Basic of Electrical
Training
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BOBCAT SERVICE TRAINING PROGRAM
BASICS OF ELECTRICALS
Introduction
Electron Theory
Conductors, Insulators &
Semiconductors
Electric Charges
Current
Voltage
Resistance
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BASICS OF ELECTRICALS
Ohms Law
DC Series Circuit
DC Parallel Circuit
Series-Parallel Circuits
Power
Magnetism
Electromagnetism
Simple Electric Circuit
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Introduction
Explain the difference between conductors and insulators
Use Ohms Law to calculate current, voltage, and resistance
Calculate equivalent resistance for series, parallel, series-parallel
circuits
Calculate voltage drop across a resistor
Calculate power given other basic values
Identify factors that determine the strength and polarity of a
current carrying coils magnetic field
Determine peak, instantaneous, and effective values of an AC sine
wave
Identify factors that affect inductive reactance and capacitive
reactance in an AC circuit
Calculate total impedance of an AC circuit
Explain the difference between real power and apparent power in
an AC circuit
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Basics
What is
The flow of electrons from atom to
atom in a conductor
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Effects Of
Electricity
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Basics
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BOBCAT SERVICE TRAINING PROGRAM
Basics
ELECTRIC FIELD:
It is the region of space around and electric
charge where in the influence of electric charge
can be felt.
ELECTRIC CIRCUIT:
It is an arrangement to obtain electric current in
a conductor by connecting it to some source of
electric current (e.g. battery).
+
+ A
- -
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Basics
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Electron Theory
Elements of an atom
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Electron Theory
Free Electrons
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Electron Theory
Free Electrons
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Electron Theory
Free Electrons
An atom design is similar to a
miniature solar system. As the
sun is to the solar system, the
nucleus is to the atom.
Protons [the positive [+]
charge of the atom] and the
neutrons [no electrical charge]
are located in the nucleus.
Electrons [the negative [-]
charge] however are located in
an outer ring or orbit called a
valance which encircle around
the nucleus similar to the earth
moving around the sun.
Valances have a gravitational
like pull which keep the
electrons suspended in their 16
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Electron Theory
Free Electrons
Electrons [shown in
yellow] are what we are
most interested in when
thinking of electricity.
Understanding these
atomic structures and
actions will help us
understand how electricity
works.
Electrons
Since electrons are lighter
than protons and are
outside the nucleus, they
can be easily moved from
atom to atom. 17
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Electron Theory
Free Electrons
Electrons rotate around the
nucleus at different orbits or
valance rings.
Bound Electrons have a strong
magnetic attraction to the
nucleus. As the valance ring
becomes full they have a
stronger attraction.
Free Electrons are in the outer
most valance ring and are easily
Electron Orbits dislodged from their orbit
causing them to move on
command. The ability to move
these electrons from atom to
atom on command to do work 18 is
BOBCAT SERVICE TRAINING PROGRAM
Electron Theory
Free Electrons
+ -
Battery
The ability to move electrons on command from one atom to the next
to produce electricity.
To have electron flow we MUST have a complete circuit or path for
the energy to flow through.
To have electron flow we MUST have Potential Difference [unequal
charges at each end of the circuit].
YOU CAN NOT CREATE OR DESTROY ELECTRICITY YOU ONLY
MOVE IT !!! 19
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Conductors, Insulators & Semi
ConductorsConductors
An electric current is produced when free electrons
move
from one atom to the next.
Materials that permit many electrons to move freely
are called conductors.
Copper, silver, aluminum, zinc, brass, and iron are
considered good conductors.
Copper is the most common material used for
conductors
and is relatively inexpensive.
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Conductors, Insulators & Semi
ConductorsConductors
negative positive
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Conductors, Insulators & Semi
Conductors Insulators
An Insulator is any material that
inhibits [stops] the flow of
electrons [Electricity].
5 or More
Electrons An insulator is any material with 5
or more Electrons in their outer
valance.
Because atoms with 5 or more
electrons in their outer valance
are held [bound] tightly to the
nucleus, they cannot be as easily
moved to another atom nor can
make room has easily for more
electrons.
Plastic and rubber are the more
common insulators seen in the
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Conductors, Insulators & Semi
Conductors Insulators
Materials that allow few free electrons are called
insulators.
Materials such as plastic, rubber, glass, mica, and
ceramic are good insulators.
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Conductors, Insulators & Semi
Conductors Insulators
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Conductors, Insulators & Semi
Conductors
Semiconductors
Any material with exactly 4
electrons in their outer valance
are called Semiconductors.
Semiconductors are neither
good conductors nor good
insulators.
Used to build transistors and
diodes in electronic circuits.
HOW DO Solid State [no moving parts]
Semi Conductors Work ?
Germanium and silicon are two
materials used in the making of
these components.
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Conductors, Insulators & Semi
Semiconductor materials, suchConductors
as silicon, can be
Semiconductors
used to
manufacture devices that have characteristics of
both
conductors and insulators.
Many semiconductor devices will act like a
conductor when an external force is applied in one
direction.
When the external force is applied in the opposite
direction, the semiconductor device will act like an
insulator.
This principle is the basis for transistors, diodes,
and other solid-state electronic device.
Transistor Diode
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Study
Review
Basic
REVIEW - 1: Principles
2) free electrons;
3) many;
4) a, c, e, g;
5) many, few.
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Electric
Neutral State
Charges
Of An
Atom
Outer Band
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Electric
Coulombs
Charges
Law
During the 18th century a French scientist, Charles
A.
Coulomb, studied fields of force that surround
charged
bodies.
Coulomb discovered that charged bodies attract or
repel each other with a force that is directly
proportional to the product of the charges, and
inversely proportional to the square of the distance
between them.
Today we call this Coulomb's Law of Charges.
Simply put, the force of attraction or repulsion
depends on the strength of the charged bodies, and
the distance between them.
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Current
1 kiloampere 1 kA 1000 A
1 milliampere 1 mA 1/1000 A
1 microampere 1 mA 1/1,000,000
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Curren
Direction Of Current
t
Flow
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Voltag
Definition Of
e
Voltage
Electrons are negative and are attracted by positive
charges.
They will always be attracted from a source having
an excess
of electrons, thus having a negative charge, to a
source
having a deficiency of electrons which has a positive
charge.
The force required to make electricity flow through a
conductor is called a difference in potential,
electromotive force (emf), or more simply referred to
as voltage.
Voltage is designated by the letter E, or the letter
V.
The unit of measurement for voltage is volts which is
designated by the letter V.
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Voltag
Voltage
e
An electrical voltage can be generated in Sources
various
ways.
A battery uses an electrochemical process. A cars
alternator and a power plant generator utilizes a
magnetic induction process.
All voltage sources share the characteristic of an
excess of electrons at one terminal and a shortage
at the other terminal.
This results in a difference of potential between the
two terminals.
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Voltag
Voltage Circuit Symbol & e
Measurement
The terminals of a battery are indicated symbolically on
electrical drawing by two lines. The longer line indicate
positive terminal. The shorter line indicates the negativ
terminal.
Prefix Symbol
Decimal
1 kilovolt 1 kV 1000
V
1 millivolt 1 mV
1/1000 V 44
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Resistanc
Resistance Circuit Symbol &
e
Measurement
A third factor that plays a role in an electrical circuit is
resistance.
All material impedes the flow of electrical current to
some extent.
The amount of resistance depends upon composition,
length, cross-section and temperature of the resistive
material.
As a rule of thumb, resistance of a conductor
increases with an increase of length or a decrease of
cross-section.
Resistance is designated by the symbol R.
The unit of measurement for resistance is ohms ().
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Resistanc
Resistance Circuit Symbol &
e
Measurement
Resistance is usually indicated symbolically on an
electrical
drawing by one of two ways.
An unfilled rectangle is commonly used.
A zigzag line may also be used.
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Resistanc
Resistance Circuit Symbol &
e
Measurement
Resistance can be in the form of various components.
A resistor may be placed in the circuit, or the circuit mig
contain other devices that have resistance.
1 kilohm 1 k 1000
1 megohm 1 M 1,000,0
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Summar
Resistance, Current & Voltage Symbol y&
Measurement
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Summar
Resistance, Current & Voltage Symbol y&
Measurement
Voltage is the electrical force that moves electrons through
a conductor. Voltage is electrical pressure also know as
Electro Motive Force (EMF) that pushes electrons.
The greater the potential difference (the difference between
positive and negative), the greater the voltage force
potential.
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Summar
Resistance, Current & Voltage Symbol y&
Measurement
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Summar
Resistance, Current & Voltage Symbol y&
Measurement
CURRENT is the quantity or flow rate of electrons moving
past a point within one second. Current flow is also known
as amperage, or amps for short.
Higher voltage will produce higher current flow and lower
voltage will produce lower current flow.
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Summar
Resistance, Current & Voltage Symbol y&
Measurement
An AMMETER measures the quantity of current flow.
Ammeters are placed in series (inline) to count the
electrons passing through it.
Example: A water meter counts the gallons of water flowing
through it.
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Summar
Resistance, Current & Voltage Symbol y&
Measurement
RESISTANCE is a measure of the opposition to current
flow. It opposes voltage.
Higher resistance will decrease the flow of electrons, and
lower resistance will allow more electrons to flow.
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Summar
Resistance, Current & Voltage Symbol y&
Measurement
An OHMMETER measures the
resistance of an electrical
circuit or component. No
voltage can be applied while the
ohmmeter is connected or
damage to the meter will occur.
Also all parallel circuits must be
disconnected and keep fingers
off of probes.
Example: Water flows through a
garden hose and someone steps
on the hose. The greater the
pressure placed on the hose,
the greater the hose restriction
and the less water flows. 54
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Summar
Resistance, Current & Voltage Symbol y&
Measurement
Various factors can affect the resistance:
LENGTH of the conductor. The longer the
conductor, the higher the resistance.
DIAMETER of the conductor. The narrower the
conductor, the higher the resistance.
TEMERATURE of the material. Depending on the
material, most will increase resistance as
temperature increases.
PHYSICAL CONDITION (damage) to the material.
Any damage will increase resistance.
TYPE of MATERIAL used. Various materials have a
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Study
Review
Basic
REVIEW - 2: Principles
1) electrons; 2)
negative;
3) positive; 4) repel,
attract;
5) voltage; 6) b;
7) a;
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Summar
Effect Of Resistance, Current
y &
Voltage
Two common effects of current flow are HEAT
GENERATION and ELECTROMAGNETISM
HEAT: When current flows, heat will be
generated. The higher the current flow the
greater the heat generated. An example would
be a light bulb. If enough current flows across
the filament, it will glow white hot and
illuminate (light).
ELECTROMAGNETISM: When current flows, a
small magnetic field is created. The higher the
current flow, the stronger the magnetic field.
An example: Electromagnetism principles are
used in alternators, ignition systems, and other
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Simple electrical
An Electric
Circuit
Circuit
A fundamental relationship exists between current,
voltage,
and resistance.
A simple electric circuit consists of a voltage source,
some type of load, and a conductor to allow electrons
to flow between the voltage source and the load.
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Simple Electrical
An Electric
Circuit
Circuit
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Basics
OHM :
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Ohms Law
Ohms Law George Simon
Ohm
The relationship between current, voltage and
resistance
was studied by the 19th century German
mathematician,
George Simon Ohm.
Ohm formulated a law which states that current
varies directly with voltage and inversely with
resistance.
From this law the following formula is derived:
I = E
R
or Current = Voltage
Resistance
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Basics
V = I.R 65
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Ohms Law
George Simon
Ohm
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Ohms Law is the basic formula used in allOhms Law
electrical
circuits. Definition Of Ohms Law
Electrical designers must decide how much voltage
is
needed for a given load, such as computers, clocks,
lamps and motors.
Decisions must be made concerning the relationship
of current, voltage and resistance.
ALL ELECTRICAL DESIGN AND ANALYSIS BEGINS WITH
OHMS LAW
There are three mathematical ways to express Ohms
Law.
Which of the formulas is used depends on what facts
are known before starting and what facts need to be
known.
I = E , E = I x R , R =
E
R 67
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Basics
I R
It is measured in ohms
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Ohms Law
Ohms
There is an easy way to remember which Law to
formula
use. Triangle
By arranging current, voltage and resistance in a
triangle, one can quickly determine the correct
formula.
To use the triangle, cover the value you want to
calculate.
The remaining letters make up the formula .
Ohm Triangle
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Ohms Law
Using The Triangle
Ohms Law can only give the correct answer when the co
values are used.
Remember the following three rules:
Current is always expressed in Amperes or Amps
Voltage is always expressed in Volts
Resistance is always expressed in Ohms
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Ohms Law
Examples Of Solving Ohms
Law
I = E I = 10 volts I = 5 Amps
R 5 71
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Ohms Law
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Ohms Law
Examples Of Solving Ohms
Law
I = E I = 10 volts I = 5 Amps
R 5 73
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Ohms Law
Examples Of Solving Ohms
Using the same circuit, assume the ammeter
Law reads
200 mA
and the resistance is known to be 10 .
To solve for voltage, cover the E in the triangle
and use the resulting equation.
E=IxR E = 0.2 x 10 E = 2
volts
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D C Series
Resistance
A series circuit is formed when InCircuit
any number A of
Series
resistors are Circuit
connected end-to-end so that there is only one path
for
current to flow.
The resistors can be actual resistors or other devices
that have resistance.
The illustration shows four resistors connected end-
to-end.
There is one path of current flow from the negative
terminal of the battery through R4, R3, R2, R1
returning to the positive terminal.
