Service and Support Operating Procedure: Sumitomo (S.H.I) Construction Machinery Manufacturing Co.,Ltd

Service and support operating procedure
SUMITOMO (S.H.I) CONSTRUCTION MACHINERY MANUFACTURING CO.,LTD 1

Initial screen
Opening screen when key switch turned

ON
Travel alarm will sound twice

Model setting
If model choice is not completed, proceed to model

setting mode automatically when key turned ON

Model setting
In the head of CONT.A: , parts number for

controller A
is displayed automatically.
In the head of CONT.B: , parts number for
controller B
is displayed automatically.(Domestic only)
For export model, it will be blank.
Model setting
Head to be needed input is displayed

Head not to be needed input is displayed
a) MACHINE e .NO
b TERRITORY
c LANGUAGE
d SPEC

Model setting
Input method
Press down switch on
monitor as drawing
normal switch function is

not activated in model
setting screen
Model setting
Press down when

completed data input.
Note : Must have throttle in H mode position.
In the case of unsuitable

data CONT.A ERR will
be displayed.

Model setting
Part number for ECM

will be confirmed automatically
at a time
If no interrelation between
inputted model and part number
of ECM,
ECM ERR will be
displayed
Model setting
It will be completed, if data

is correct.

Model setting
Even if model setting is

completed, the language can be
changed without recalibrating
the complete computer

Model setting
All reset
Below data will be erased
pressing down these buttons
for 10 seconds in the
model setting screen
inputted data in the model setting
error and task history
updated data in CFG screen
Normal screen
Idling icon

Normal screen
Auto preheat icon
It is displayed during preheating

Normal screen
Throttle gate opening

Work mode

Normal screen
DIAG code
It is displayed when error

has occurred

Normal screen
It is displayed when free

swing is activated
Option for north America

Normal screen
Option line choice icon
Only for option line specification

Normal screen
Water temperature bar graph

Normal screen
Oil temperature bar graph

Normal screen
Fuel bar graph

Normal screen
Horn volume selector switch

Normal screen
Travel speed selector switch

Normal screen
Wiper switch

Normal screen
Washer switch

Normal screen
Auto idling switch

Normal screen
Light switch

Normal screen
Hour meter
Trip switch

Service and support
Move into service and support

Normal
Service and support
press for 3s
press for 1s

Service and support

Service and support
List of screens
1.CHK mode (Check mode) Eng :Engine revolutions
MAIN Power :horsepower control proportion valve
(1) Engine and pump (real electric current value)
Flow : flow quantity control
proportion valve (real electric
current value) P1 : pump 1
discharging pressure
P2 : pump 2 discharging pressure
N1 : pump1 negative control
pressure N2 : pump2 negative
(2) Temperature and pressure control
Coolnt : pressure
Coolant temperature
HydOil :Hydraulic oil temperature
FuelT : Fuel
temperature Baro :
Atmospheric pressure
EngOil :Engine oil pressure
BstT :Boost temperature
(3) Load boost Air : Intake temperature
Eng : Engine revolutions
Load :load rate
Power : horsepower
control proportion valve P1 : pump 1
discharging pressure P2 :
pump 2 discharging pressure
BstT :Boost temperature
SUMITOMO (S.H.I) CONSTRUCTION MACHINERY MANUFACTURING CO.,LTD
BstP : Boost pressure 30
Service and support
(4) load and pump mA Eng :Engine revolutions

Load : load rate
Power : horsepower control proportion valve mA
P2 : pump 2 discharging
pressure N1 : pump1
negative control pressure N2 :
(5) pump mA and real value pump2 negative control pressure
Load : load rate
Power : horsepower control proportion valve mA
-4- : *
tEng :target Engine revolutions
ThVol: Throttle volume opening gate
tPower : target mA for horsepower
There Is no difference between Eng and tEng at normal condition control proportion valve
(6) flow quantity control current and Eng : Engine revolutions
real value Power: horsepower control proportion valve mA
Flow : flow volume control proportion valve mA
N1 : pump1 negative control pressure
Swg : swing pilot pressure fFlow
: target mA for flow volume shift proportion valve

