LG Electronics Internal Use Only Issue : 14 May 2014

Part Inspection Instruction - Fan(Blower) Revise : 17 Feb 2016 1 /9

LG(67)-G3-1008 Revision # : 2

Part Inspection Instruction - Fan(Blower)

0. Revision History
1. Scope
Product in Charge
Common 2. Purpose
RAC Only 3. Terminology
SAC Only
4. Authority and Responsibility
5. Inspection Item
6. Detailed Inspection Manual

H&A Company / QM FD
RAC SQA part
LG Electronics Internal Use Only Issue : 14 May 2014
Part Inspection Instruction - Fan(Blower) Revise : 17 Feb 2016 2 /9
LG(67)-G3-1008 Revision # : 2

0. Revision History
Rev. # Rev. Date Pages Revised Contents Charge Department
1 12 Dec 2014 All Change of standard name/control number Iksoo Jang Production
- Part inspection manual Part inspection quality audit
instruction team
1 - AE-IQC-001 LG(67)-G3-1001
3 Description of Product in
Charge(Common)
7 Addition of Standard items
- Scope, Purpose, Terminology,
Authority and Responsibility
Change of Unbalance Measurement
checking condition
- Fan rotating direction : same
with that of product
2 17 Feb 2016 4 AQL Level, Test Facility add SeonGyun RAC SQA
Assurance test item and detailed inspection manual delete Kim

10 Add RoHS inspection manual

LG Electronics Internal Use Only Issue : 14 May 2014
Part Inspection Instruction - Fan(Blower) Revise : 17 Feb 2016 3 /9
LG(67)-G3-1008 Revision # : 2

1. Scope
This instruction is applied to the incoming inspection and assurance test for the parts of Air-conditioner, H&A company.

2. Purpose
The purpose of this instruction is to standardize inspection items and conditions, judgment criteria of incoming part, and
acquire the identical quality level through the documentization of detailed inspection method.

3. Terminology
1) Incoming inspection
The inspection which is done for every part incoming lot

2) Periodic test
The inspection which is done for periodically

4. Authority and Responsibility

1) Incoming inspection engineer
He/she is responsible to keep this instruction as state of the art and to identify with actual condition. In case of revision,
it should be approved by RAC and SAC engineer in case of Common part and revised in both side at the same time.

2) Incoming inspection team leader

He/she is responsible to manage this instruction as same with actual inspection condition and keep that of RAC and
SAC identical.
 LG Electronics Internal Use Only Issue : 14 May 2014
Part Inspection Instruction - Fan(Blower) Revise : 17 Feb 2016 4 /9
LG(67)-G3-1008 Revision # : 2

5. Inspection Item

Inspection Level
Measuring
No. Category Inspcetion Item Inspection Method Judgment Criteria Etc
Instructment AQL Period

Check shrink, w/line, scratch, No shrink, w/line, scratch,

1 Incoming Appearance Visual S-3 1.5 Lot
deformation on the blade deformation, crack on the blade

Specification, Check part missing and material

2 Incoming Visual Same with the drawing n=2 Lot
Structure Check D-Cut formation

Measure major
3 Incoming Dimension dimension(diameter, Blade height V/C Same with the drawing n=2 Lot
difference, etc.)
4 Incoming Weight Measure Fan weight Scale Same with the drawing n=2 Lot

5 Incoming Unbalance weight Measure Unbalance Balance machine Same with the drawing n=5 Lot CTQ Item

6 Incoming TIR Measure TIR for shaft direction Dial Gauge Same with the drawing n=5 Lot CTQ Item
Vendor:
1/month
No hazardous material and refer to LG:
7 Periodic ROHS Check unit with XRF XRF n=1 1/Month
the LG(67)-B-4501-08 1/month(Ch
oose 1
product)

1) Inspection Item can be changed by parts characteristic

2) AQL level can changed by oversea subsidiarys characteristic but should be equal or more than KR AQL level
LG Electronics Internal Use Only Issue : 14 May 2014
Part Inspection Instruction - Fan(Blower) Revise : 17 Feb 2016 5 /9
LG(67)-G3-1008 Revision # : 2

6. Detailed Inspection Manual Fixing Balance Weight

1) Structure/Appearance Inspection
Inspection Method
- Check out the outer surface with eye.
Judgment Criteria
- No shrinkage, Weld line, scratch, deformation, Burr, Crack on the
surface of blade.
- Shape and color should be same with drawing.
- Balance weight should be fixed tightly not to move.
Test Facility
- Naked eye
Field Defect Case
2) Specification Check
Inspection Method
- Compare part list and spec with drawing.
- Check assembly of D-Cut and accordance with shaft.

