Rosemount Product II
Training
1
Rosemount Product Training
Agenda:
RMT Sensor differentiation
Vol I & II RTDs and Thermocouple overview
Complete point solutions
Connections heads overview
Extensions overview
Thermowell overview
RTD calibration schedules
Ordering information
RMT Sales Training 1/99 Phase II - Temperature Sensor
Complete Point Solution 2
Immersion Mounting
length arrangement
Stem
Molded rear
house assembly
68 -- Thin film
Immersion lengths from 1 to 24
58C -- Cut-to-fit (cost effective)
Range: -50 to 400C Immersion lengths 12, 24, 36, 48
316 SST Sheath - 1/4 inch diameter Range: -50 to 200C
1/4 -inch sheath diameter 316 SST Sheath - 1/4 inch diameter
Note:
Wire colors
All Single Element Sensors
different from Vol.1 are supplied as 4 Wire
Type J Type K
Iron / Constantan Chromel / Alumel
0 to 760 C 0 to 1150C
Least Expensive
304 SST Sheath - 1/4 Most Linear
+ - inch diameter Inconel 600 Sheath - 1/4
White Red
+ -Red
Yellow
inch diameter
Type E Type T
Chromel / Constantan Copper / Constantan
0 to 871C -180 to 0 or 0 to 371C
Most sensitive
304 SST Sheath - 1/4 inch Highly resistant to
diameter corrosion from moisture
+ - + - 304 SST Sheath - 1/4
Purple Red Blue Red
inch diameter
Type J Type K
Iron / Constantan Chromel / Alumel
-40 to 760 C
-40 to 1150 C
Least Expensive
321 SST Sheath - 6mm Most Linear
+ - diameter Inconel 600 Sheath - 6mm
Black White + -White
Green
diameter
Type T
Copper / Constantan
-40 to 350 C
Highly resistant to corrosion from
moisture
+ - 321 SST Sheath - 6mm diameter
Brown White
Extended
collar
Standard Version
have a short collar connecting terminal plate to 6 mm sensor.
E1 Version
E1 option for CENELEC Flameproof Approval
to achieve required safe flame path
length of connecting collar increased
factory will assemble the correct construction of sensor
spare sensors with E1 option
not flamepoof sensor but suitable for a RMD flameproof assembly
RMT Sales Training 1/99 Phase II - Temperature Sensor
Vol - I: Polypropelene Connection Heads 18
Sensor without connection head - Option N
Polypropelene
Connection Head
Option W
Flat Cover
Option R (Unpainted)
Option P (Painted)
Terminal
View
Extended Cover Connection Head
additonal space for series 88 & bayonet connectors
also for general purpose & spring loaded sensor
Flat Cover Connection Head
for general purpose & spring-loaded sensor
Low-copper aluminium alloy material
Meets NEMA 4X & CSA Enclosure Type 4
RMT Sales Training 1/99 Phase II - Temperature Sensor
Series 65 RTD / 185 Thermocouple -
Connection Heads
20
Conduit Connection
IP67 Thread IP65
Head Connection
Option A
Option C
E
Transmitter Housing
Temperature Rise vs.
Extension Length for a
60 Test Installation
Housing Temp.
40
0
This is critical if it is necessary to keep 3 4 5 6 7 8 9
the transmitter away from the heat of Extension Length, Inches
the process.
U
Useful Equations T + 1
X=E+L
X = E + U + T + 1
L = U + T + 1
3. If theyre using a 3 extension, what would the length of the sensor be?
X = 12
4. How long is the thermowell they are using?
(t-well length L + 1/4 or U + T + 1.5)
t-well length = 9.0 + 1/4 = 9.25
RMT Sales Training 1/99 Phase II - Temperature Sensor
Vol II - Sensor Length 26
SENSOR LENGTH
always in mm
need not calculate if the complete assembly is to be ordered.
without thermowell - recommend standard length where
possible.
XXX provides sensor options at 5mm increments.
spring travel on the sensor allows for rounding your
customers requested length to the nearest 5mm while still
providing a satisfactory fit and acceptable thermal impedence.
Sensor length - 145 to 9995 mm - without thermowell
Immersion length:
with series 94 thermowell - 75 to 2490mm
with series 96 thermowell - 75 to 450mm
RMT Sales Training 1/99 Phase II - Temperature Sensor
Vol II - Extension Types 27
Standard IP65 Standard IP67
STANDARD extensions
plain machined end (IP65) or threaded M20 (IP67)
for assembly with the Connection Head
other end threaded for thermowell connection - different
thread options available
Minimum practical length = 35 mm
RMT Sales Training 1/99 Phase II - Temperature Sensor
Vol II - Extension Types 28
Nipple-Union-Nipple Nipple-Union
NIPPLE-UNION-NIPPLE extensions
always threaded with the same thread each end.
only for use with IP67 Connection Head & 96 T-well
allows the head, sensor and transmitter to be removed
from the thermowell, by undoing the union, without
disconnecting the loop wiring
preferred by customers who calibrate their system on line.
