MATERIALS
INTRODUCTION
The practical application of engineering materials
in manufacturing engineering depends upon
through knowledge of their particular properties
under wide range of conditions.
The term property is a qualitative or
quantitative measure of response of materials to
externally imposed conditions like forces and
temperature.
However, the range of properties found in
different classes of materials is very large.
CLASSIFICATION OF MATERIAL PROPERTY:
Materials properties
physical
magnetic
Mechanical chemical
technological
thermal electrical
optical
MECHANICAL PROPERTIES:
The properties of materials that determines its
behaviour under applied forces are called
mechanical properties.
They are usually related to the elastic and plastic
behaviour of the material.
These properties are expressed as the function of
stress-strain.etc
A sound knowledge of mechanical properties of
materials provides the basis for predicting
behaviour of materials under different load
conditions and designing the components out of
them.
CLASSIFICATION OF MECHANICAL PROPERTIES:
1). ELASTICITY
2). PLASTICITY
3). TOUGHNESS
4). RESILIENCE
5). TENSILE STRENGTH
6). YIELD STRENGTH
7). IMPACT STRENGTH
8). DUCTILITY
9). HARDNESS
10). FATIGUE
11). CREEP
12). WEAR RESISTANCE
STRESS -STRAIN
FIG-CHARPY TESTER
This produces a graph of impact toughness for the material as a
function of temperature.
It can be seen that at low temperatures the material is more brittle
and impact toughness is low. At high temperatures the material is
more ductile and impact toughness is higher.
The transition temperature is the boundary between brittle and
ductile behavior and this temperature is often an extremely
important consideration in the selection of a material.
2). Notch-Toughness:
Notch toughness is the ability that a material possesses to
absorb energy in the presence of a flaw.
Notch-toughness is measured with a variety of specimens such
as the Charpy V-notch impact specimen or the dynamic tear
test specimen.
impact testing the tests are often repeated numerous times
with specimens tested at a different temperature.
With these specimens and by varying the loading speed and
the temperature, it is possible to generate curves such as those
shown in the graph.
The material develops plastic strains as the yield stress is
exceeded in the region near the crack tip.
The amount of plastic deformation is restricted by the
surrounding material, which remains elastic.When a material is
prevented from deforming plastically, it fails in a brittle
manner.
It is the property of a metal, which gives it the
ability to resist being permanently deformed
when a load is applied.
Ductility
Elastic stiffness
Plasticity
Strain
Toughness
Viscosity
FATIGUE
Metal fatigue is the progressive and localized
structural damage that occurs when a material is
subjected to cyclic loadings.
Q=KWL/H
where
Q is the total volume of wear debris
produced
K is a dimensionless constant
W is the total normal load
L is the sliding distance
H is the hardness of the softest contacting
surfaces
Note that is proportional to the work
done by the friction forces as described
by Reye's hypothesis.