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Ohms Law
R = R1 + R2 + R3 + ..
R1 R2 R3
A B
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D C Series
Formula ForCircuit
Series
Resistance
RT = R 1 + R 2 + R 3 + R 4
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D C Series
Example ForCircuit
Series
Resistance
Given a series circuit where R1 is 11 k , R2 is 2 k , R3
is 2 k , R4 is 100 , and R5 is 1 k , what is the total
resistance ?
R T = R1 + R 2 + R 3 + R 4 + R 5
Or --- RT = 16,100
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D C Series
Current In Circuit
A Series
Circuit
I = E ,
R
I = 10
volts
5
I = 5 Amps
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D C Series
Kirchhoffs
Circuit
Law
RT = R 1 + R 2 + R 3 + R 4 + R5
V = I x R , V = 2 x 1.5 = 3 volts
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D C Series
Kirchhoffs
Circuit
Law
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D C Series
Voltage Division - Series
Circuit
Circuit
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Study
Review
Basic
REVIEW - 3: Principles
1. The basic Ohm's Law formula is ____________ .
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Study
Review
Basic
REVIEW - 3: Principles
7. In the following circuit voltage dropped across
R1 is
____________ volts, and R2 is ____________ volts.
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Answers You Were Looking For
Study
REVIEW - 3: Review
1) I = E 2) amps,
volts, ohms;
R
3) 0.5 amps; 4) 45 ;
5) 2 amps; 6) 6 volts, 6
volts;
7) 20 volts, 80 volts;
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D C Parallel
Resistance InCircuit
A Parallel
Circuit
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D C Parallel
Resistance InCircuit
A Parallel
Circuit
Formula - 1
Unequal value resistors
Formula - 1
Unequal value resistors
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D C Parallel
The second formula is used Resistance
when thereInare
A Parallel
Circuit
only two
resistors. Circuit
In the following illustration there are two resistors,
each of
different value.
The total resistance is: RT = R1 x R2 = 5 x 10 =
3.33
R1 + R2 5 + 10
Formula - 2
Unequal value
resistors
RT = R1 x R2
R1 + R 2
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D C Parallel
Voltage In Circuit
A Parallel
Circuit
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D C Parallel
Current In Circuit
A Parallel
Circuit
IT = 0.9 Amps
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Study
Review
Basic
REVIEW - 4: Principles
1. The total resistance of a parallel circuit that has
four
20 resistors is ____________ .
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Study
Review
Basic
REVIEW - 4: Principles
3. Rt for the following circuit is ____________ .
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Study
Review
Basic
REVIEW - 4: Principles
4. Voltage available at R2 in the following circuit is
____________ volts.
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Answers You Were Looking For
Study
REVIEW - 4: Review
1) 5 ; 2) 5.45 ;
3) 3.33 ; 4) 12 volts;
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D C Series - Parallel
CircuitSimplifyin
g
Series-parallel circuits are also known as compound
circuits.
At least three resistors are required to form a series-
parallel
circuit.
The formulas required for solving current, voltage and
resistance problems have already been defined.
To solve a series-parallel circuit, reduce the compound
circuits to equivalent simple circuits. In the above
illustration R1 and R2 are parallel with each other. R3 is
in series with the parallel circuit of R 1 and R2 .
The following illustrations show two ways a series-
parallel
combination could be found.
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D C Series - Parallel
CircuitSimplifyin
g
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D C Series - Parallel
CircuitSimplifyin
g
R = Value of any one resisto
Number of resistors
R = 10 = 5
2
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D C Series - Parallel
CircuitSimplifyin
Second, redraw the circuit showing the equivalentg
values.
The result is a simple series circuit which uses already
learned equations and methods of problem solving as
shown below.
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D C Series - Parallel
CircuitSimplifyin
g
In the following illustration R1 and R2 are in series
with each other.
R3 is in parallel with the series circuit of R 1 and R2 .
First use the formula to determine total resistance of
a series circuit. To find the total resistance of
R1 and R2 following formula is used:
R = R1 + R2 ; R = 10 + 10 = 20
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D C Series - Parallel
CircuitSimplifyin
Second, redraw the circuit showing the equivalentg
values.
The result is a simple parallel circuit which uses
already learned equations and methods of problem
solving as shown below.
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Study
Review
Basic
REVIEW - 5: Principles
1. Calculate equivalent resistance for R1 and R2 and
total resistance for the entire circuit.
1) 12 , 22 ; 2) 40 ,
13.33 ;
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Powe
r
Work
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Powe
Electricr
Power
In an electrical circuit, voltage applied to a
conductor will
cause electrons to flow.
Voltage is the force and electron flow is the
motion. The rate at which work is done is called
power and is represented by the symbol P.
Power is measured in watts and is represented by
the symbol W.
The watt is defined as the rate work is done in a
circuit when 1 amp flows with 1 volt applied.
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Powe
Electricr
Power
Power consumed in a resistor depends on the
amount of
current that passes through the resistor for a given
voltage.
This is expressed as voltage times current.
Power consumed in a resistor depends on the
amount of
current that passes through the resistor for a given
voltage.
This is expressed as voltage times current.
P = E x I ; OR P = E I
Power can also be calculated by substituting other
components of Ohms Law.
P = I2 x R , and P = E2
R
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Powe
Electricr
Power
POWER (P) : Power is defined as the rate of doing w
W I2 R T
P= = Or I2 R
t t
1 KWH = 3.6 X 10 6
J.
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Powe
Solving A Powerr
Problem
In the following illustration power can be calculated
using any of the power formulas.
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Powe
Power Rating Of r
Equipment
Electrical equipment is rated in watts.
This rating is an indication of the rate at which
electrical equipment converts electrical energy into
other forms of energy, such as heat or light.
A common household lamp may be rated for 120
volts and 100 watts.
Using Ohms Law, the rated value of resistance of
the lamp can be calculated.
P = E2 ie. this can be transposed to : R = E2
R P
OR: R = (120 volts)2 = 144
100 watts
Using the basic Ohms Law formula, the amount of
current flow for the 120 volt, 100 watt lamp can be
calculated.
I = E , OR: 120 volts , OR: I = 0.833 Amps
R 144 120
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Powe
Power Rating Of r
Equipment
Let us solve another example to calculate power :
A lamp has rated for 120 volts and 75 watts has a
resistance of 192 W and a current of .625 amps
would flow if the lamp had the rated voltage applied
to it.
P = E2 ie. this can be transposed to : R = E2
R P
OR: R = (120 volts)2 = 192
75 watts
Using the basic Ohms Law formula, the amount of
current flow for the 120 volt, 75 watt lamp can be
calculated.
I = E , OR: 120 volts , OR: I = 0.625 Amps
R 192
It can be seen that the 100 watt lamp converts
energy faster than the 75 watt lamp. The 100 watt
lamp will give off more light and heat. 121
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Powe
r
Heat
HEAT PRODUCED BY AN ELECTRIC CURRENT:
H = I 2. R . t
t = time
I = current flowing through the circuit
H= heat produced
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Powe
r
Heat
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Magnetis
Type Of
m
Magnets
The principles of magnetism are an integral part of
electricity.
Electromagnets are used in some direct current
circuits.
Alternating current cannot be understood without
first understanding magnetism.
The three most common forms of magnets are the
horseshoe, bar and compass needle.
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Magnetis
Magnetic Lines
m Of
Flux
Every magnet has two poles, one north pole and one
south
pole.
This is the point at which maximum attraction
occurs.
Invisible magnetic lines of flux leave the north pole
and enter the south pole.
While the lines of flux are invisible, the effects of
magnetic fields can be made visible.
When a sheet of paper is placed on a magnet and
iron filings loosely scattered over it, the filings will
arrange themselves along the invisible lines of flux.
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Magnetis
Characteristics m
Of
Magnets
All magnets have two characteristics.
They attract and hold iron.
If free to move, like the compass needle, the
magnet will
assume roughly a north-south position.
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Magnetis
Characteristics m
Of
Magnets
By drawing lines the way the iron filings have
arranged themselves, the following picture is
obtained.
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Magnetis
Interaction Between Two
m
Magnets
Two like poles brought together cause the magnets
to repel each other.
129
BOBCAT SERVICE TRAINING PROGRAM
Electromagnetis
m
Basic
Principles
130
BOBCAT SERVICE TRAINING PROGRAM
Electromagnetis
m
Basic
Principles
131
BOBCAT SERVICE TRAINING PROGRAM
Electromagnetis
m
Basic
Principles
ELECTROMAGNETISM: It is the magnetisim that is
produced by the effect of electricity. The direction
of magnetic field produced in such cases can be
found by using any one of the following rules
132
BOBCAT SERVICE TRAINING PROGRAM
Electromagnetis
m
Basic
Principles
RIGHT HAND THUMB RULE: To find the direction of
magnetic lines of force, hold the current carrying
conductor in the right hand in such a way that the
thumb points in the direction of flow of current,
the fingers will then give the direction of magnetic
lines of force
133
BOBCAT SERVICE TRAINING PROGRAM
Electromagnetis
m
Basic
MAGNETIC FIELD DUE TO A CIRCULAR CURRENT Principles
CARRYING CONDUCTOR: The magnetic lines of
force near the surface of a conductor are
circular. At the centre, the lines of force are
straight and are perpendicular to the plane of
the conductor
F = 0. I1 . I2
2r
where 0 = 4 x 10-7 N / A2
Direction of
Induced current
136
BOBCAT SERVICE TRAINING PROGRAM
Electromagnetis
Left Hand Rule
mFor
Conductors
137
BOBCAT SERVICE TRAINING PROGRAM
Electromagnetis
Left Hand Rule
mFor
Conductors
The left-hand rule for conductors demonstrates
this relationship.
If a current-carrying conductor is grasped with the
left hand with the thumb pointing in the direction of
electron flow, the fingers will point in the direction of
the magnetic lines of flux.
138
BOBCAT SERVICE TRAINING PROGRAM
Electromagnetis
m
Basic
Left-hand rule for coils: Principles
140
BOBCAT SERVICE TRAINING PROGRAM
Electromagnetis
m
Basic
Principles
Electromagnets:
An electromagnet is composed of a coil
of wire wound around a core.
The core is usually a soft iron which
conducts magnetic lines of force with
relative ease.
When current is passed through the
coil, the core becomes magnetized.
The ability to control the strength and
direction of the magnetic force makes
electromagnets useful.
141
BOBCAT SERVICE TRAINING PROGRAM
Electromagnetis
m
Basic
Electromagnets: Principles
1) Power; 2) P = E x I;
145
BOBCAT SERVICE TRAINING PROGRAM
Electromagnetis
m
Relation Between Magnetism & Electricity
- generators
- coils or solenoids
146
BOBCAT SERVICE TRAINING PROGRAM
Electromagnetis
m
Relation Between Magnetism & Electricity
N S N S N S N S N S N S
Magnetism results
N S N S N S N S N S N S
when two atoms
are aligned in a
certain way.
147
BOBCAT SERVICE TRAINING PROGRAM
Electromagnetis
m
Relation Between Magnetism & Electricity
In this iron bar, atoms are
aligned at random
therefore, this bar is not
N N S N S
S N
S S
magnetized.
S
S
S N
S N N
N S N N
S
N
N S
148
BOBCAT SERVICE TRAINING PROGRAM
Electromagnetis
m
Relation Between Magnetism & Electricity
N S
149
BOBCAT SERVICE TRAINING PROGRAM
Electromagnetis
m
Relation Between Magnetism & Electricity
150
BOBCAT SERVICE TRAINING PROGRAM
Electromagnetis
m
Relation Between Magnetism & Electricity
N S
N S
S
152
BOBCAT SERVICE TRAINING PROGRAM
Electromagnetis
m
Relation Between Magnetism & Electricity
N S
This experiments
shows that
magnetism produces
electricity
154
BOBCAT SERVICE TRAINING PROGRAM
Electromagnetis
m
Relation Between Magnetism & Electricity
The system of a coil with a metal core (electromagnet)
is based on the fact that a flow of electrons produces a
magnetic field. This principle, together with the fact that a
conductor moving next to a magnetic field (or vice-versa)
produces a flow of electrons, is used in the manufacture of
many electrical components such as:
relays
solenoids
transformers
generators
motors
155
BOBCAT SERVICE TRAINING PROGRAM
Electromagnetis
m
Relation Between Magnetism & Electricity
156
BOBCAT SERVICE TRAINING PROGRAM
Electromagnetis
m
Relation Between Magnetism & Electricity
157
BOBCAT SERVICE TRAINING PROGRAM
Electromagnetis
m
N - Relation Between
Magnetism & Electricity
To produce a stronger
magnetic field, the
conductor can be
wound into a coil.
Thus, our imaginary
magnets become
aligned in such a way
+ that all the north poles
point upward inside
N N the coil and downward
S outside the coil.
158
BOBCAT SERVICE TRAINING PROGRAM
Electromagnetis
m
The previous figure
N - showed us the problem
of having the north and
south poles in the ends
of the coil joined
together, thus reducing
the magnetic field...
By placing a metal bar
in the center of the coil,
the problem is solved
because a magnetic
+ field travels much more
easily through metal
than through air.
S 159
BOBCAT SERVICE TRAINING PROGRAM
Electromagnetis
Current Carrying
m
Coil
A coil of wire carrying a current acts like a magnet.
Individual loops of wire act as small magnets. The
individual fields add together to form one magnet.
The strength of the field can be increased by adding
more turns to the coil.
The strength can also be increased by increasing the
current.