Service and support
Eng :Engine revolutions
Coolnt : Coolant temperature
(7) Target FAN mA and actual FAN mA Fan :actual mA of Hydraulic fan proportional valve
(heavy machine only) HydOil
: Hydraulic oil temperature FuelT : fuel
temperature BstT : Boost
temperature tFan : target mA
of Hydraulic fan proportional valve (heavy machine
only)
(8) pilot pressure
Cyl(B) :Boom bottom
pressure Upr : Upper pilot
pressure Swg :
swing pilot pressure TrV:
travel pilot pressure
(9) oil pressure circuit AmCls : arm-in pilot pressure

N1 : pump1 negative
control pressure N2 : pump2 negative
control pressure

Service and support
pressure sensor
Imput and Out put status for oil pressure circuit(=OFF =ON) :PSn solenoid : SOL
relay : RELAY
RELAY travel alarm

PSn arm-in SOL free swing /beacon
SOL travel speed SOL Fan reverse turning
PSn travel speed (heavy machine only)
Pseudo signal selector selector
PSn swing SOL option line selector
SOL boost
PSn upper SOL swing break SOL power save
(10) Electric circuit

Coolnt : LLC temperature
Batt :battery voltage
FuelLv : fuel sensor
switch :
Input and Out put status electric circuit(=OFF(NO) =ON(YES)) SW
* *
SW antitheft A/C water temp Engine stop
Battery charge transmission
RLY refuel pump Low idle restriction
10V automatic off
glow signal Limited horse power mA
SW key Anti blow cold air function Status of EPF function
Service and support
List of screens
1.CHK mode (Check mode)
MNT
(1) Status of computer S
1 : parts number of computer S last 4digits (ex. KHR14400)

2,3 : degrees of latitude (First number in the red circle indicates north latitude (0) or south latitude (1))
ex. At latitude 35 degrees 47.83 minutes north
4,5 : degrees of longitude (First number in the red circle indicates east longitude (0) or west
longitude (1)) ex.At longitude 140degrees 41.32 minutes east
7 : GPS continuance positioning time (ex. 5minutes 30seconds continuance positioning)

Transmission status of default 0: waiting default to be transmitted 1: waiting prohibition of transmission
2: waiting ACK transmission 3: default setting completed
Blank
Satellite communication status 0: no complement for satellite 1: complement for satellite 3: Q1200defect
GPS positioning status 0: GPS no operation 1: GPS under positioning 2: GPS 2D under positioning
3: GPS 3D under positioning

Service and support
MNT
1,2,3 : UTC (Universal Time Coordinated) ex. 28 th May 2006 03:14:32

4 : altitude ex. The altitude 52 meters
5 : GCC number of transmission
6,7 : acquisition GCC number ex. No.130 Japan No. 122 South Korea
Q1200 status
0: stand by
1: in transit
4: in receiving
5: completion
of receiving
1 : remaining time to be transmitted next time (ex. Remaining 3:24)
Message number waiting
3 : to be determined
to be transmitted
4 : event transmission default settings
5 : to be determined
6 : engine start authorization (0: prohibition 1: approval)
7 : number of server (0001 will be fixed)
Service and support
List of screens
HW-A (Hard ware A)
(1) Digital input and output =OFF =ON
SOL power save buzzer travel alarm

SOL power boost
SOL travel speed selector
SL option line switching *
SL free
SOL swing break swing/beacon RL refueling pump
SL Fan reverse automatic off
turning (heavy machine
only)
SW Clogging air cleaner SW travel alarm/over road

SW level LLC
SW free swing
SW antitheft SW second option line
SW one touch pressure SW option
idle line pressure
*
alternator
* SW engine
SW fan emergency stop SW
reverse turning key
SW clogging return
SUMITOMO (S.H.I) CONSTRUCTION MACHINERY
filter
* MANUFACTURING CO.,LTD 36
Service and support
(2) Digital output(computer output)/output(monitoring output) monitor

