Kit-to-stock

Heinz Kederer
Ansgar Haking
Joachim Mnter
SAP AG
 Kitting general

Definition:
Grouping together
components into a kit

Examples:
Automotive: Spare parts or accessories are often sold as a kit
(hifi-set with radio and speakers)
Furnitures which must be assembled by the customer are kits
Retail:
- Shirts and ties that are always sold together must be kitted
- gift sets (soap, shower gel and shampoo).

Kitting is often performed by a specialized service provider

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 Kitting in SCM 5.0 Kit-to-order

Kit to order, rough overview

1) CRM-oder for a kit is created
Example CRM-oder and delivery:
KIT 100 PC
Component 1 200 PC
Component 2 100 PC

2) ERP-delivery and EWM-delivery is created wit the same structure

as the CRM-order

3) Processing in EWM
A VAS-oder is NOT mandatory
the kits can be created during the picking process (with or w/o storage control).
The kits are indicated only by a dummy-stock-item.
The components are posted goods issue.
It is not possible to change the correlation between kit and component.

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 Kit-to-stock in SCM60

Comparison with kit-to-stock

Two deliveries
Inbound delivery with kit header
Outbound delivery with kit components
VAS order is mandatory
Fixed correlation is optional

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 Kit-to-stock in SCM60

Kit-to-stock (KTS)
Start in ERP based on production order
Start in EWM based on manual VAS
With BOM
Without BOM
Goods movement postings
in VAS planning UI
in delivery UIs
in VAS execution UI

Reverse Kitting (KTR)

Start in EWM based on manual VAS
With BOM
Without BOM
Goods movement postings
in VAS planning UI
in delivery UIs
in VAS execution UI

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 Kit to stock. Process in EWM

Kitting bin

Picking of
components
Post components GI

Outbound
Inbound
Post kits GR

Packing

Putaway
of kits

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 Demo

Kit-to-stock: Roundtrip
Create production order in ERP
Post GI in delivery UI
Post GR in VAS planning UI

Kit-to-stock: Goods movement in VAS execution UI

Backflush
Cancel goods movement

Reverse Kitting: Goods movement in VAS planning UI

Create VAS order

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 Excercises

See Demo

Transactions
ERP
Create BOM: Tx CS01
Create production order: Tx CO01
EWM
Create KTS VAS: /SCWM/VAS_KTS
Create KTR VAS: /SCWM/VAS_KTR

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 Testdata

Test systems
EWM: Q7P, client 001
ERP: Q5A, client 250

Test data
Kit product
ERP: ELF_KIT_HEAD_003@Q5A250
EWM: ELF_KIT_HEAD_001@Q5A250
Kit components
ERP and EWM: ELF_KIT_COMP_01@Q5A250 - ELF_KIT_COMP_04@Q5A250
EWM
VAS types: KTS and KTR
Work center: KITI
ERP
Order type: KTS

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 Detailed demo steps - 1

Tx /scwm/vas_kts

Create KTS VAS order

Mark two items with backflush flag

Pack kit item via inbound delivery

Pick kit components, one item into pick HU (the one which is not
backflushed)

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 Detailed demo steps - 2

Tx /scwm/vasexecution

Post GR for one kit HU

Post GR for the other two kit items (complete posting)

Post GI for the last kit component via pick HU

Tx /scwm/vas_kts

Cancel one of the goods movement documents

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