160
BOBCAT SERVICE TRAINING PROGRAM
Electromagnetis
Left Hand Rule
m For
Coils
A left-hand rule exists for coils to determine the
direction of the magnetic field.
The fingers of the left hand are wrapped around the
coil in the direction of electron flow.
The thumb points to the north pole of the coil.
161
BOBCAT SERVICE TRAINING PROGRAM
Electromagnetis
m
Basics
PRINCIPLES OF ELECTRICAL MOTOR (D.C. MOTOR):
Electric motor is based on the principle of
magnetic effect of current I.e., current carrying
conductor placed in a magnetic field experiences a
mechanical force and can move
162
BOBCAT SERVICE TRAINING PROGRAM
Electromagnetis
m
Basics
164
BOBCAT SERVICE TRAINING PROGRAM
Electromagnetis
Electromagnet
m
s
An electromagnet is composed of a coil of wire
wound
around a core. The core is usually a soft iron which
conducts magnetic lines of force with relative ease.
When current is passed through the coil, the core
becomes magnetized.
The ability to control the strength and direction of
the magnetic force makes electromagnets useful. As
with permanent magnets, opposite poles attract.
An electromagnet can be made to control the
strength of its field which controls the strength of
the magnetic poles.
A large variety of electrical devices such as motors,
circuit breakers, contactors, relays and motor
starters use electromagnetic principles.
165
BOBCAT SERVICE TRAINING PROGRAM
Electromagnetis
m
Basics
CYCLOTRON: It is a machine used to accelerate the
charged particles in a magnetic field
N S
+
-
168
BOBCAT SERVICE TRAINING PROGRAM
Electromagnetis
m
Basics
If we measure the voltage
N (electromotive force) instantly in
the wires of the coil, we would
0 + see that the voltage is highest in
this position because the coil is
S
- moving past the strongest part
V of the magnetic field.
In a curve showing voltage vs..
1 time, we could mark this as
V Point 1.
T
Generator
169
BOBCAT SERVICE TRAINING PROGRAM
Electromagnetis
m
Basics
An instant later, the
N electromotive force decreases
because the magnetic field is
0 + weaker as the coil moves
S away from the center.
-
V This is Point 2 in the voltage
vs. time curve.
V 1
2
T
Generator
170
BOBCAT SERVICE TRAINING PROGRAM
Electromagnetis
m
Basics
N
As it keeps turning, the
V 0 + electromotive force keeps
S decreasing...
-
Point 3.
V 1
2
T
Generator
171
BOBCAT SERVICE TRAINING PROGRAM
Electromagnetis
m
Basics
N
Until it reaches zero,
V 0 + because the magnetic field
S has no effect on the coil.
-
Point 4.
V 1
2
T
Generator
172
BOBCAT SERVICE TRAINING PROGRAM
Electromagnetis
m
Basics
N
5
Generator
173
BOBCAT SERVICE TRAINING PROGRAM
Electromagnetis
m
Basics
N
V 0 +
S
- The voltage keeps
increasing in the negative
V 1
2
direction...
Point 6
3
5
Generator
6
174
BOBCAT SERVICE TRAINING PROGRAM
Electromagnetis
m
Basics
N
V 0 +
S
Until it reaches its
- maximum negative value.
Point 7
V 1
2
5
Generator
6 7 175
BOBCAT SERVICE TRAINING PROGRAM
Electromagnetis
m
Basics
N If we continue measuring, we
obtain several voltage cycles. The
V 0 + shape of this wave is called a sine
wave and this type of current is
S
- called alternating current because
voltage and/or current alternate
from positive to negative.
V 1
2
T
5
Generator
6 7 176
BOBCAT SERVICE TRAINING PROGRAM
Electromagnetis
m
Basics
N
T
Generator
177
BOBCAT SERVICE TRAINING PROGRAM
Electromagnetis
m
A motor can be thought of as a generator Basics
working backwards. It is based on the principle
that a flow of electrons passing through a
conductor produces a magnetic field.
This magnetic field produced by the current is
placed inside another magnetic field in such a
way that the poles are always opposite each
other. In order to make the electromagnet
stronger, a metal core is used to direct the
lines of force (see electromagnet).
N
Motor
178
BOBCAT SERVICE TRAINING PROGRAM
BASICS OF ELECTRICALS
179
BOBCAT SERVICE TRAINING PROGRAM
Symbols In
Electricals
SYMBOLS USED IN CIRCUIT DIAGRAMS Basics
Cell
Battery of Cells
180
BOBCAT SERVICE TRAINING PROGRAM
Symbols In
Electricals
SYMBOLS USED IN CIRCUIT DIAGRAMS Basics
Switch
181
BOBCAT SERVICE TRAINING PROGRAM
Symbols In
Electricals
SYMBOLS USED IN CIRCUIT DIAGRAMS Basics
Reverse switch
182
BOBCAT SERVICE TRAINING PROGRAM
Symbols In
Electricals
SYMBOLS USED IN CIRCUIT DIAGRAMS Basics
Resistor
183
BOBCAT SERVICE TRAINING PROGRAM
Symbols In
Electricals
SYMBOLS USED IN CIRCUIT DIAGRAMS Basics
Wires Joined
184
BOBCAT SERVICE TRAINING PROGRAM
Symbols In
Electricals
SYMBOLS USED IN CIRCUIT DIAGRAMS Basics
Galvanometer
G
Ammeter
A
185
BOBCAT SERVICE TRAINING PROGRAM
Symbols In
Electricals
SYMBOLS USED IN CIRCUIT DIAGRAMS Basics
Voltmeter
V
87 a 87
85
Relay
86 30
186
BOBCAT SERVICE TRAINING PROGRAM
Symbols In
Electricals
SYMBOLS USED IN CIRCUIT DIAGRAMS Basics
187
BOBCAT SERVICE TRAINING PROGRAM
Symbols In
Electricals
SYMBOLS USED IN CIRCUIT DIAGRAMS Basics
Ground
188
BOBCAT SERVICE TRAINING PROGRAM
Symbols In
Electricals
SYMBOLS USED IN CIRCUIT DIAGRAMS Basics
+ -
Battery
189
BOBCAT SERVICE TRAINING PROGRAM
Symbols In
Electricals
SYMBOLS USED IN CIRCUIT DIAGRAMS Basics
Fuse
190
BOBCAT SERVICE TRAINING PROGRAM
Symbols In
Electricals
SYMBOLS USED IN CIRCUIT DIAGRAMS Basics
Switch
(single pole single throw)
191
BOBCAT SERVICE TRAINING PROGRAM
Symbols In
Electricals
SYMBOLS USED IN CIRCUIT DIAGRAMS Basics
Switch
(single pole double throw)
192
BOBCAT SERVICE TRAINING PROGRAM
Symbols In
Electricals
SYMBOLS USED IN CIRCUIT DIAGRAMS Basics
Diode
193
BOBCAT SERVICE TRAINING PROGRAM
Symbols In
Electricals
SYMBOLS USED IN CIRCUIT DIAGRAMS Basics
Light or Indicator
194
BOBCAT SERVICE TRAINING PROGRAM
Symbols In
Electricals
SYMBOLS USED IN CIRCUIT DIAGRAMS Basics
Electric Coil
195
BOBCAT SERVICE TRAINING PROGRAM
Symbols In
Electricals
SYMBOLS USED IN CIRCUIT DIAGRAMS Basics
86 85
87 30
Relay 87A
196
BOBCAT SERVICE TRAINING PROGRAM
Symbols In
Electricals
SYMBOLS USED IN CIRCUIT DIAGRAMS Basics
Horn
197
BOBCAT SERVICE TRAINING PROGRAM
Symbols In
Electricals
SYMBOLS USED IN CIRCUIT DIAGRAMS Basics
Buzzer
198
BOBCAT SERVICE TRAINING PROGRAM
Symbols In
Electricals
SYMBOLS USED IN CIRCUIT DIAGRAMS Basics
Resistor
199
BOBCAT SERVICE TRAINING PROGRAM
Symbols In
Electricals
SYMBOLS USED IN CIRCUIT DIAGRAMS Basics
Variable Resistor
(potentiometer)
(pot)
200
BOBCAT SERVICE TRAINING PROGRAM
Symbols In
Electricals
SYMBOLS USED IN CIRCUIT DIAGRAMS Basics
HR
Glow Plug
201
BOBCAT SERVICE TRAINING PROGRAM
Symbols In
Electricals
SYMBOLS USED IN CIRCUIT DIAGRAMS Basics
H
Hour Meter
202
BOBCAT SERVICE TRAINING PROGRAM
Symbols In
Electricals
SYMBOLS USED IN CIRCUIT DIAGRAMS Basics
GLOW PLUG
OFF
RUN
START
SO
B ST
Ignition Switch
I
203
BOBCAT SERVICE TRAINING PROGRAM
Symbols In
Electricals
SYMBOLS USED IN CIRCUIT DIAGRAMS Basics
Alternator
204
BOBCAT SERVICE TRAINING PROGRAM
Symbols In
Electricals
SYMBOLS USED IN CIRCUIT DIAGRAMS Basics
B M
Starter Motor
205
BOBCAT SERVICE TRAINING PROGRAM
Symbols In
Electricals
SYMBOLS USED IN CIRCUIT DIAGRAMS Basics
M
Blower Motor (fan)
206
BOBCAT SERVICE TRAINING PROGRAM
Symbols In
Electricals
SYMBOLS USED IN CIRCUIT DIAGRAMS Basics
Fluid Motor
(washer fluid pump)
207
BOBCAT SERVICE TRAINING PROGRAM
Symbols In
Electricals
SYMBOLS USED IN CIRCUIT DIAGRAMS Basics
V
M
Wiper Motor
208
BOBCAT SERVICE TRAINING PROGRAM
Symbols In
Electricals
SYMBOLS USED IN CIRCUIT DIAGRAMS Basics
Motor
209
BOBCAT SERVICE TRAINING PROGRAM
Symbols In
Electricals
SYMBOLS USED IN CIRCUIT DIAGRAMS Basics
Pressure Switch
210
BOBCAT SERVICE TRAINING PROGRAM
Symbols In
Electricals
SYMBOLS USED IN CIRCUIT DIAGRAMS Basics
B A
211
BOBCAT SERVICE TRAINING PROGRAM
Symbols In
Electricals
SYMBOLS USED IN CIRCUIT DIAGRAMS Basics
212
BOBCAT SERVICE TRAINING PROGRAM
Symbols In
Electricals
SYMBOLS USED IN CIRCUIT DIAGRAMS Basics
A
B
214
BOBCAT SERVICE TRAINING PROGRAM
Symbols In
Electricals
SYMBOLS USED IN CIRCUIT DIAGRAMS Basics
+ A
B
-
Oil Pressure Sensor
215
BOBCAT SERVICE TRAINING PROGRAM
Symbols In
Electricals
SYMBOLS USED IN CIRCUIT DIAGRAMS Basics
216
BOBCAT SERVICE TRAINING PROGRAM
Symbols In
Electricals
SYMBOLS USED IN CIRCUIT DIAGRAMS Basics
Temperature Sensor
217
BOBCAT SERVICE TRAINING PROGRAM
Symbols In
Electricals
SYMBOLS USED IN CIRCUIT DIAGRAMS Basics
Temperature Sensor
218
BOBCAT SERVICE TRAINING PROGRAM
Symbols In
Electricals
SYMBOLS USED IN CIRCUIT DIAGRAMS Basics
Magnetic Pickup
(engine speed)
219
BOBCAT SERVICE TRAINING PROGRAM
Symbols In
Electricals
SYMBOLS USED IN CIRCUIT DIAGRAMS Basics
Magnetic Pickup
(engine speed)
220
BOBCAT SERVICE TRAINING PROGRAM
Symbols In
Electricals
SYMBOLS USED IN CIRCUIT DIAGRAMS Basics
Timer Switch
(excavator only)
221
BOBCAT SERVICE TRAINING PROGRAM
Electrical
Components
Basics
A solenoid is basically
an electromagnet with
a moving metallic
core. When a voltage
is applied to the coil,
the metal core is
centered and act as a
piston.
This way, hydraulic or
pneumatic electrical
valves, pistons, etc.
are activated.
Solenoids
222
BOBCAT SERVICE TRAINING PROGRAM
Electrical
Components
Basics
They are a special case of
a solenoid with a
stationary electromagnet.
In the drawing, when the
coil is energized, the
electromagnet closes the
contact and allows the
flow of electrons towards
the light bulb.
This item is used to
transmit power (high
amperage) using low
amperage control current.
Relays
223
BOBCAT SERVICE TRAINING PROGRAM
Electrical
Components
Basics
Switches
224
BOBCAT SERVICE TRAINING PROGRAM
Electrical
Components
Basics
Colors indicate the value of the resistor
Fuses
226
BOBCAT SERVICE TRAINING PROGRAM
Electrical
Components
Basics
Diodes use the properties of certain materials to
allow the flow of current in one direction and
prevent the flow in the opposite direction.
This means that, in one direction the act as a
closed switch and in the other as an open switch.
Current cannot flow
Current can flow
NP NP
- + - +
Diodes
227
BOBCAT SERVICE TRAINING PROGRAM
Electrical
Circuitry
Basics
Chemical Reactions
+
+
+ +
228
BOBCAT SERVICE TRAINING PROGRAM
Electrical
Circuitry
Basics
s
c t ron
e le v e t o
g h g a ti by
h o u n e , Current
Alt from toms has
flow tive
a
it flow
i th at
pos entio ned n
n v e fi f rom
co d
ows
e n fl
be ent to
r
cur tive +
i +
pos tive.. +
a +
neg
In this case, electrons flow through the
conducting wire, through the light bulb (making
it light up) and go back into the battery.