=OFF =ON
SOL power save buzzer travel alarm *

SOL power boost *
SOL option line
*
switching
SOL travel speed
SOL free swing RLY refueling
selector
SOL Fan reverse pump automatic
SOL swing break
turning off
*
Digital Output Monitor SOL power save
* SOL power boost
*
* SOL travel speed

selector
SOL swing break
buzzer travel alarm *
SOL option line *
switching *
RLY refueling pump
SOL free swing
automatic off
SUMITOMO SOL FanCONSTRUCTION
(S.H.I) reverse MACHINERY MANUFACTURING CO.,LTD 37
turning
Service and support
pot1 : pressure sensor P1 pot2

(3) potentio voltage : pressure sensor P2 pot3 :
pressure sensor N1 pot4 :
pressure sensor N2 pot5 :
pressure sensor swing
pot6 : pressure sensor upper
pot7 : t pressure sensor travel
(4) potentio and sensor voltage pot8 : pressure sensor arm-in

pot9 : sensor throttle
pot10 : pressure sensor over load
Sn1: hydraulic oil temperature sensor
Sn2 : fuel level sensor
Sn1 : hydraulic oil temperature sensor
Sn2 : fuel level sensor
(5) PWM data (Pulse Width Modulation) PWM# : PWM channel number
actcur : actual horse power mA [CHK|MAIN|1]
tgtcur : target horse power mA
duty : duty freq
:frequency
volt : voltage
ovc : status of over current detection
normally [- - - -] will be displayed)
Service and support
(6) PWM data (Pulse Width Modulation) PWM# : PWM channel number
actcur : actual mA of hydraulic
FAN (actual) tgtcur :
target mA of hydraulic FAN duty : duty
freq :frequency
volt : voltage
ovc : status of over current
For heavy model only
detection (normally [- - - -] will be displayed)
(4) PWM data (Pulse Width Modulation)

(7) PWM# : PWM channel number
actcur : actual mA of flow volume control(actual)
[CHK|MAIN|1]
tgtcur : target mA of flow volume control
duty : duty freq
:frequency volt :
voltage ovc :
status of over current detection (normally
[- - - -] will be displayed)
(8) frequency and communication
FreqIn : input frequency (not used)
CAN :
status of CAN communication
first digit-* second digit-controller S
third digit-controller B fourth digit-ECM
UART : status of UART
Black circle will be displayed, when it is normal communication RS232 : status of RS232C
communication -5- : * -6- : * -7- : *
Service and support
(8) frequency and communication

ECM ~ Computer A
Computer B ~ Computer C
Computer S ~ Computer A (GPS)
Display ~ Computer A
Laptop ~ Computer A

Service and support
List of screens
HW-M (Hard ware M)
(1) Monitor =OFF =ON
Working light *
*
motor *
washer
wiper CNT *
*
wiper INT
RLY horn
volume selector
*
SW working light SW breaker switching
SW SW front window
travel speed selector limit switch SW wiper *
SW auto idle SW
switch SW horn washer
volume selector
*
*
*
SW 2pump speed
SW crusher *
selector switch
Service and support
List of screens
2. DIAG screen (Diagnosis screen)
Screen
Electrical (input) fault code 18codes
Electrical (output) fault code
19codes Mechanical fault code
12codes Communication fault
code 5codes Engine fault
code 52codes
Fault of 7002 is occurring at present / occurred 5 times in the

past
Fault count
Status
=normal at present time (Fault occurred in the past)
=Error is occurring at present time
Hours of machine when fault first occurred
Hours of machine when fault last occurred
Reset : Press down washer and light button at a time for 10 seconds.
Maximum 64 kinds of DIAG code will be displayed.
(4 kinds of DIAG
code a page
SUMITOMO 16pages)
(S.H.I) CONSTRUCTION MACHINERY MANUFACTURING CO.,LTD 42
Service and support
List of screens
3. HR (history) screen (Hour screen)
MAIN
(1) Main operation time
Key On : Controller actuation time
Eng On : alternator generating
time (>10V) Work :
operation time (upper or travel ON)
Upr : Upper operation time
Swg : Swing operation
time Trv : Travel
operation time TrSolo
(2) Electrical parts operation time : Travel single operation time
Wp Int : wiper operation time(intermittent)
Wp Cnt : wiper
operation time(continuance)
Wsh : washer operation time
Wlight : lighting time
Horn Lo: spent time in horn
volume low Dr
Opn : time of door open
Win Opn: time of front grass open