Minimum practical length = 110 mm
NIPPLE -UNION
used with Spring loaded adaptor sensor with 96 T-well
for mounting directly to RMT field mount transmitter
only available with 1/2 NPT threads.
Minimum practical length = 80 mm
RMT Sales Training 1/99 Phase II - Temperature Sensor
Vol II - No Extension 29
IP67 IP65
L = Sensor Length
N = Extension Length
Series 80
Has internal tapered threads
For use in CSA applications.
Full penetration weld is a standard for the flange mount.
Threaded Flanged
Sensor length, L = N + U + 40
Constructed from seamless tube which is swaged down to form a
stepped stem style. It is only available in 316 stainless steel.
1.3C
r ve
Cu 0.8oC at -100oC
7 51
C
IE 0.3oC at 0oC
0.8oC at 100oC
Class B Tolerance 1.3oC at 200oC
1.8oC at 300oC
TEMPERATURE (oC)
2.3oC at 400oC
The goal is to find out what the real RTD
curve looks like, and reprogram the (Sensor Interchangeability Error)
transmitter to use the real curve!
Sensor Matching
RMT Sales Training 1/99 Phase II - Temperature Sensor
RTD Calibration 39
The real RTD curve is found by characterizing an
RTD over a specific temperature range or point.
Option X7:
X7 Standard Temperature Range (0 to 100C) - Vol II only
Option X8:
X8 Temperature Range Characterization
Option X9:
X9 Temperature Point Characterization
[Calibration certificate provided with sensor]
Customer Receives
RTD-specific Resistance
Data generated vs. Temperature Chart:
(RTD characterized) o
C Ohms
0.0 99.997
1.0 100.38
Temperature Bath 2.0 100.77
- One temperature 3.0 101.16
- Multiple temperatures
RMT Sales Training 1/99 Phase II - Temperature Sensor
1 and 2-point Trim
Reduce Sensor Interchageability Error 40
Customer Receives
Actual RTD Resistance
vs. Temperature Chart:
Data from the resistance vs.
temp. chart can be used to
C
o
Ohms reduce sensor
0.0 99.997 X7: Std Range interchageability error
1.0 100.38 X8:Range
X9:Point
2.0 100.77 Use one or two points to trim
3.0 101.16
the sensor to a transmitter
One Point Trim l
Two Point Trim
400
Use with X9 or X8 c tu a 400 Use with X7 & X8
A
350
e al 350
Ideal
Id
Resistance ()
Resistance ()
300 300 Actual
250
250
200
200
150
A 1-point trim shifts the ideal 150 A 2-point trim shifts the ideal curve
100
curve up or down based on the 100 up or down AND changes the slope
50
single characterized point 50 based on the two characterized points
0
0
-200 0 200 400 600 800
-200 0 200 400 600 800
Temperature (C) Temperature (C)
1
0.003845 EAL 75
R C
IE
1.61027
Ideal IEC751 curve is replaced (in
0.172491
the transmitter) with the REAL
curve of the sensor
and with the X8, the
customer also receives Temperature (C)
C.V.D. constants!
RMT Sales Training 1/99 Phase II - Temperature Sensor
V Options Provide Callendar-Van Dusen
Constants 42
Ro = 99.9717
= 0.00385367
= 0.172491
= 1.61027
When you order a sensor with a V option, you receive the C.V.D. constants
on a metal tag! You do NOT receive an R vs T table for that sensor!
Accuracy
X8, V options identical in accuracy (when using
C.V.D.)
X8, and V options provide higher accuracy than X9
over a temperature range
X9 provides best accuracy around a single point
Price
V options
X9 Cheapest
X8
Regulatory requirements
If certification necessary: X8 or X9
RMT Sales Training 1/99 Phase II - Temperature Sensor
Quiz: #1 47
Thermowell
Sensor Termination immersion length
does NOT match does NOT match
Sensor Type: Thermowell Style
Umax = 6
but, code 080 = 8
Use Code T
instead of R Use Code
060
5. Which one of the following volume II sensor style will be suitable for
(a) flying leads (b) terminal block
(c) spring-loaded adapter
(i) head mount transmitters (644/244):
(ii) field mount transmitter (3144/3244):
(iii) stand-alone or remote mount transmitter:
9. Customer needs to replace only the sensor for existing sensor assembly
model: 0065D22F0110D0115F04. Write down the appropriate model
number.
Name: Title:
Company: Date:
Q1 Q6
Q2 Q7
Q3 Q8
Q4 Q9
Q5 Q10
Marks: /10 Marks (%):