Note that the circuit must be closed for electrons
to flow. Circuit
229
BOBCAT SERVICE TRAINING PROGRAM
Electrical
Circuitry
Basics
structure (chassis)
+
+
+ +
+
+
+ +
Circuit
231
BOBCAT SERVICE TRAINING PROGRAM
Electrical
Circuitry
Basics
+
+
+ +
Circuit
232
BOBCAT SERVICE TRAINING PROGRAM
BASICS OF ELECTRICALS
Introduction to AC
AC Generators
Frequency
Voltage and Current
Inductance
Capacitance
Inductive and Capacitive Reactance
Series R-L-C Circuit
233
BOBCAT SERVICE TRAINING PROGRAM
BASICS OF ELECTRICALS
234
BOBCAT SERVICE TRAINING PROGRAM
Introduction to
AC
Basic
Principles
The supply of current for electrical devices
may come from a direct current source (DC),
or an alternating current source (AC).
In direct current electricity, electrons flow
continuously in one direction from the source
of power through a conductor to a load and
back to the source of power.
The voltage in direct current remains
constant. DC power sources include batteries
and DC generators.
In alternating current an AC generator is used
to make electrons flow first in one direction
then in another.
235
BOBCAT SERVICE TRAINING PROGRAM
Introduction to
AC
Basic
Another name for an AC generator is an
Principles
alternator.
The AC generator reverses terminal polarity
many times a second.
Electrons will flow through a conductor from
the negative terminal to the positive terminal,
first in one direction then another.
236
BOBCAT SERVICE TRAINING PROGRAM
Introduction to
AC
Basic
AC sine wave: Principles
Alternating voltage and current vary
continuously.
The graphic representation for AC is
a sine wave.
A sine wave can represent current or
voltage.
There are two axes.
The vertical axis represents the
direction and magnitude of current or
voltage.
The horizontal axis represents time.
237
BOBCAT SERVICE TRAINING PROGRAM
Introduction to
AC
Basic
Principles
238
BOBCAT SERVICE TRAINING PROGRAM
Introduction to
AC
Basic
When the waveform is above the timePrinciples
axis,
current is flowing in one direction.
This is referred to as the POSITIVE DIRECTION.
When the waveform is below the time axis,
current is flowing in the opposite direction. This
is referred to as the NEGATIVE DIRECTION.
A sine wave moves through a complete rotation
of 360 degrees, which is referred to as one
cycle.
Alternating current goes through many of these
cycles each second.
The unit of measurement of cycles per second is
HERTZ In the United States alternating current is
usually generated at 60 hertz. 239
BOBCAT SERVICE TRAINING PROGRAM
Introduction to
AC
Basic
Single-phase and three-phase Principles
AC power:
Alternating current is divided into SINGLE-
PHASE and THREEPHASE types.
Single-phase power is used for small electrical
demands such as found in the home.
Three-phase power is used where large blocks
of power are required, such as found in
commercial applications and industrial plants.
Single-phase power is shown in the previous
slide. Three-phase power, as shown in the next
slide, is a continuous series of three
overlapping AC cycles.
Each wave represents a phase, and is offset by
120 electrical degrees. 240
BOBCAT SERVICE TRAINING PROGRAM
Introduction to
AC
Basic
Principles
241
BOBCAT SERVICE TRAINING PROGRAM
Basic generator: Introduction to AC
A basic generator consists of aGenerator Basic
magnetic
Principles
field, an armature, slip rings, brushes and a
resistive load.
The magnetic field is usually an
electromagnet.
An armature is any number of conductive
wires wound in loops which rotates through
the magnetic field.
For simplicity, one loop is shown in the next
slide.
When a conductor is moved through a
magnetic field, a voltage is induced in the
conductor. 242
BOBCAT SERVICE TRAINING PROGRAM
Introduction to AC
GeneratorBasic
Basic generator: Principles
As the armature rotates through the
magnetic field, a voltage is generated in
the armature which causes current to
flow.
Slip rings are attached to the armature
and rotate with it.
Carbon brushes ride against the slip
rings to conduct current from the
armature to a resistive load.
243
BOBCAT SERVICE TRAINING PROGRAM
Introduction to AC
GeneratorBasic
Principles
244
BOBCAT SERVICE TRAINING PROGRAM
Introduction to AC
Generator
Basic
An armature rotates through the magnetic field.
Operation
At an initial position of zero degrees, the armature
conductors are moving parallel to the magnetic
field and not cutting through any magnetic lines of
flux.
No voltage is induced.
245
BOBCAT SERVICE TRAINING PROGRAM
Introduction to AC
Generator
Basic
Operation
Generator operation from zero to 90 degrees
The armature rotates from zero to 90 degrees.
The conductors cut through more and more lines of
flux, building up to a maximum induced voltage in
the positive direction.
246
BOBCAT SERVICE TRAINING PROGRAM
Introduction to AC
Generator
Basic
Operation
Generator operation from 90 to 180 degrees
The armature continues to rotate from 90 to 180
degrees, cutting less lines of flux.
The induced voltage decreases from a maximum
positive value to zero.
247
BOBCAT SERVICE TRAINING PROGRAM
Introduction to AC
Generator
Basic
Generator operation from 180 to 270 degrees
Operation
The armature continues to rotate from 180 degrees
to 270 degrees. The conductors cut more and more
lines of flux, but in the opposite direction. Voltage
is induced in the negative direction building up to a
maximum at 270 degrees
248
BOBCAT SERVICE TRAINING PROGRAM
Introduction to AC
Generator
Basic
Generator operation from 270 to 360 degrees
Operation
The armature continues to rotate from 270 to 360
degrees. Induced voltage decreases from a
maximum negative value to zero. This completes
one cycle. The armature will continue to rotate at a
constant speed. The cycle will continuously repeat
as long as the armature rotates.
249
BOBCAT SERVICE TRAINING PROGRAM
Introduction to AC
Frequency: GeneratorBasic
Principles
The number of cycles per second made by voltage
induced in the armature is the frequency of the
generator.
If the armature rotates at a speed of 60
revolutions per second, the generated voltage will
be 60 cycles per second.
The accepted term for cycles per second is hertz.
The standard frequency in the United States is 60
hertz. The following slide shows 15 cycles in 1/4
second which is equivalent to 60 cycles in one
second.
250
BOBCAT SERVICE TRAINING PROGRAM
Introduction to AC
GeneratorBasic
Frequency: Principles
251
BOBCAT SERVICE TRAINING PROGRAM
Introduction to AC
GeneratorBasic
Four-pole AC generator: Principles
253
BOBCAT SERVICE TRAINING PROGRAM
Introduction to AC
Generator
Voltage &
Peak value: Current
The sine wave illustrates how voltage and
current in an AC circuit rises and falls with time.
The peak value of a sine wave occurs twice each
cycle, once at the POSITIVE MAXIMUM VALUE
and once at the NEGATIVE MAXIMUM VALUE.
254
BOBCAT SERVICE TRAINING PROGRAM
Introduction to AC
Generator
Voltage &
Peak-to-peak value: Current
The value of the voltage or current between
the peak positive and peak negative values is
called the peak-to-peak value.
255
BOBCAT SERVICE TRAINING PROGRAM
Introduction to AC
Generator
Voltage &
Instantaneous value: Current
The instantaneous value is the value at any
one particular time.
It can be in the range of anywhere from zero
to the
peak value.
256
BOBCAT SERVICE TRAINING PROGRAM
Introduction to AC
Calculating instantaneous voltage: Generator
Voltage &
The voltage waveform produced as the armature
Current
rotates
through 360 degrees rotation is called a SINE WAVE
because instantaneous voltage is related to the
trigonometric function called sine (sin = sine of
the angle).
The sine curve represents a graph of the following
equation:
e = Epeak x sin
Instantaneous voltage is equal to the peak voltage
times the sine of the angle of the generator
armature.
The sine value is obtained from trigonometric
tables.
257
The following table reflects a few angles and their
BOBCAT SERVICE TRAINING PROGRAM
Introduction to AC
Generator
Voltage &
Current
258
BOBCAT SERVICE TRAINING PROGRAM
Introduction to AC
Generator
Voltage &
Current
The following example illustrates instantaneous
values at 90, 150, and 240 degrees.
The peak voltage is equal to 100 volts.
By substituting the sine at the instantaneous angle
value, the instantaneous voltage can be calculated.
Any instantaneous
value can be
calculated
For example: 240
e = 100 x -0. 866
e = - 86.6volts
259
BOBCAT SERVICE TRAINING PROGRAM
Introduction to AC
Generator
Voltage &
Effective value of an AC sine wave: Current
Alternating voltage and current are constantly
changing values.
A method of translating the varying values into
an
equivalent constant value is needed.
The effective value of voltage and current is the
common method of expressing the value of AC.
This is also known as the RMS (ROOT-
MEANSQUARE)
value.
If the voltage in the average home is said to be
120 volts, this is the RMS value.
The effective value figures out to be 0.707
times the peak value. 260
BOBCAT SERVICE TRAINING PROGRAM
Introduction to AC
Generator
Voltage &
Current
261
BOBCAT SERVICE TRAINING PROGRAM
Introduction to AC
Generator
The effective value of AC is defined in terms
Voltage & of
Current to
an equivalent heating effect when compared
DC.
One RMS ampere of current flowing through a
resistance will produce heat at the same rate as
a DC ampere.
For purpose of circuit design, the peak value
may also be needed.
For example, insulation must be designed to
withstand
the peak value, not just the effective value.
It may be that only the effective value is known.
To calculate the peak value, multiply the
effective value by 1.41.
For example, if the effective value is 100 volts,
262
BOBCAT SERVICE TRAINING PROGRAM
Study
Review
Basic
REVIEW - 7: Principles
1. The graphic representation of AC voltage or current
values over a period of time is a ________ ________ .
264
BOBCAT SERVICE TRAINING PROGRAM
Introduction to AC -
InductanceBasic
Inductance:
Principles
The circuits studied to this point have been
resistive. Resistance and voltage are not the
only circuit properties that effect current flow,
however, Inductance is the property of an
electric circuit that opposes any change in
electric current.
Resistance opposes current flow, inductance
opposes change in current flow.
Inductance is designated by the letter L. The
unit of measurement for inductance is the
henry (h).
265
BOBCAT SERVICE TRAINING PROGRAM
Introduction to AC -
InductanceBasic
Current flow and field strength:
Principles
Current flow produces a magnetic field in a
conductor. The amount of current determines
the strength of the magnetic field.
As current flow increases, field strength
increases, and
as current flow decrease, field strength
decreases.
266
BOBCAT SERVICE TRAINING PROGRAM
Introduction to AC -
InductanceBasic
Any change in current causes a corresponding
Principles
change in the magnetic field surrounding the
conductor. Current is constant in DC, except
when the circuit is turned on and off, or when
there is a load change. Current is constantly
changing in AC, so inductance is a continual
factor.
A change in the magnetic field surrounding the
conductor induces a voltage in the conductor.
This self-induced voltage opposes the change
in current.
This is known as counter emf.
This opposition causes a delay in the time it
takes current to attain its new steady value.
267
BOBCAT SERVICE TRAINING PROGRAM
Introduction to AC -
InductanceBasic
If current increases, inductance tries to hold it
Principles
down.
If current decreases, inductance tries to hold it
up. Inductance is somewhat like mechanical
inertia, which must be overcome to get a
mechanical object moving, or to stop a
mechanical object from moving.
A vehicle, for example, takes a few moments to
accelerate to a desired speed, or decelerate to a
stop.
268
BOBCAT SERVICE TRAINING PROGRAM
Introduction to AC -
InductanceBasic
Inductors: Principles
Inductance is usually indicated symbolically on
an electrical drawing by one of two ways.
A curled line or a filled rectangle can be used.
Inductors are coils of wire.
They may be wrapped around a core.
The inductance of a coil is determined by the
number of turns in the coil, the spacing
between the turns, the coil diameter, the core
material, the number of layers of windings, the
type of winding, and the shape of the coil.
Examples of inductors are transformers,
chokes, and motors.
269
BOBCAT SERVICE TRAINING PROGRAM
Introduction to AC -
InductanceBasic
Simple inductive circuit: Principles
In a resistive circuit, current change is
considered instantaneous.
If an inductor is used, the current does not
change as quickly.
In the following circuit, initially the switch is
open and there is no current flow.
When the switch is closed, current will rise
rapidly at first, then more slowly as the
maximum value is approached.
For the purpose of
explanation, a DC
circuit is used.
270
BOBCAT SERVICE TRAINING PROGRAM
Introduction to AC -
Inductive time constant: InductanceBasic
The time required for the current to rise to Principles
its
maximum value is determined by the ratio of
inductance, in henrys, to resistance, in ohms.
This ratio is called the time constant of the inductive
circuit.
A time constant is the time, in seconds, required for
the circuit current to rise to 63.2% of its maximum
value.
When the switch is closed in the previous circuit,
current will begin to flow.
During the first time constant current rises to 63.2%
of its maximum value.
During the second time constant, current rises to
63.2% of the remaining 36.8%, or a total of 86.4%.
It takes about five time constants for current to reach
its maximum value. 271
BOBCAT SERVICE TRAINING PROGRAM
Introduction to AC -
InductanceBasic
Principles
273
BOBCAT SERVICE TRAINING PROGRAM
Introduction to AC -
InductanceBasic
Principles
Calculating the time constant of an inductive
circuit:
The time constant is designated by the symbol .