Service and support
(3) Idling time
1 : auto idling time 2
: one-touch idling time
3 : Power Boost time
4 : First speed traveling time
5 : Second speed
traveling time
6:*
(4) Pressure switch operation frequency 7:*
1 : upper pressure sensor (ON*1000)

2 : swing pressure sensor
(ON*1000) 3 : travel pressure sensor
(ON*1000) 4 : arm in pressure
sensor (ON*1000)
5 : option line No.1 pressure switch (ON*1000)
6 : option line No.2 pressure switch (ON*1000)
(5) Switch operation frequency 7:*
1 : key ON (ON*10)
2 : engine start (ON*10) (>500rpm)
3 : front window open
(ON*10) 4 : door
open (ON*10)
5 : boost solenoid ON (ON*1000)
6 : swing brake solenoid
(ON*1000)
SUMITOMO (S.H.I) CONSTRUCTION MACHINERY MANUFACTURING7CO.,LTD : power save 44
solenoid (ON*1000)
Service and support
(6) Work mode
1 : SP mode-Hi spent time
2 : SP mode-Lo spent time
3 : H mode-Hi spent time
4 : H mode-Lo spent
time 5 : A mode
max-Hi spent time
6 : A mode max-Lo spent time
(7) Breaker used hours 7 : Other A mode spent time
1 : breaker No.1 used hours

6 : breaker
No.1 to 5 used hours 7:*
(8) Crusher used hours
1 : crusher No.1 used hours
6 : crusher
No.1 to 5 used hours 7:*
Service and support
(9) P1 pressure (P) distribution - - - - Spent time in each set pressure

(10) P2 pressure (P) distribution - - - - Spent time in each set pressure
(11) N1 pressure distribution - - - - Spent time in each set pressure
(12) N2 pressure distribution - - - - Spent time in each set pressure
(13) P1 + P2 pressure (P) distribution - - Spent time in each set pressure
(14) Oil temperature (T) distribution - - Spent time in each set pressure (bar graph)

Service and support
List of screens
Engine
(1) Each temperature and pressure (Measured after 10minutes engine starting)
Coolant : Max coolant water temperature
Hyd Oil : Max hydraulic
oil temperature
Fuel T : Max fuel temperature
Air : Max
intake air temperature
Bst T : Max boost
temperature
(2) Engine actual speed (S) distribution - - Spent time in each
Bst P set: speed
Max boost pressure
Eng Oil
(3) Coolant temperature (T) distribution - - Spent time
: Mininengine
each oil
setpressure
temperature (bar
graph)
(4) Fuel temperature (T)distribution - - Spent time in each set temperature
(5) Suction air temperature (T) distribution - Spent time in each set temperature
(6) Boost temperature (T) distribution - - Spent time in each set pressure
(7) Atmospheric pressure (P) distribution - - Spent time in each set pressure
(8) Eng oil pressure (P) distribution - - Spent time in each set pressure
Service and support
(9) Boost pressure (P) distribution - - Spent time in each set pressure
(10) Load ratio (R) distribution - - Spent time in each set ratio
(11) Load ratio (R) distribution for SP mode- Spent time in each set ratio
(12) Load ratio (R) distribution for H mode - Spent time in each set ratio

Service and support
List of screens
4. CFG (setting change) screen
Operation
VIEW mode (screen switching)

Screen will shift into EDIT mode Edit mode
switch
pressing down auto idle switch
for a second.
Page fluctuation
cancel
EDIT mode (configuration settings)

If the cancel or enter button is pressed
down than screen will shift back into
VIEW mode (Cursor will disappear
from screen)

Service and support
MAIN 1

Service and support
MAIN 2
It is able to cancel EPF function through change + to in EPF frame

Service and support
MAIN 3

Service and support
List of screens
5. CAL (trouble shooting) screen
Operation
VIEW mode (screen switching)

Screen will shift into EDIT mode Edit mode
switch
pressing down auto idle switch
for a second.
Page fluctuation
cancel
EDIT mode (configuration settings)

