October 30, 2007 SKF Group Slide 0

SKF Safegrease 2
SKF Lubrication systems are versatile,
reliable and flexible

versatile control centers

modular and highly reliable dosing module construction
easy to expand
stainless steel materials available for corrosive
environment
professionally engineered and installed systems

October 30, 2007 SKF Group Slide 2

 SKF Safegrease 2

SG2 Pumping
Center

Doser group

Pressure
Shut-off valve control unit

SKF Group Slide 3

SKF Safegrease 2 Pumping center

Pumping Center
SKF Maxilube

Barrel pump

Lidset

Service and
regulating unit of
pressure air

October 30, 2007 SKF Group Slide 4

Pumping center SKF Maxilube

MAX- A- B- C- D- E- F Abbreviati Description

on

MAX: MAX Maxilube pumping center

A: 1 Number of channels, 1 channel
2 Number of channels, 2 channels
B: 1 Number of lines, 1- line system
2 Number of lines, 2- line system
C: 24 Control voltage 24 V, if external control is used
115 Power input, 115 V
(Control voltage if external control is used)
230 Power input, 230 V
(Control voltage if external control is used)
D: IF105 User interface, IF- 105
X External control
E: R Connections, R- threads
U Connections, NPT- threads
F: M Option, modem
A Options, LG- ind, spray system

Example: MAX-2-2-230-IF105-R-M

October 30, 2007 SKF Group Slide 5

Control center IF-105

Integrated in SKF Maxilube pumping center

1-2 lubrication channels
- can be a pumping center or a lubrication channel separated with a
shut-off valve
SMS and Online
Lubrication cycle 1 min -999 hours
Pumping time 0-999 s
Interlocking
External alarm as an option
Pressure air line monitoring in spray lubrication
systems

October 30, 2007 SKF Group Slide 6

User interface IF-105

Integrated in the body of the pumping center

Pressure monitoring on display

Alarms:
Line and channel specific pressure alarm
Lubricant low level alarm

October 30, 2007 SKF Group Slide 7

User interface IF-105 control alternatives

October 30, 2007 SKF Group Slide 8

SKF ST-1340 and SKF ST-1440 Control center

SKF ST-1340 1-4 lubrication channels

SKF ST-1440 1-14 lubrication channels
- can be a pumping center or a lubrication channel separated with a shut-off
valve

SMS and Online

Lubrication cycle 1 min-999 hours
Pumping time 0-9999 s
Interlocking
External alarm as an option

October 30, 2007 SKF Group Slide 9

Control alternatives SKF ST-1440 control
center

October 30, 2007 SKF Group Slide 10

Alternatives for external control

Customer logic
Process Control System
Remote monitoring and controlling can
also be realized using SMS text messages
by creating a connection between a GSM
modem installed in the pumping unit and a
GSM mobile phone.

October 30, 2007 SKF Group Slide 11

Alternatives for external control

SKF Online 1440 is a database application designed for controlling,

monitoring and analyzing a lubrication system. The maximum number of
control centers connected to the system is 10 (SKF ST-1340, SKF ST-
1440 or IF-105).

October 30, 2007 SKF Group Slide 12

SKF Safegrease 2 - Doser groups

Doser
Material
AISI 316
Zinc-coated and yellow-passivated steel

Dosage 0,3 88 g
Base plate
Material
AISI 316
Aluminum
Built-in check valves
For 1 6 dosers

SKF Group Slide 13

SKF Safegrease 2 / SGA-11

Lubricant
inflow from To lubrication point A
line 1

Lubricant
inflow from
To lubrication point A
line 2

SKF Group Slide 14

SKF Safegrease 2 / SGA12

Lubricant To lubrication point A

inflow from
line 1

Lubricant
inflow from
To lubrication point B
line 2

SKF Group Slide 15

SKF Doser monitor

SKF Doser monitor for SGA- and SG-dosers in a

dual-line SKF Safegrease 2 central lubrication
system.
The sensor of SKF Doser monitor senses the
movement of the doser piston. The sensor
senses the piston moving towards the sensor in
which case the relay contact of the electronic
part closes.
The status of the doser operation indicator can
be seen from the LED-signals of the electronic
part:
- yellow LED signal A: waiting status, relay contact is open
- green LED-signal B sensing status, relay contact is closed

Potential alarms to the control center.

October 30, 2007 SKF Group Slide 16

SKF Doser monitor in SKF
Maxilube

...1 - n

...1 - n

October 30, 2007 SKF Group Slide 17

SKF Doser monitor SKF ST-1340
and ST-1440 control center

1-5 monitoring loops per SKF ST-1340 max. 3 channel modules

channel module
SKF ST-1440 max. 13 channel modules
depends on the amount of lubrication channels

Area 1
...1 -
n

Area 2 ...1 -
n
Area 3 ...1 -
.
. n
.
Area n

October 30, 2007 SKF Group Slide 18

SKF SG2 Spraying system

Applications
Open gear drives
Support rims
Shaft journals
Chains

Spraying nozzle

Control valve of
the pressure air

Pressure air piping

October 30, 2007 SKF Group Slide 19

SKF SG2 Spraying nozzle

Lubricant: greases NLGI 000 - NLGI 2

SN-07 spraying nozzle
material brass

October 30, 2007 SKF Group Slide 20

October 30, 2007 SKF Group Slide 21