To determine the time constant of an inductive
circuit use one of the following formulas:
(in seconds) = L (in henrys)
R (in Ohms)
L (in millihenrys)
(in milliseconds) =
R (in Ohms)
L (in microhenrys)
(in microseconds) =
R (in Ohms)
274
BOBCAT SERVICE TRAINING PROGRAM
Introduction to AC -
InductanceBasic
Principles
In the following illustration, L1 is equal to 15
millihenrys and R1 is equal to 5 . When the switch
is closed, it will take 3 milliseconds for current to
rise from zero to 63.2% of its maximum value.
= 15 mh
=3 milliseconds
5
275
BOBCAT SERVICE TRAINING PROGRAM
Introduction to AC -
Formula for series inductors: InductanceBasic
The same rules for calculating total resistance
Operationcan
be
applied.
In the following circuit, an AC generator is used to
supply electrical power to four inductors.
There will always be some amount of resistance
and inductance in any circuit.
The electrical wire used in the circuit and the
inductors both have some resistance and
inductance.
Total inductance is calculated using the following
formula:
276
BOBCAT SERVICE TRAINING PROGRAM
Introduction to AC -
InductanceBasic
Operation
277
BOBCAT SERVICE TRAINING PROGRAM
Introduction to AC -
InductanceBasic
Formula for parallel inductors: Principles
In the following circuit, an AC generator is used
to supply electrical power to three inductors.
Total inductance is calculated using the following
formula:
278
BOBCAT SERVICE TRAINING PROGRAM
Introduction to AC -
CapacitanceBasic
Capacitance and capacitors: Principles
Capacitance is a measure of a circuits ability to
store an electrical charge.
A device manufactured to have a specific
amount of capacitance is called a capacitor.
A capacitor is made up of a pair of conductive
plates separated by a thin layer of insulating
material.
Another name for the insulating material is
dielectric
material.
279
BOBCAT SERVICE TRAINING PROGRAM
Introduction to AC -
CapacitanceBasic
Principles
When a voltage is applied to the plates,
electrons are forced onto one plate.
That plate has an excess of electrons while the
other plate has a deficiency of electrons.
The plate with an excess of electrons is
negatively charged.
The plate with a deficiency of electrons is
positively charged.
280
BOBCAT SERVICE TRAINING PROGRAM
Introduction to AC -
CapacitanceBasic
Principles
Direct current cannot flow through the
dielectric material because it is an insulator.
Capacitors have a capacity to hold a specific
quantity of electrons.
The capacitance of a capacitor depends on the
area of the plates, the distance between the
plates, and the material of the dielectric.
The unit of measurement for capacitance is
farads, abbreviated F
Capacitors usually are rated in F
(microfarads), or pF (picofarads).
281
BOBCAT SERVICE TRAINING PROGRAM
Introduction to AC -
CapacitanceBasic
Capacitor circuit symbols: Principles
282
BOBCAT SERVICE TRAINING PROGRAM
Introduction to AC -
CapacitanceBasic
Simple capacitive circuit:
Principles
In a resistive circuit, voltage change is
considered instantaneous. If a capacitor is used,
the voltage across the capacitor does not
change as quickly.
In the following circuit, initially the switch is
open and no voltage is applied to the capacitor.
When the switch is closed, voltage across the
capacitor will rise rapidly at first, then more
slowly as the maximum value is approached. For
the purpose of explanation, a DC circuit is used.
283
BOBCAT SERVICE TRAINING PROGRAM
Introduction to AC -
CapacitanceBasic
Capacitive time constant: Principles
285
BOBCAT SERVICE TRAINING PROGRAM
Introduction to AC -
CapacitanceBasic
Principles
Similarly, during
this same time, it
will take five time
constants
for current
through the
resistor to reach
zero.
286
BOBCAT SERVICE TRAINING PROGRAM
Introduction to AC -
CapacitanceBasic
Calculating the time constant of a capacitive
Principles
circuit:
To determine the time constant of a capacitive
circuit, use one of the following formulas:
x C (in
(in seconds) =R (in megaohms)
microfarads)
x C (in
R (in megaohms)
(in microseconds)=
picofarads)
x C (in
(in microseconds)=R (in ohms)
microfarads)
287
BOBCAT SERVICE TRAINING PROGRAM
Introduction to AC -
In the following illustration, C1 isCapacitance
equal toBasic
2 F,
and R1 is equal to 10 . When the switch is
Principles
closed, it will take
20 microseconds for voltage across the capacitor
to rise
from zero to 63.2% of its maximum value. There
are five
time constants, so it will take 100 microseconds
for this voltage to rise to its maximum value.
=RC
= 2 F x 10
= 20
microseconds
288
BOBCAT SERVICE TRAINING PROGRAM
Introduction to AC -
CapacitanceBasic
Formula for series capacitors: Principles
Connecting capacitors in series decreases total
capacitance.
The effect is like increasing the space between the
plates. The rules for parallel resistance apply to
series capacitance.
In the following circuit, an AC generator supplies
electrical power to three capacitors.
Total capacitance is calculated using the following
formula:
289
BOBCAT SERVICE TRAINING PROGRAM
Introduction to AC -
Formula for parallel capacitors: Capacitance Basic
In the following circuit, an AC generator Principles
is used to
supply
electrical power to three capacitors. Total
capacitance is calculated using the following
formula:
290
BOBCAT SERVICE TRAINING PROGRAM
Inductive & Capacitive
Reactance Basic
Principles
In a purely resistive AC circuit, opposition to
current flow is called resistance.
In an AC circuit containing only inductance,
capacitance, or both, opposition to current
flow is called reactance.
Total opposition to current flow in an AC circuit
that contains both reactance and resistance is
called impedance designated by the symbol
Z.
Reactance and impedance are expressed in
ohms.
291
BOBCAT SERVICE TRAINING PROGRAM
Study
Review
Basic
REVIEW - 8: Principles
1. The total inductance for this circuit is ___________ .
292
BOBCAT SERVICE TRAINING PROGRAM
Study
Review
Basic
REVIEW - 8: Principles
3. The total capacitance for this circuit is ___________
.
293
BOBCAT SERVICE TRAINING PROGRAM
Answers You Were Looking For
Study
REVIEW - 8: Review
1) 10 h; 2) 2.5 h;
3) 2.5 F; 4) 25 F ;
294
BOBCAT SERVICE TRAINING PROGRAM
Inductive & Capacitive
Reactance Basic
Inductive reactance: Principles
295
BOBCAT SERVICE TRAINING PROGRAM
Inductive & Capacitive
Reactance Basic
Inductive reactance: Principles
296
BOBCAT SERVICE TRAINING PROGRAM
Inductive & Capacitive
Reactance Basic
Principles
Inductive reactance is dependent on the
amount of inductance and frequency.
If frequency is low current has more time to
reach a higher value before the polarity of the
sine wave reverses.
If frequency is high current has less time to
reach a higher value.
In the following illustration, voltage remains
constant. Current rises to a higher value at a
lower frequency than a higher frequency.
297
BOBCAT SERVICE TRAINING PROGRAM
Inductive & Capacitive
Reactance Basic
Principles
298
BOBCAT SERVICE TRAINING PROGRAM
Inductive & Capacitive
Reactance Basic
The formula for inductive reactance is: Principles
XL = 2fl
XL = 2 x 3.14 x frequency x
inductance
In a 60 hertz, 10 volt circuit containing a 10 mh
inductor, the inductive reactance would be:
XL = 2fl
XL = 2 x 3.14 x 60 x 0.010
XL = 3.768
Once inductive reactance is known, Ohms Law
can be used to calculate reactive current.
I=E I= 10 I= 2.65 Amps
Z 3.768
299
BOBCAT SERVICE TRAINING PROGRAM
Inductive & Capacitive
Reactance Basic
Principles
Phase relationship between current and voltage
in an inductive circuit:
Current does not rise at the same time as the
source voltage in an inductive circuit.
Current is delayed depending on the amount of
inductance.
In a purely resistive circuit, current and voltage
rise and fall at the same time.
They are said to be in phase.
In this circuit there is no inductance, resistance
and impedance are the same.
300
BOBCAT SERVICE TRAINING PROGRAM
Inductive & Capacitive
Reactance Basic
Principles
301
BOBCAT SERVICE TRAINING PROGRAM
Inductive & Capacitive
Reactance Basic
Principles
304
BOBCAT SERVICE TRAINING PROGRAM
Inductive & Capacitive
Calculating impedance in an inductive circuit:
Reactance Basic
When working with a circuit containing elements
Principles
of inductance, capacitance, and resistance,
impedance must be calculated.
Because electrical concepts deal with
trigonometric
functions, this is not a simple matter of
subtraction and
addition.
The following formula is used to calculate
impedance
in an inductive circuit:
305
BOBCAT SERVICE TRAINING PROGRAM
Inductive & Capacitive
Reactance Basic
In the circuit illustrated below, resistance and
Principles
inductive reactance are each 10 ohms. Impedance
is 14.1421 ohms.
A simple application of Ohms Law can be used to
find total circuit current.
306
BOBCAT SERVICE TRAINING PROGRAM
Inductive & Capacitive
Reactance Basic
Vectors: Principles
308
BOBCAT SERVICE TRAINING PROGRAM
Inductive & Capacitive
Reactance Basic
Principles
Capacitive reactance:
Capacitance also opposes AC current flow.
Capacitive reactance is designated by the
symbol XC. The larger the capacitor, the
smaller the capacitive reactance.
Current flow in a capacitive AC circuit is also
dependent on frequency.
The following formula is used to calculate
capacitive reactance:
XC = 1
2fC
Capacitive reactance is equal to 1 divided by 2
times pi, times the frequency, times the
capacitance. 309
BOBCAT SERVICE TRAINING PROGRAM
Inductive & Capacitive
Reactance Basic
In a 60 hertz, 10 volt circuit containing aPrinciples
10
microfarad capacitor the capacitive reactance
would be: XC = 1
XC = 1
2fC 2x 3.14 x 60 x
XC = 2.65390.000010
310
BOBCAT SERVICE TRAINING PROGRAM
Inductive & Capacitive
Reactance Basic
Phase relationship between current andPrinciples
voltage
in a
capacitive circuit:
The phase relationship between current and
voltage are opposite to the phase relationship
of an inductive circuit.
In a purely capacitive circuit, current leads
voltage by 90 degrees.
311
BOBCAT SERVICE TRAINING PROGRAM
Inductive & Capacitive
Reactance Basic
All capacitive circuits have some amount of
Principles
resistance. AC current will lead somewhere
between a purely resistive circuit and a purely
capacitive circuit.
The exact amount of lead depends on the ratio
of resistance and capacitive reactance.
The more resistive a circuit is, the closer it is to
being
in phase.
The more capacitive a circuit is, the more out of
phase it is. In the next illustration, resistance
and
capacitive reactance are equal.
Current leads voltage by 45 degrees.
312
BOBCAT SERVICE TRAINING PROGRAM
Inductive & Capacitive
Reactance Basic
Principles
313
BOBCAT SERVICE TRAINING PROGRAM
Inductive & Capacitive
Reactance Basic
Principles
Calculating impedance in a capacitive circuit:
The following formula is used to calculate impedance
capacitive circuit:
In the circuit illustrated in below,
resistance
and capacitive reactance are each 10 ohms
Impedance is 14.1421 ohms.
314
BOBCAT SERVICE TRAINING PROGRAM
Inductive & Capacitive
Reactance Basic
Principles
The following vector illustrates the relationship
between resistance and capacitive reactance of
a circuit containing equal values of each.
The angle between the vectors is the phase
angle represented by the symbol .
When capacitive reactance is equal to
resistance the resultant angle is -45 degrees.
It is this angle that determines how much
current will lead voltage.
315
BOBCAT SERVICE TRAINING PROGRAM
Study
Review
Basic
REVIEW - 9: Principles
1) Reactance; 2) Impedance;
3) 3.14 ; 4) c;
5) b; 6) 318.5 ;
7) 11.18 ; 8) 6.4 ;
318
BOBCAT SERVICE TRAINING PROGRAM
Inductive & Capacitive
Reactance Basic
Principles
Series R-L-C Circuit:
Circuits often contain elements of resistance,
inductance, and capacitance.
In an inductive AC circuit, current lags voltage
by 90 degrees.
In a AC capacitive circuit, current leads voltage
by 90 degrees.
It can be seen that inductance and capacitance
are 180 degrees apart.
Since they are 180 degrees apart, one element
will cancel out all or part of the other element.
319
BOBCAT SERVICE TRAINING PROGRAM
An AC circuit is: Inductive & Capacitive
Reactance Basic
Principles
XL R
XC
Resistive if XL and XC are
equal
Inductive if XL is greater than
XC
Capacitive if XC is greater
320
BOBCAT SERVICE TRAINING PROGRAM
Inductive & Capacitive
Reactance Basic
Principles
Calculating total impedance in a series R-L-C
circuit:
The following formula is used to calculate total
impedance of a circuit containing resistance,
capacitance, and inductance:
322
BOBCAT SERVICE TRAINING PROGRAM
Inductive & Capacitive
Reactance Basic
Calculating reactance and impedance in Principles
a series R-
L-C circuit:
In the following 120 volt, 60 hertz circuit,
resistance is 1000 , inductance is 5 mh, and
capacitance is 2 F.
XC = 1.327 324
BOBCAT SERVICE TRAINING PROGRAM
Inductive & Capacitive
Reactance Basic
Principles
Calculating circuit
current in a series R-L-
C circuit:
Ohms Law can be
applied to calculate
total circuit current.