If cancel or enter button is pressed down,
screen will shift into VIEW mode
(cursor will be disappeared from screen)

Service and support
Engine pump override 1

Service and support
Engine pump override 2

Warning screen

Warning screen
Warning message or active condition

message is displayed
Warning message 12 kinds of

message
Active condition message 8 kinds of
message
SUMITOMO (S.H.I) CONSTRUCTION MACHINERY MANUFACTURING CO.,LTD
Warning screen
Warning message
OVER HEAT OVER LOAD for

ALTERNATOR EU FILTER
AIR
LOW FUEL CHECK ENGINE
LOW OIL PRESS BOOST TEMP. HIGH
LOW COOLANT CHECK BREAKEER FILTER
ELEC. PROBLEM SWITCH TO 1-PUMP
Warning screen
Active condition message and icon
FAN REVERSING heavy

model

ENGINE STOP
Option flow setting screen
Move into option line flow

setting
Press down rocker switch
(breaker or crusher)
located on the right hand
panel for a 3 seconds.

Max flow of single pump is displayed
Max flow of double pump is displayed
Pump discharging pressure Back up icon back up line which to be set flow is displayed
pump main pressure of P1 choice from breaker 1/2/3/4/5 crusher 1/2/3/4/5

Input method
choice for crusher
select flow from 10 mode 1/2/3/4/5
pattern as next page
choice for breaker
mode 1/2/3/4/5

SH200- 5 SH240- 5
Q1 Q2 Q1 Q2
1 210 /min 420 /min 234 /min 468 /min
2 196 /min 406 /min 218 /min 452 /min
3 176 /min 386 /min 195 /min 429 /min
4 166 /min 376 /min 184 /min 418 /min
5 146 /min 356 /min 161 /min 395 /min
6 129 /min 339 /min 141 /min 375 /min
7 111 /min 321 /min 120 /min 354 /min
8 96 /min 306 /min 103 /min 337 /min
9 74 /min 284 /min 77 /min 311 /min
10 50 /min 260 /min 50 /min 284 /min
Reset flow
pressing down these

buttons
for 10 seconds.

Screen of option line usage
When using option line

Screen of option line usage
Warning message is displayed same as normal, even

if using option line

Antitheft screen
Antitheft function will be activated, when KEY SW

turn ONOFFONOFF for the second time in a row.
to be done within 2 seconds
The monitor rings buzzer and key icon is displayed

when antitheft function is activated.
displaying between antitheft ON and power OFF

Antitheft screen
Password screen will be displayed next opening

Antitheft screen
Input number of four digits 0 9 as password

through the use of below monitor switch.
If miss up, ERROR will be displayed and ring buzzer.
If reenter password, KEY SW must be turned OFF once.
Number
fluctuation
Enter
Move cursor
To cancel antitheft function, disconnect cable.

Antitheft screen
Entry and clear for password

To activate antitheft function
Wires must be connected
Connect wires for antitheft

VG 469(violet/green) and
BG 621(black/green)
Machines shipping from the factory will not have these wires connected.

Antitheft screen
Move into password entry screen when KEY switch turned ON
Select number of four digits 0 9 as password.

ERROR will be displayed, if the four digits are not
selected.
Password is stored and goes back to normal screen,
if enter button is pressed.
Number
fluctuation
Enter
Move cursor

Swing parking
icon will be displayed when

swing parking is activated

horn switch

light switch

auto idle selector switch
Press down three buttons at a

time for 3seconds
Monitor switch check screen
To access this screen, push one-touch idle switch 5 times

while opening screen is appearing
It diagnose monitor switch fault (include external input data)

through to display recognized switch condition (ON/OFF).

