membrane cross
section
UOP 5565M-22
2012 G.P. Towler / UOP. For educational use in conjunction with
Towler & Sinnott Chemical Engineering Design only. Do not copy Chemical Engineering Design
Membrane Flow Pattern
Countercurrent
Integration of the flux
equation along the
membrane depends on
the flow pattern
Note that only flat sheet Cocurrent
membranes can be used
in cross-flow mode
Neither flat sheet nor
hollow fiber membranes Cross-flow
can use a sweep gas
Retentate
Feed
Permeate
Retentate
Feed
Permeate
Distillation Absorption
Multiple stage separation Removal of vapor
between identified light key component using
& heavy key components non-volatile solvent
Fractionation Stripping
Separation of Multi-stage removal
multicomponent of volatile solute
mixture into fractions by from solvent
boiling ranges (e.g. in oil
refining)
2012 G.P. Towler / UOP. For educational use in conjunction with
Towler & Sinnott Chemical Engineering Design only. Do not copy Chemical Engineering Design
Vapor-Liquid Flash Drums
ut 0.07[(L v)/v]1/2
Use 0.15 ut if there is no demister
Allow 1 diameter above feed and
at least 0.6 diameters below feed
for settling, also allow 0.4
diameters for demister
Height of liquid depends on level
control
Dispersion Drain
band
Extraction Crystallization
Lights
Chromatography
column Product
A Heavies
A pulse or batch of feed is introduced into the column, then washed through using an eluent
The fraction that contains the desired product is retained and the rest discarded
If sorbent cost is low, sorbent may be discarded instead of eluting heavies
Height
I
hE
Extract
A II
S hF
Feed
B III
hR
Raffinate
IV
0
Concentration in liquid
Net desorbent Solids
recirculation
If solids move then more strongly adsorbed component A can be separated from less strongly adsorbed B