I=E
I= 120
Z
1660.1 I= 0.072 Amps
325
BOBCAT SERVICE TRAINING PROGRAM
Inductive & Capacitive
Reactance Basic
Parallel R-L-C Circuit:
Principles
Calculating impedance in a parallel R-L-C circuit
Total impedance (Zt) can be calculated in a parallel
R-L-C
circuit if values of resistance and reactance are
known. One method of calculating impedance
involves Zfirst calculating total current, then using
t = Et
the followingItformula:
Total current is the vector sum of current
flowing through the resistance plus, the
difference between inductive current and
capacitive current. This is expressed in the
following formula:
326
BOBCAT SERVICE TRAINING PROGRAM
Inductive & Capacitive
Reactance Basic
In the following circuit 120 volt, 60 hertz circuit, Principles
Capacitive
reactance has been calculated to be 25 and inductive
reactance 50 . Resistance is 1000 .
328
BOBCAT SERVICE TRAINING PROGRAM
AC - True Power & Apparent
Power Basic
Power and Power Factor in an AC Circuit:Principles
336
BOBCAT SERVICE TRAINING PROGRAM
Inductive & Capacitive
Reactance Basic
Power factor: (PF) Principles
In a purely reactive circuit, voltage and current
are 90 degrees apart.
The cosine of a 90 degree angle is zero.
The power factor is zero.
This means the circuit returns all energy it
receives from the source to the source.
337
BOBCAT SERVICE TRAINING PROGRAM
Inductive & Capacitive
Reactance Basic
Power factor: (PF)
Principles
In a circuit where reactance and resistance are
equal, voltage and current are displaced by 45
degrees.
The cosine of a 45 degree angle is 0.7071.
The power factor is 0.7071.
This means the circuit has used approximately 70%
of the energy supplied by the source and returned
approximately 30%.
338
BOBCAT SERVICE TRAINING PROGRAM
Study
Review
Basic
REVIEW - 10: Principles
1) Resistive; 2) Inductive;
7) 4 watts;
341
BOBCAT SERVICE TRAINING PROGRAM
Introduction To
Transformers
Basic
Transformers: - Mutual induction
Principles
Transformers are electromagnetic devices that
transfer electrical energy from one circuit to
another by mutual induction.
342
BOBCAT SERVICE TRAINING PROGRAM
Introduction To
Transformers
Basic
Principles
The following circuit illustrates mutual induction.
The AC generator provides electrical power to the
primary coil. The magnetic field produced by the
primary induces a voltage into the secondary coil,
which supplies power to a load.
343
BOBCAT SERVICE TRAINING PROGRAM
Introduction To
Transformers
Basic
Transformers:
Principles
Transformers are used to step a voltage up to a
higher level, or down to a lower level.
Transformers are used extensively in power
distribution systems, allowing power companies
to transfer electrical energy many miles.
Power generators typically generate high
voltages.
This voltage varies, depending on the generator,
but a typical voltage might be 15 kV.
The voltage is stepped up through a transformer
to higher levels for transmission to substations.
Typical voltages range from 115 kV to 765 kV. 344
BOBCAT SERVICE TRAINING PROGRAM
Introduction To
Transformers: Transformers
Basic
Principles
The electrical power is received at substation
transformers many miles away where it is stepped
down. Typical voltage might be 34 kV or 69 kV.
From here, electrical power is fed to a distribution
substation.
It can also be fed directly to factory locations.
If the power is fed to a factory, transformers at
the factory site reduce the voltage to usable
levels.
The power fed to a distribution substation is
reduced by transformers at the substation for
factory and home use.
345
BOBCAT SERVICE TRAINING PROGRAM
Introduction To
Transformers
Basic
Coefficient of coupling: Principles
Mutual inductance between two coils depends on
their flux linkage.
Maximum coupling occurs when all the lines of flux
from the primary coil cut through the secondary
winding.
The amount of coupling which takes place is
referred to as coefficient of coupling.
To maximize coefficient of coupling, both coils are
often wound on an iron core which is used to
provide a path for the lines of flux.
346
BOBCAT SERVICE TRAINING PROGRAM
Introduction To
Transformers
Basic
The following discussion of step-up and Principles
step-
down transformers applies to transformers with
an iron core.
347
BOBCAT SERVICE TRAINING PROGRAM
Introduction To
Transformers
Basic
Principles
Voltage, current, and the number of turns in a coil:
348
BOBCAT SERVICE TRAINING PROGRAM
Introduction To
The following Transformers
rules-of-thumb applyBasicto
Principles
transformers:
If the primary coil has fewer turns than
the secondary coil, it is a step-up
transformer.
If the primary coil has more turns than
the secondary coil, it is a step-down
transformer.
When the number of turns on the primary
and secondary coils of a transformer are
equal, input voltage, impedance, and
current are equal to output voltage,
impedance, and current. 349
BOBCAT SERVICE TRAINING PROGRAM
Introduction To
Step-up transformer: Transformers
Basic
A step-up transformer is used when it isPrinciples
desirable
to step voltage up in value.
The following circuit illustrates a step-up
transformer. The primary coil has fewer turns than
the secondary coil.
The number of turns in a transformer is given as a
ratio. When the primary has fewer turns than the
secondary,
voltage and impedance are stepped up.
350
BOBCAT SERVICE TRAINING PROGRAM
Introduction To
Transformers
Basic
In the circuit illustrated, voltage is stepped up
Principles
from 120 VAC to 240 VAC.
Since impedance is also stepped up, current is
stepped
down from 10 amps to 5 amps.
351
BOBCAT SERVICE TRAINING PROGRAM
Introduction To
Transformers
Basic
Step-down transformer: Principles
A step-down transformer is used when it is
desirable to step voltage down in value.
The following circuit illustrates a step-down
transformer. The primary coil has more turns than
the secondary coil.
352
BOBCAT SERVICE TRAINING PROGRAM
Introduction To
Transformers
Basic
The step-down ratio is 2:1. Voltage and Principles
impedance are stepped down, current is stepped
up.
353
BOBCAT SERVICE TRAINING PROGRAM
Introduction To
Transformers
Basic
Single-phase transformer connections: Principles
354
BOBCAT SERVICE TRAINING PROGRAM
Introduction To
Transformers
Basic
Principles
355
BOBCAT SERVICE TRAINING PROGRAM
Introduction To
Transformers
Basic
Formulas for calculating the number of
Principles
primary and secondary turns of a
transformer:
IS = EP x IP NS = E S x NP
ES EP
IP = ES x IS N P = EP x N S
357
EP ES
BOBCAT SERVICE TRAINING PROGRAM
Introduction To
Transformers
Basic
Principles
Using the values for the step-down transformer
in the example of the previous slide, the
secondary voltage can be verified.
ES = EP x IP
ES = 240ISvolts x 5
Amps
10 Amps
ES = 120 volts
358
Transformer ratings:
BOBCAT SERVICE TRAINING PROGRAM
Transformers are rated in Introduction
kVA (kilovolt-
To
amps). Transformers
Basic
This rating is used rather than watts Principles
because loads are not purely resistive.
Only resistive loads are measured in
watts.
The kVA rating determines the current a
transformer can deliver to its load
without overheating.
Given volts and amps, kVA can be
calculated.
Given kVA and volts, amps can be
calculated.
KVA = volts x Amps and, Amps = KVA 359
x
BOBCAT SERVICE TRAINING PROGRAM
Introduction To
Transformers
Basicthe
Using the illustrated step-down transformer,
kVA rating can be calculated. Principles
The kVA rating of a transformer is the same for
both the primary and the secondary.
Primary kVA = 240 x 5 ie: Primary kVA = 1.2
kVA
1000
360
BOBCAT SERVICE TRAINING PROGRAM
Three Phase
Transformers
Basic
Principles
Transformer losses:
363
BOBCAT SERVICE TRAINING PROGRAM
Three Phase
Three-Phase Transformers: - DeltaTransformers
connections
Basic
Principles
The voltages across each winding of the delta
triangle represents one phase of a three phase
system.
The voltage is always the same between any
two wires.
A single phase (L1 to L2) can be used to supply
single phase loads.
All three phases are used to supply three phase
loads.
The voltages shown on the illustration are
secondary voltages available to the load.
Delta transformers are schematically drawn in a
triangle. 364
BOBCAT SERVICE TRAINING PROGRAM
Three Phase
Transformers
Basic
Principles
366
BOBCAT SERVICE TRAINING PROGRAM
Three Phase
Transformers
Basic
Principles
If the line current is 50 amps on each phase, coil
current would be 29 amps.
367
BOBCAT SERVICE TRAINING PROGRAM
Three Phase
Transformers
Basic
Unbalanced delta current: Principles
When current is different in all three coils, it is
unbalanced.
The following diagram depicts an unbalanced
system.
368
BOBCAT SERVICE TRAINING PROGRAM
Three Phase
Transformers
Basic
Principles
Though current is usually measured with an
ammeter, line current of an unbalanced delta
transformer can be calculated with the following
formulas:
369
BOBCAT SERVICE TRAINING PROGRAM
Three Phase
Wye connections: Transformers
Basic
The wye connection is also known as a Principles
star
connection.
Three transformers are connected to form a Y
shape. The wye transformer secondary, (shown
next slide) has four leads, three phase
conductors, and one neutral.
The voltage across any phase (line-to-neutral)
will always be less than the line-to-line voltage.
The line-to-line voltage is 1.732 times the line-
to-neutral voltage.
In the circuit below, line-to-neutral voltage is
277 volts. Line-to-line voltage will be 480 volts
370
(277 x 1.732).
BOBCAT SERVICE TRAINING PROGRAM
Three Phase
Transformers
Basic
Principles
Wye connections:
371
BOBCAT SERVICE TRAINING PROGRAM
Study
Review
Basic
REVIEW - 11: Principles
373
BOBCAT SERVICE TRAINING PROGRAM
Answers You Were Looking For
Study
REVIEW - 11: Review
1) Step-down; 2) Step-up;
5) 138.56 volts;
374
BOBCAT SERVICE TRAINING PROGRAM
Batter
y
375
BOBCAT SERVICE TRAINING PROGRAM
Batter
yDefine
d
376
BOBCAT SERVICE TRAINING PROGRAM
Batter
yDefine
d
377
BOBCAT SERVICE TRAINING PROGRAM
Batter
y
Define
The most commonly used batteries in support
d
equipment are lead-acid batteries. The battery is
used to start the engine, and it aids the
generator in meeting the electrical systems
power demands under low rpm and heavy load
conditions. The battery can also supply a limited
amount of power for a short time without
operating the generator.
Active materials within the battery react
chemically to produce a flow of direct current
whenever a load is connected. This current is
produced by chemical reaction between the
active materials of the lead plates and the
sulfuric acid of the electrolyte.
378
BOBCAT SERVICE TRAINING PROGRAM
Batter
yDefine
A battery consists of a number of cells d
connected
together.
The number of cells depends on the voltage
desired. Three cells connected in series make
up what is commonly called a 6-volt battery.
A 12-volt battery is made up of six cells
connected in series, and a 24-volt battery has
12 cells connected in series.
Most references on batteries state that each
cell has a voltage of 2.0 volts.
But each cell actually produces about 2.15
volts (no load) if a very accurate voltmeter is
used and the cell is fully charged. 379
BOBCAT SERVICE TRAINING PROGRAM
Batter
yDefine
When the cells are connected in series to d form
a battery, it makes a noticeable difference in
the battery voltage (6.45 volts for the 6-volt
battery, 12.9 volts for the 12-volt battery, and
25.8 volts for the 24-volt battery).
For purposes of discussion, however, we will
refer to the cells as having a voltage of 2.0
volts.
Each cell contains positive lead plates and
negative
lead plates.
380
BOBCAT SERVICE TRAINING PROGRAM
Batter
y
Constructio
n
381
BOBCAT SERVICE TRAINING PROGRAM
Batter
y Basic
Cell s
2 Volts per cell = 6 x 2 = 12 volts
_
+
Positive Plate
Cell Electrolyte less can
Negative Plate Partition cause oxidation
BATTERY
Hard Rubber Polypropylene (Resistance to Vibra
382
BOBCAT SERVICE TRAINING PROGRAM
Batter
y Basic
s
As shown in slide its components. Six plate groups
or elements are located in separate cells. Each cell
is filled with a water/ acid solution called
electrolyte.
384
BOBCAT SERVICE TRAINING PROGRAM
Batter
y
385
BOBCAT SERVICE TRAINING PROGRAM
Batter
y
386
BOBCAT SERVICE TRAINING PROGRAM
Batter
y
387
BOBCAT SERVICE TRAINING PROGRAM
Batter
y
388
BOBCAT SERVICE TRAINING PROGRAM
Batter
y
389
BOBCAT SERVICE TRAINING PROGRAM
Batter
y
390
BOBCAT SERVICE TRAINING PROGRAM
Batter
y
391
BOBCAT SERVICE TRAINING PROGRAM
Batter
y
392
BOBCAT SERVICE TRAINING PROGRAM
Batter
y Basic
Battery Types s
394
BOBCAT SERVICE TRAINING PROGRAM
Batter
y Basic
CONVENTIONAL BATTERIES s
Gasification of the
electrolyte during the
discharge cycle.