Service and Support Operating Procedure: Sumitomo (S.H.I) Construction Machinery Manufacturing Co.,Ltd

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Service and Support Operating Procedure: Sumitomo (S.H.I) Construction Machinery Manufacturing Co.,Ltd

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Service and support operating procedure

SUMITOMO (S.H.I) CONSTRUCTION MACHINERY MANUFACTURING CO.,LTD 1

Opening screen when key switch turned

SUMITOMO (S.H.I) CONSTRUCTION MACHINERY MANUFACTURING CO.,LTD 2

If model choice is not completed, proceed to model

SUMITOMO (S.H.I) CONSTRUCTION MACHINERY MANUFACTURING CO.,LTD 3

In the head of CONT.A: , parts number for

Head to be needed input is displayed

SUMITOMO (S.H.I) CONSTRUCTION MACHINERY MANUFACTURING CO.,LTD 5

normal switch function is

Press down when

In the case of unsuitable

SUMITOMO (S.H.I) CONSTRUCTION MACHINERY MANUFACTURING CO.,LTD 7

Part number for ECM

It will be completed, if data

SUMITOMO (S.H.I) CONSTRUCTION MACHINERY MANUFACTURING CO.,LTD 9

Even if model setting is

SUMITOMO (S.H.I) CONSTRUCTION MACHINERY MANUFACTURING CO.,LTD 10

SUMITOMO (S.H.I) CONSTRUCTION MACHINERY MANUFACTURING CO.,LTD 12

Auto preheat icon

It is displayed during preheating

SUMITOMO (S.H.I) CONSTRUCTION MACHINERY MANUFACTURING CO.,LTD 13

Throttle gate opening

SUMITOMO (S.H.I) CONSTRUCTION MACHINERY MANUFACTURING CO.,LTD 14

It is displayed when error

SUMITOMO (S.H.I) CONSTRUCTION MACHINERY MANUFACTURING CO.,LTD 15

It is displayed when free

Option for north America

Option line choice icon

Only for option line specification

SUMITOMO (S.H.I) CONSTRUCTION MACHINERY MANUFACTURING CO.,LTD 17

Water temperature bar graph

SUMITOMO (S.H.I) CONSTRUCTION MACHINERY MANUFACTURING CO.,LTD 18

Oil temperature bar graph

SUMITOMO (S.H.I) CONSTRUCTION MACHINERY MANUFACTURING CO.,LTD 19

Fuel bar graph

SUMITOMO (S.H.I) CONSTRUCTION MACHINERY MANUFACTURING CO.,LTD 20

Horn volume selector switch

SUMITOMO (S.H.I) CONSTRUCTION MACHINERY MANUFACTURING CO.,LTD 21

Travel speed selector switch

SUMITOMO (S.H.I) CONSTRUCTION MACHINERY MANUFACTURING CO.,LTD 22

SUMITOMO (S.H.I) CONSTRUCTION MACHINERY MANUFACTURING CO.,LTD 23

SUMITOMO (S.H.I) CONSTRUCTION MACHINERY MANUFACTURING CO.,LTD 24

Auto idling switch

SUMITOMO (S.H.I) CONSTRUCTION MACHINERY MANUFACTURING CO.,LTD 25

SUMITOMO (S.H.I) CONSTRUCTION MACHINERY MANUFACTURING CO.,LTD 26

SUMITOMO (S.H.I) CONSTRUCTION MACHINERY MANUFACTURING CO.,LTD 27

Move into service and support

SUMITOMO (S.H.I) CONSTRUCTION MACHINERY MANUFACTURING CO.,LTD 28

SUMITOMO (S.H.I) CONSTRUCTION MACHINERY MANUFACTURING CO.,LTD 29

(4) load and pump mA Eng :Engine revolutions

SUMITOMO (S.H.I) CONSTRUCTION MACHINERY MANUFACTURING CO.,LTD 31

P1 : pump 1 discharging pressure

SUMITOMO (S.H.I) CONSTRUCTION MACHINERY MANUFACTURING CO.,LTD 32

RELAY travel alarm

(10) Electric circuit

1 : parts number of computer S last 4digits (ex. KHR14400)

7 : GPS continuance positioning time (ex. 5minutes 30seconds continuance positioning)

SUMITOMO (S.H.I) CONSTRUCTION MACHINERY MANUFACTURING CO.,LTD 34

1,2,3 : UTC (Universal Time Coordinated) ex. 28 th May 2006 03:14:32

SOL power save buzzer travel alarm

SW Clogging air cleaner SW travel alarm/over road