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WELCOME TO PAHANG CEMENT
WELCOME TO PAHANG
CEMENT
ABOUT PAHANG CEMENT
ABOUT PAHANG CEMENT
• • • • • • Pahang cement Sdn. Bhd.(PCSB) a wholly owned subsididiary of YTL
Pahang cement Sdn. Bhd.(PCSB) a wholly owned subsididiary of YTL Cement Berhad
YTL Cement has a operating cement plant capable of producing 1.4 million MT per annum of cement under Malaysia standard MS 552
This company has been in operation since 1998
It is the most modern cement plant in the country adopting the latest state-of-art processes
This company incorporating all necessary environmental prevention and safety measures in its manufacturing process
PCSB is also certified company which recognized by SIRIM have been awarded are as follows:
i.
ISO 9901
ii.
iii.
iv.
ISO 14001
OHSAS 18001
ISO 50001
v.
vi.
ISO/IEC 17025
PRODUCT CERTIFICATION
THE PLAN OF PAHANG CEMENT
THE PLAN OF PAHANG CEMENT
TYPE OF PACKER
TYPE OF PACKER
TYPE OF PACKER
ROTARY PACKER SPOT
ROTARY PACKER SPOT
Claudius Peters Turbine(Vertically rotating): • Conical material feeding Vertical impeller driven via v-belt Solid turbine bearing
Claudius Peters Turbine(Vertically rotating):
• Conical material feeding
Vertical impeller driven via v-belt
Solid turbine bearing
• Sealing of housing via labyrinth seal
with scavenging air
Solid impeller construction
Smooth dismantling for maintenance
Inspection of the turbine through
cover opening
• 5.5kW motor power
• Optional frequency-controlled turbine
speed and wear-resistant design.
TYPE OF BELT USED IN PACKING PLANT
TYPE OF BELT USED IN PACKING PLANT
• Rought top belt • Endless belt • PVC belt • Curve Belt link
• Rought top belt
• Endless belt
• PVC belt
• Curve Belt link
PACKING PLANT PROCESS FLOW
PACKING PLANT PROCESS FLOW
Silo 1 +Silo 2 • Line 1
Silo 1 +Silo 2
• Line 1
Bucket Packer 1+Bucket Packer 2 • Frist Floor
Bucket Packer
1+Bucket Packer 2
• Frist Floor
Dust plant Packer 1+ Packer2 • Fifth floor
Dust plant Packer 1+
Packer2
• Fifth floor
Vibrator screen • Fouth floor
Vibrator screen
• Fouth floor
Dust Plant Rotary Lock+Packer Bin Actuator • Third floor
Dust Plant Rotary
Lock+Packer Bin
Actuator
• Third floor
Rotary Packer • Second floor
Rotary Packer
• Second floor
Drum destroyer,Screw Conveyer • Frist floor
Drum
destroyer,Screw
Conveyer
• Frist floor
THE FLOW OF BELT USED IN PACKING PLANT
THE FLOW OF BELT USED IN PACKING
PLANT
Rotary Packer Discharge belt Guiding belt Weigher belt Reject belt Diverter belt Long belt 1(to palletizer
Rotary Packer
Discharge belt
Guiding belt
Weigher belt
Reject belt
Diverter belt
Long belt 1(to palletizer 1 and 2)
Long belt 2
Long belt 3
Curve link conveyer
Flat belt after curve link
Gravity roller
Diving belt ( bag flattening belt)
Positionong belt
Accumelatng belt
Layer forming belt
PROBLEM IN PACKING PLANT
PROBLEM IN PACKING PLANT
• Tentioning the belt • The roller bearing spoil • Belt always wear and tear faster
• Tentioning the belt
• The roller bearing spoil
• Belt always wear and tear faster
• Troubleshooting the Rotary Packer
LOADING BAY
LOADING BAY
LOADING BAY
PALLETIZER
PALLETIZER
Palletizer and Wrapping Systems • Palletizer with a capacity of up to 4500 bags/h Bag transportation
Palletizer and Wrapping Systems
• Palletizer with a capacity of up to
4500 bags/h
Bag transportation systems
Tubular wrapping machines for up
to 100 pallets/h
• Combined tubular wrapping and
winding machines
• Electrical control and automation