ConventionalLong deep
batteries cycle life Faster self discharge
than low maintenance
or maintenance free
batteries when stored
in a wet charged state
399
BOBCAT SERVICE TRAINING PROGRAM
Batter
y Basic
s
ADVANTAGES DISADVANTAGES
400
BOBCAT SERVICE TRAINING PROGRAM
Batter
y Basic
s
ADVANTAGES DISADVANTAGES
401
BOBCAT SERVICE TRAINING PROGRAM
Batter
y Basic
s
ADVANTAGES DISADVANTAGES
402
BOBCAT SERVICE TRAINING PROGRAM
Batter
y Basic
s
ADVANTAGES DISADVANTAGES
Negligible
gasification
of electrolyte
Maintenanc resulting Reduced deep
e in no electrolyte cycle life
free maintenance under
batteries normal operating
condition
Less prone to
damage
due to over 403
BOBCAT SERVICE TRAINING PROGRAM
Batter
y Basic
s
ADVANTAGES DISADVANTAGES
Slower self
discharge
Maintenanc rate than Reduced deep
e conventional cycle life
free or low maintenance
batteries batteries when
stored
in a wet charged
state
404
BOBCAT SERVICE TRAINING PROGRAM
Batter
y
405
BOBCAT SERVICE TRAINING PROGRAM
Batter
y
406
BOBCAT SERVICE TRAINING PROGRAM
Batter
y Safety
Keep the battery level with the topside up at
all times
408
BOBCAT SERVICE TRAINING PROGRAM
Batter
y
409
BOBCAT SERVICE TRAINING PROGRAM
Batter
y
410
BOBCAT SERVICE TRAINING PROGRAM
Batter
y
411
BOBCAT SERVICE TRAINING PROGRAM
Batter
y
412
BOBCAT SERVICE TRAINING PROGRAM
Batter
y
413
BOBCAT SERVICE TRAINING PROGRAM
Batter
y
414
BOBCAT SERVICE TRAINING PROGRAM
Batter
y Ratin
BATTERY RATINGS g
415
BOBCAT SERVICE TRAINING PROGRAM
Batter
y Ratin
g
416
BOBCAT SERVICE TRAINING PROGRAM
Batter
y Ratin
COLD CRANKING AMPS RATING g
The Cold Cranking Amps rating, abbreviated CCA is the mos
important rating in regard to battery performance. It is the
load in amperes that a battery can sustain for 30 seconds a
(-17.8 C) and not fall below 1.2 volts per cell, or 7.2 volts on
12 volt battery.The CCA rating indicates how much power a
battery can deliver in extremely cold condition
418
BOBCAT SERVICE TRAINING PROGRAM
Batter
y Ratin
RESERVE CAPACITY RATING g
420
BOBCAT SERVICE TRAINING PROGRAM
Batter
y Ratin
BCI (BATTERY COUNCIL INTERNATIONAL) g
Group Dimensional Number
This number indicates a battery physical dimensions.
For instance, a Group 31 battery is always 13.0 in. long
, 6.8 in. wide and 9.4 in. high. The BCI group number
does not indicate a batterys performance capability, it
only indicates physical size. A Group 31 battery could
have a CCA rating of 475, 580 or even 680, but its
dimensions will always be of those mentioned above
The performance characteristics of a battery are
determined by the internal components such as the
number of plates per cell, not its physical size
BCI Group number = Battery physical dimensions
421
BOBCAT SERVICE TRAINING PROGRAM
Batter
y
422
BOBCAT SERVICE TRAINING PROGRAM
Batter
yTestin
g
HYDROMETER TEST
A hydrometer is a test
instrument used to check a
batterys state of charge.
The battery electrolyte is
composed of sulphuric acid
and water. When each cell is
fully charged, the
electrolyte is at full
strength. When the cell is
discharged, there is less
acid in the electrolyte 423
BOBCAT SERVICE TRAINING PROGRAM
Batter
yTestin
g
A hydrometer measures the
specific gravity(SG) of a
liquid. Water has a SG of Charged Discharged
1.00. Sulfuric acid has an SG
of 1.835. When a cell is fully
charged, the electrolyte is
approximately 65% water
and 35% acid. The specific
gravity of a fully charged
electrolyte is 1.265 at 80
F(26.7C)
424
BOBCAT SERVICE TRAINING PROGRAM
Batter
The SG of the electrolyte varies with
yTestin
temperature . g
Temperature compensate the reading by Electrolyte
% of
adding 0.004 to the SG for every 10 F Specific
(5.5C) above 80 F(26.7 C).Subtract charge
gravity
0.004 from the SG for every 10 F (5.5C)
below 80 F(26.7C). 1260 100
Use the table to compare SG and a
batterys 1230 75
state of charge. Recharge a battery
when 1200 50
its capacity has dropped to 75 %
1100 0
A difference of more than 0.050 points
between individual cells
indicates a defective battery. This
unequal consumption of electrolyte is 425
usually due to an internal defect or
BOBCAT SERVICE TRAINING PROGRAM
Batter
yTestin
Electrolyte Specific g
Freeze Point
Gravity
1260 -71.3 F (-57.3 C)
1200 -0 (-17.8 C)
1100 -19 (-7.3 C)
The electrolyte condition also determines when a
battery will freeze. The table to the top shows the
importance of the state of charge of the battery in
cold weather. 426
BOBCAT SERVICE TRAINING PROGRAM
Batter
y
427
BOBCAT SERVICE TRAINING PROGRAM
Batter
y
428
BOBCAT SERVICE TRAINING PROGRAM
Batter
y
429
BOBCAT SERVICE TRAINING PROGRAM
Batter
y
430
BOBCAT SERVICE TRAINING PROGRAM
Batter
y
431
BOBCAT SERVICE TRAINING PROGRAM
Batter
y
432
BOBCAT SERVICE TRAINING PROGRAM
Batter
y
433
BOBCAT SERVICE TRAINING PROGRAM
Batter
y
434
BOBCAT SERVICE TRAINING PROGRAM
Batter
y
435
BOBCAT SERVICE TRAINING PROGRAM
Batter
y
436
BOBCAT SERVICE TRAINING PROGRAM
Batter
y
437
BOBCAT SERVICE TRAINING PROGRAM
Batter
y
438
BOBCAT SERVICE TRAINING PROGRAM
Batter
y
439
BOBCAT SERVICE TRAINING PROGRAM
Batter
y
440
BOBCAT SERVICE TRAINING PROGRAM
Batter
y
441
BOBCAT SERVICE TRAINING PROGRAM
Batter
y
442
BOBCAT SERVICE TRAINING PROGRAM
Batter
y
443
BOBCAT SERVICE TRAINING PROGRAM
Batter
y
444
BOBCAT SERVICE TRAINING PROGRAM
Batter
y
445
BOBCAT SERVICE TRAINING PROGRAM
Batter
y
446
BOBCAT SERVICE TRAINING PROGRAM
Batter
y
447
BOBCAT SERVICE TRAINING PROGRAM
Batter
y
448
BOBCAT SERVICE TRAINING PROGRAM
Batter
y
449
BOBCAT SERVICE TRAINING PROGRAM
Batter
y
Jumpin
JUMP STARTING A UNIT g
452
Replace the battery immediately if damage is visible
BOBCAT SERVICE TRAINING PROGRAM
Batter
y Car
Check for corrosion, dirt and moisture
e
Clean the exterior with a baking soda and water
solution if necessary, and use a heavy brush to scrub
the terminals. Do not allow the soda solution to mix
with the battery electrolyte Always keep the battery as
dry as possible
BATTERY CABLES
454
BOBCAT SERVICE TRAINING PROGRAM
Batter
y Car
BATTERY STORAGE e
456
BOBCAT SERVICE TRAINING PROGRAM
Batter
y
457
BOBCAT SERVICE TRAINING PROGRAM
Battery
Charging
Portable
Constant
Potential Battery
Charger
458
BOBCAT SERVICE TRAINING PROGRAM
Battery
Constant Current Charging
Charging
Method
In the constant current method, the battery is
connected to a charging device that supplies a
steady
flow of DC current.
A rheostat is built into the charger to
adjust the current flow, and once the rheostat is
set, the current remains constant.
When using this method of charging a battery,
check the battery frequently, particularly near
the end of the charging period.
When the battery is gassing freely and the
specific gravity remains constant for 2 hours,
the battery is fully charged.
459
BOBCAT SERVICE TRAINING PROGRAM
Battery
The term gassing refers to a condition that
Constant
occurs while Current
the battery Charging
Charging
is being charged.
Method
When a battery is being charged, a portion of
the energy breaks down the water in the
electrolyte. Hydrogen is released at the
negative plates and oxygen at the positive
plates.
These gases bubble up through the electrolyte
and
collect in the air space at the top of the cell.
If violent gassing occurs when the battery is
first placed on charge, the charging rate is too
high.
If the rate is not too high, steady gassing
develops as the charging proceeds, indicating
that the battery is nearing a fully charged 460
BOBCAT SERVICE TRAINING PROGRAM
Battery
WARNINGCharging
461
BOBCAT SERVICE TRAINING PROGRAM
Battery
Constant potential charging Charging
Constant Potential is done by a
(Voltage)
motor-generator set or a transformer-
Charging
rectifier.
With constant potential charging, the initial
current flow to a discharged battery is high
because of the difference between the
battery voltage and the output voltage of the
charger.
As the state of charge of the battery
increases, its voltage increases, reducing the
difference in voltages between the charger
and the battery.
This decreasing voltage differential causes
the charging current to gradually taper off to
a very low value at the time the battery is 462
BOBCAT SERVICE TRAINING PROGRAM
Battery
Constant potential Charging
chargers are available in
many
designs and capacities
both stationary and
portable.
The one shown in figure
6-11 is portable.
Constant
potential chargers are
common in support
equipment
work centers.
463
BOBCAT SERVICE TRAINING PROGRAM
Battery
Charging
Charging
Procedure
1. With the battery out of the vehicle, clean
and
inspect it thoroughly.
Remove any corrosion present by using a
solution of bicarbonate of soda and water.
(Ensure that none of the solution enters the
cells.)
Check the case of the battery for cracks and
breaks.
464
BOBCAT SERVICE TRAINING PROGRAM
Battery
2. Remove the vent caps and inspect the
Charging
Charging
battery
Procedure
internally.
If the electrolyte level is low, add distilled
water (or drinking water if distilled water is
not
available).
Bring the level of the electrolyte to about
three-eighths of an inch above the plates or
to the level
specified by the battery manufacturer.
Place the vent caps in the cell openings, but
do not tighten them down.
(The vent caps keep electrolyte from spraying
out of the cells during charging and keep 465
BOBCAT SERVICE TRAINING PROGRAM
Battery
Charging
Charging
Procedure
3. Connect the battery to the charger.
Ensure that the positive cable is connected to
the positive terminal and the negative cable
is connected to the negative terminal.
Turn the charger on.
467
BOBCAT SERVICE TRAINING PROGRAM
Battery
Charging
Charging
Take frequent hydrometerProcedure
and temperature
readings of each cell and record them.
The specific gravity can be expected to rise
during the charge.
If the specific gravity does not rise, the
battery is bad and should be disposed of.
Keep a constant watch for excessive gassing.
This is especially important when you use the
constant current method of charging.
Be especially watchful at the very beginning of
the charge when you use the constant voltage
method. Reduce the charging current or
voltage if excessive gassing takes place.
468
BOBCAT SERVICE TRAINING PROGRAM
Battery
SELF-DISCHARGE Charging
Charging
Procedure
Discharge takes place in batteries even when
they
are not in use.
The rate of discharge varies with temperature
and specific gravity of the electrolyte.
Self-discharge changes the specific gravity of
the
electrolyte just as normal discharge does.
Inactive, charged batteries should be stowed in
a cool, dry place to reduce self-discharge.
After a battery has been activated, the state of
charge should be checked periodically (whether
in use or not) and recharged when necessary.469
BOBCAT SERVICE TRAINING PROGRAM
Battery
Charging
Charging
Procedure
A battery is damaged if it is allowed to
remain in a discharged condition. A good charge
especially important in cold weather to prevent
freezing. A battery that is completely discharged
freezes at about 18F; a battery that has a specifi
gravity of 1.260 freezes at about -75F.
470
BOBCAT SERVICE TRAINING PROGRAM
Battery
Charging
Charging
Procedure
PLACING IN SERVICE
New batteries may be received full of
electrolyte
and fully charged.
In this case, all that is necessary to make them
ready for service is to properly install them
in the equipment.
Most batteries, however, are received dry
and charged.
471
BOBCAT SERVICE TRAINING PROGRAM
Battery
PLACING IN SERVICE Charging
Charging
Procedure
Dry-charged batteries retain their state of full
charge indefinitely so long as moisture is not
allowed to enter the cells.
Therefore, dry-charged batteries should be
stowed in a cool, dry place.
When moisture and air enter the cells, it
causes the negative plates to oxidize and lose
their charge.
If dry-charged batteries are allowed to stay in
this condition for a long period of time,
damage results. Dry-charged batteries must
be activated and recharged before you place
them in service.
472
BOBCAT SERVICE TRAINING PROGRAM
Battery
Charging
Charging
ACTIVATING A DRY-CHARGED BATTERY
Procedure
To activate a dry-charged battery, remove the
vent
restrictors from the vent caps and remove the
vent caps.
Fill all the cells to the proper level with
electrolyte that
has a specific gravity of 1.275 or as specified by
the
battery manufacturer.
Best results are obtained when the battery and
the electrolyte are at a temperature between
60F and 80F, but in no case should the
temperature of the electrolyte exceed 90F.
473
BOBCAT SERVICE TRAINING PROGRAM
Battery
Charging
Charging
Procedure
Some gassing occurs while filling the battery,
due to the release of carbon dioxide (a product
of the drying
process) or hydrogen sulfide (caused by the
presence of free sulfur).
