Jennifer Moore
The ADC Opportunity
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Contents
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Introducing Grangemouth
Grangemouth Site History
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ADC Focus & Talent
Marketing,
Discovery Preclinical Phase 1 Phase 2 Phase 3 Launch Packaging Sales &
Distribution
Core Services
Lab scale & toxicology supply
Early phase clinical supply
Late phase clinical supply
Launch & commercial supply
Core Competencies
Process development
Process optimization & robustness
Analytical, bioanalytical & stability
Technology transfer & scale-up
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Personnel Head Count
Department Personnel
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Development Groups
Summary of Process Development Experience
Auristatins 79 39 118
Maytansines 39 4 43
Duocarmycins 75 0 75
Others 9 1 10
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Analytical Development Group
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ADC Manufacturing
ADC Manufacturing - Facility
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Manufacturing Suites - Overview
Suite 6
(area free for expansion) (ADCs)
Suite 5
Main Offices & Conference Room (ADCs)
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Equipment & Cleaning Philosophy
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GMP Manufacturing Experience
Maytansines 13 7
Duocarmycins 25 0
Total 178 95
Highlights
Manufactured over 270 GMP batches
Current projects at >1kg scale
22 different products manufactured to GMP
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ADC Commercialisation
ADC Commercialisation
Process Characterisation
Identify product quality attributes
Categorise process parameters
Risk assessment/process mapping
Perform characterisation studies
Process Justification Reporting
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ADC Commercialisation
Process Validation
Process conformance studies, impurity clearance, mixing
study (formulation step), drug substance homogeneity,
freeze down studies.
Cleaning Validation
Inter batch cleaning, clean / dirty hold times, process /
cleaning agent residue removal, microbial quality,
(depyrogenation / sanitisation steps), resin / membrane
cleaning.
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Quality
Regulatory History
FDA Audits
FDA Pre-Approval Inspection 2011 FDA approval granted for commercial
supply
FDA June 2013 routine inspection, 4 items all closed
MHRA Audits
Successful MHRA audits in 2004, 2006, 2009 & 2012
Most recent audit June 2014 no critical or major observations
Site fully licensed by MHRA
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Regulatory History
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Commercial ADC Supply
EU Korea Ukraine
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Quality Management Systems and ADC Quality
Quality Management System in line with EU, FDA & ICH guidelines
QMS is currently aligned with Part II EU GMP/Q7
Site has a full GMP licence for commercial and clinical drug product and API
Clinical and Commercial ADCs are released by QP
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Quality Control
Two laboratories dedicated to QC (400m2 area)
10 year history of routine testing of ADCs including cell based assays and
ELISA
Strong experience with ADC method transfer, development and validation
studies
QC personnel are aligned with clients to provide continuity through the
lifecycle of a project
34 personnel in total, including 9 in development
Testing to support routine GMP operations are performed in-house
Toxicology, BDS and FDP release testing
Stability studies to ICH Q1:
History of 80 studies performed/in progress
Tox, DS, DP and reference materials
-70C, -20C, 5C, 25C/60%RH (accelerated)
Outsource sterility and particulates testing
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Analytics for ADC Characterisation
Analytical
Typical Assays
Category
HIC Profile Dot Blot
Identity
icIEF Profile
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ESH at Grangemouth Site
Health and Safety
Site dedicated ESH Manager supported by wider Piramal ESH plus site based Employee
Safety Representatives
Operate in compliance with the Health and Safety at Work Act and other UK
Regulations
Site Enforcing Authority is the Health and Safety Executive (HSE) no Improvement
notices or enforcement notices
All projects are assessed under Control of Substances Hazardous to Health Regulations
(COSHH)
Experience:
- Potent prostaglandin for >20 years
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Environmental
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Piramal - FujiFilm Diosynth Alliance
Alliance Benefits - Overview
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Alliance Benefits: ADC Development Challenges
Antibody
Selection of lead antibody candidate
Site specific conjugation technologies
Conjugation
Site of conjugation and impact on stability and
pharmacokinetics
Extent of and control of heterogeniety
DAR optimisation and characterisation
Optimisation and control of reaction steps
ADC analytics
Formulation
Antibody generally good track record of stability
BUT: Many small molecule drugs relatively hydrophobic:
potential for hydrophobicity driven aggregation
Cost of goods
FujiFilm Diosynth Piramal alliance offers an
integrated approach to common challenges
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ADC Development Solutions An Integrated
Approach
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Summary
ADC Batch History
Maytansines 39 4 13 7
Duocarmycins 75 0 25 0
Others 9 1 0 0
Highlights
Manufactured over 500 batches (>270 GMP)
Experience with over 100 distinct ADC
candidates
Current GMP projects at >1kg scale
22 different products manufactured to GMP
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Summary
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Thank You!