These gases and odors are normal and are no
cause for alarm.
474
BOBCAT SERVICE TRAINING PROGRAM
Battery
Charging
Charging
Allow the battery to stand Procedure
for at least 1 hour
after
filling it with electrolyte.
If at the end of 1 hour the level of electrolyte
has fallen, add more electrolyte to restore
it, and replace the vent caps.
If electrolyte is spilled on the battery, it should
be removed.
Use a solution of bicarbonate of soda and water,
and be careful not to allow the solution to get
into the cells.
The exterior of the battery should then be
flushed with fresh water.
475
BOBCAT SERVICE TRAINING PROGRAM
Battery
INITIAL CHARGE
Charging
Charging
Procedure
A new battery should be given an initial
charge in
accordance with the manufacturer's
instructions.
In the absence of instructions, the initial
charge should be given at the rate of 1 ampere
per positive plate per cell.
Charging should continue until the specific
gravity of
all cells shows no increase over a period of 2
hours. If the temperature of the battery
exceeds 100F, stop the charge and allow the
battery to cool.
476
BOBCAT SERVICE TRAINING PROGRAM
Battery
Charging
Charging
ADJUSTING SPECIFIC GRAVITYProcedure
482
BOBCAT SERVICE TRAINING PROGRAM
Electrical
Circuitry
Trouble
Shooting
A wiring diagram is an electrical
schematic that shows a
representation of actual
electrical or electronic
components (by use of symbols)
and the wiring of the vehicles
electrical systems.
483
BOBCAT SERVICE TRAINING PROGRAM
Electrical
One of the most important tools for diagnosing
Circuitry
Trouble
and repairing electrical problems is a wiring
Shooting
diagram.
These diagrams identify the wires and
connectors from each circuit on a vehicle.
They also show where different circuits are
interconnected, where they receive their power,
where the ground is located, and the colors of
the different wires.
All of this information is critical to proper
diagnosis of electrical problems.
Some wiring diagrams also give additional
information that helps you understand how a
circuit operates and how to identify certain
components.
Wiring diagrams do not explain how the circuit
works 484
BOBCAT SERVICE TRAINING PROGRAM
Electrical
Circuitry
Trouble
This is where your knowledge of electricity
Shooting
comes in handy.
A wiring diagram can show the wiring of the
entire vehicle or a single circuit
These single circuit diagrams are also called
block diagrams.
Wiring diagrams of the entire vehicle tend to
look more complex and threatening than block
diagrams.
However, once you simplify the diagram to only
those wires, connectors, and components
that belong to an individual circuit, they become
less complex and more valuable.
Wiring diagrams show the wires, connections to
switches and other components.
485
BOBCAT SERVICE TRAINING PROGRAM
Electrical
Circuitry
Often overlooked, but very important to the electrical
Trouble
system, are proper wire protection devices
Shooting
These devices prevent damage to the wiring by
maintaining proper wire routing and retention. Special
clips, retainers, straps, and supplementary insulators
provide additional protection to the conductor over
what the insulation itself is capable of providing.
Whenever the technician must remove one of these
devices to perform a repair, it is important that the
device be reinstalled to prevent additional electrical
problems.
Whenever it is necessary to install additional electrical
accessories, try to support the primary wire in at least
1-foot intervals. If the wire must be routed through the
frame or body, use rubber grommets to protect the
wire. 486
BOBCAT SERVICE TRAINING PROGRAM
Electrical
Circuitry
Trouble
Shooting
487
BOBCAT SERVICE TRAINING PROGRAM
Electrical
Circuitry
Trouble
Remember that electrical circuits need a complete
Shooting
path in order to work.
A wiring diagram shows the insulated side of the
circuit and the point of ground.
Also, when lines (or wires) cross on a wiring
diagram, this does not mean they connect. If wires
are connected,
there will be a connector or a dot at the point
where they cross.
Most wiring diagrams do not show the location of
the wires, connectors, or components in the
vehicle.
488
BOBCAT SERVICE TRAINING PROGRAM
Electrical
Circuitry
Trouble
Shooting
Most of the primary wiring conductors used in
the machines and automobiles are made of
several strands of copper wire wound
together and covered with a polyvinyl chloride
(PVC) insulation.
Stranded wire is used because of its flexibility
and current flows on the surface of the
conductors.
Because there is more surface area exposed
in a stranded wire, there is less resistance in
the stranded wire than in the solid wire
489
BOBCAT SERVICE TRAINING PROGRAM
Electrical
Circuitry
Trouble
Shooting
There are three major factors that determine the
proper size of wire to be used:
(1) The wire must be large enough diameter
for the length requiredto carry the necessary
current for the load components in the circuit to
operate properly.
(2) The wire must be able to withstand the
anticipated vibration.
(3) The wire must be able to withstand the
anticipated amount of heat exposure.
490
BOBCAT SERVICE TRAINING PROGRAM
Electrical
Circuitry
Trouble
Shooting
Todays vehicles have a vast amount of
electrical wiring that, if laid end to end,
could stretch for
half a mile or more. You must be proficient
at reading wiring diagrams in order to sort
though this great maze of wires.
Trying to locate the cause of an electrical
problem can be quite difficult if you do not
have a good understanding of wiring
systems and diagrams.
491
BOBCAT SERVICE TRAINING PROGRAM
Electrical
Circuitry
Trouble
You have to learn how wiring harnesses Shooting
are made,
how to read the wiring diagram, how to interpret the
symbols used, and how terminals are used.
This will reduce the amount of confusion you may
experience when repairing an electrical circuit.
It is also important to understand how to determine
the correct type and size of wire to carry the
anticipated amount of current.
It is possible to cause an electrical problem by simply
using the wrong gauge size of wire.
You must understand the three factors that cause
resistance in a wirelength, diameter, and
temperatureto perform repairs correctly.
492
BOBCAT SERVICE TRAINING PROGRAM
Cable Ampacity Electrical
Circuitry
Trouble
Ampacity is the maximum current (in
amperes) Shooting
that a conductor can continuously carry
without
exceeding the insulations continuous
operating
temperature.
In short, it is the cables ampere capacity.
All electrical conductors have some resistance
to
the flow of electrical current.
The resistance of a cable increases as the
cross-sectional area or gauge decreases.
Conversely, cables with a larger cross section
have less resistance and thus, a higher 493
BOBCAT SERVICE TRAINING PROGRAM
Electrical
Circuitry
Trouble
Cable Ampacity Shooting
494
BOBCAT SERVICE TRAINING PROGRAM
Electrical
Circuitry
Trouble
Shooting
Primary wiring is the term used for conductors
that carry low voltage.
The insulation of primary wires is usually thin.
Primary wiring refers to smaller wire with light
insulation
Secondary wiring refers to wires used to carry
high voltage, such as ignition spark plug wires.
Secondary wires have extra thick insulation.
Secondary wire refers to larger wire or cable
with heavier insulation
495
BOBCAT SERVICE TRAINING PROGRAM
Electrical
Circuitry
Trouble
Shooting
496
BOBCAT SERVICE TRAINING PROGRAM
Electrical
Circuitry
Stranded wire is used because Trouble
it is very
flexible and has less resistanceShooting
than solid wire.
This is because electrons tend to flow on the
outside surface of conductors. Since there is
more surface area exposed in a stranded wire
(each strand has its own surface), there is less
resistance in the stranded wire than in the
solid wire.
The PVC insulation is used because it can
withstand temperature extremes and
corrosion.
PVC insulation is also capable of withstanding
battery acid, antifreeze, and gasoline. The
insulation protects the wire from shorting to
ground and from corrosion. 497
BOBCAT SERVICE TRAINING PROGRAM
Electrical
A ballast resistor is used byCircuitry
some
Trouble
manufacturers to protect the ignition primary
Shooting
circuit from excessive voltage. It reduces the
current flow through the coils primary
windings and provides a stable voltage to the
coil. Some automobiles use a resistance wire in
the ignition system instead of a ballast resistor.
This wire is called the ballast resistor wire and
is located between the ignition switch and the
ignition coil (Figure 4-3) in the ignition RUN
circuit.
Spark plug wires are also resistance wires.
The resistance lowers the current flow through
the wires. By keeping current flow low, the
magnetic field created around the wires is kept
498
BOBCAT SERVICE TRAINING PROGRAM
Electrical
Circuitry
Trouble
Shooting
499
BOBCAT SERVICE TRAINING PROGRAM
Electrical
Circuitry
Trouble
Shooting
An additional amount of consideration must be
given for some margin of safety when selecting
wire size. There are three major factors that
determine the proper size of wire to be used:
1. The wire must have a large enough diameter,
for the length required, to carry the necessary
current for the load components in the circuit
to operate properly.
2. The wire must be able to withstand the
anticipated vibration.
3. The wire must be able to withstand the
anticipated amount of heat exposure.
500
BOBCAT SERVICE TRAINING PROGRAM
Electrical
Circuitry
Trouble
Wire size is based on the diameter of the
conductor. Shooting
The larger the diameter, the less the resistance.
There are two common size standards used to
designate wire size:
American Wire Gauge (AWG) and Metric.
The AWG standard assigns a gauge number to
the wire based on its diameter. The higher the
number, the smaller the wire diameter. For
example, 20-gauge wire is smaller in diameter
than 10-gauge wire. Most electrical systems in
the automobile use 14-, 16-, or 18-gauge wire.
Some high current circuits will also use 10- or 12-
gauge wire. Most battery cables are 2-, 4-, or
6-gauge cable. 501
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Both wire diameter and wire length affect
Shooting
resistance. Sixteen-gauge wire is capable of
conducting 20 amperes for 10 feet with
minimal voltage drop. However, if the current is
to be carried for 15 feet, 14-gauge wire would
be required.
If 20 amperes were required to be carried for
20 feet, then 12-gauge wire would be required.
The additional wire size is needed to prevent
voltage drops in the wire.
The illustration (Figure 4-6) lists the wire size
required to carry a given amount of current for
different lengths.
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To perform the function of connecting
Circuitrythe wires
Trouble
from the voltage source to the load component
Shooting
reliably, terminal connections are used.
Todays vehicles can have as many as 500
separate
circuit connections. The terminals used to make
these connections must be able to perform with
very low voltage drop. Terminals are constructed
of either brass or steel. Steel terminals usually
have a tin or lead coating. A loose or corroded
connection can cause an unwanted voltage drop
that results in poor operation of the load
component. For example, a connector used in a
light circuit that has as little as 10% voltage
drop (1.2V) may result in a 30% loss of lighting505
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Electrical
Circuitry
Trouble
Shooting
Terminals can be either crimped or soldered to
the conductor.
The terminal makes the electrical connection
and it must be capable of withstanding the
stress of normal vibration.
The next slide shows several different types of
terminals used in the automotive electrical
system.
In addition, the following connectors are used
on the automobile:
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Electrical
Circuitry
Trouble
Shooting
1. Molded connector:
These connectors usually have one to four
wires that are molded into a one-piece
component
Although the connector halves are separate,
the connector itself cannot be taken apart.
2. Multiple-wire hard-shell connector:
These connectors usually have a hard plastic
shell that holds the connecting terminals of
separate wires .The wire terminals can be
removed from the shell to be repaired.
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Circuitry
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Shooting
3. Bulkhead connectors:
These connectors are used when several
wires must pass through the bulkhead .
4. Weather-Pack Connectors:
These connectors have rubber seals on the
terminal ends and on the covers of the
connector half .
They are used on computer circuits to
protect the circuit from corrosion, which
may result in a voltage drop.
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5. Metri-Pack Connectors: Shooting
These are like the weather-pack connectors
but do not have the seal on the cover half
6. Heat Shrink Covered Butt Connectors:
Recommended for air bag applications by
some manufacturers.
Other manufacturers allow NO repairs to
the circuitry, while still others require
silver-soldered connections.
To reduce the number of connectors in the electrical
system, a common connection can be used. If there are
several electrical components that are physically close
to each other, a single common connection (splice)
eliminates using a separate connector for each wire.
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Make certain the ground returnTrouble
connections
made Shooting
to the chassis frame or engine are clean and
tight.
Where the engine or body is mounted on
rubber or other insulating material, use
flexible bonding wires to connect the parts
together.
Pay particular attention to these areas
because rust or corrosion may form at these
connections, preventing the flow of current
in the circuits even though the screws or
bolts are tight.
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Circuitry
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Shooting
Almost all of the electrical and electronic
circuits
you work with are grounded.
This means that one leg of the circuit is
connected to a common conductor, such as a
structural member (frame) of the equipment.
When the grounded leg of the circuit is
connected to a good electrical conductor, this
conductor may serve as one leg of the circuit.
No separate conductor is needed for this leg
of the circuit.
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A grounded circuit has advantages since it
reduces overall weight by using fewer
conductors. This results in a reduction in
cost and space requirements.
Other advantages are that troubleshooting
is simplified to some extent and the
impedance of the ground return path is
lower than that of a wire conductor.
The grounded system also has
disadvantages. Short circuits result when a
bare spot on any ungrounded conductor
touches ground.
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The term ungrounded system means that the
Circuitry
Trouble
circuit
Shooting
is in no way connected to ground.
All conductors are run from the power source to
the loads.
Circuits of this type are often referred to as
being above ground.
The ungrounded system has a number of
advantages.
It prevents one circuit from feeding into
another.
No malfunction of equipment occurs should one
conductor become accidentally grounded.
The circuits are completely insulated from each
other.
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Questions ?
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