Judgment Criteria
- Used parts should be same with drawing/approval sheet.
- Material should be same with drawing.

Test Facility
- Naked eye
LG Electronics Internal Use Only Issue : 14 May 2014
Part Inspection Instruction - Fan(Blower) Revise : 17 Feb 2016 6 /9
LG(67)-G3-1008 Revision # : 2

3) Dimension Check

Inspection Method
- Measure defined dimensions on the drawing.
- Measure Hole diameter.

Judgment Criteria
- Each dimension should satisfy with spec on the drawing.
- Hole diameter of D-Cut area should be same with the drawing.

Test Facility
- Vernier Calipers, Dial Gage, Hole Tester

4) Weight Measurement

Inspection Method
- Calibrate weight balance to Zero point.
- Measure the weight of Fan.

Judgment Criteria
- Measured value should satisfy with the drawing.

Test Facility
- Weight Balance
LG Electronics Internal Use Only Issue : 14 May 2014
Part Inspection Instruction - Fan(Blower) Revise : 17 Feb 2016 7 /9
LG(67)-G3-1008 Revision # : 2

5) Unbalance Measurement
Rotation of Unbalance Measurement
Inspection Method
- Fix the fan on the Balance machine.
- Set RPM value with the drawing.
- Operate machine and measure the value.
Caution : Fan rotation should be same with that of product.

Judgment Criteria
Rotation
- Must satisfy with the drawing.
of the Test
Test Facility
= Rotation of the Product
- Balance meter
LG Electronics Internal Use Only Issue : 14 May 2014
Part Inspection Instruction - Fan(Blower) Revise : 17 Feb 2016 8 /9
LG(67)-G3-1008 Revision # : 2

6) TIR Measurement
Axial TIR Measurement
Inspection Method
- Fix the specimen on the Jig.
- Axial TIR : Touch dial gage on the edge of fan body to the direction of
shaft. Dial gage
- Facial TIR : Touch dial gage on the edge of fan body to the direction
of face.
- Rotate fan and measure the value difference.

Judgment Criteria
- Must satisfy with the drawing. Facial TIR Measurement

Test Facility
- Dial gage, Jig for Fan fixing

Dial gage
LG Electronics Internal Use Only Issue : 14 May 2014
Part Inspection Instruction - Fan(Blower) Revise : 17 Feb 2016 9 /9
LG(67)-G3-1008 Revision # : 2

7) RoHS Compounds Regulated parts and materials Maximum Allowable Concentration Level
All parts 800 mg/kg
Inspection Method rubber hardener, pigment, paint and varnish, lubricant,
plastic stabilizer, battery material, free cutting
- Check hazardous substance Lead
Main Containing Purpose brass/optics materials, soldering, rubber vulcanizing
by XRF machine or reagent agent, derivative bon steel, material, resin stabilizer,
plating material, alloy element, resin additives
Analyzing method IEC 62321:2008, EN 62321:2009, IEC 62321-5:2013. etc.
Measurement ICP-AES/OES, AAS, ICP-MS
All parts 80 mg/kg
pigment, corrosion-resisting surface treatment,
electric/electronic materials, optics materials, stabilizer,
Main Containing Purpose plating material, resin pigment, fluorescent material for
Cadmium
optical glass, electrode, soldering materials, electrical
contacts
Analyzing method IEC 62321:2008, EN 62321:2009, IEC 62321-5:2013. etc.
Measurement ICP-AES/OES, AAS, ICP-MS
Interior and exterior plastic, paint and varnish, ink,
coating/soldering, wattmeter, electrical contacts (relay, 800 mg/kg
switch, sensor)
fluorescent material, electrical contacts material,
Main Containing Purpose pigment, anti-corrosion preparation, high efficiency
Mercury illuminant, antibiosis treatment
vomiting, wheal, eye spasm, the kidney and brain
Harmfulness damage, visually handicap, loss of eyesight, failing of
memory
Analyzing method IEC 62321:2008, EN 62321:2009, IEC 62321-5:2013. etc.
Measurement ICP-AES/OES, AAS, ICP-MS, TD-AAS, CV-AAS/AFS
Plastic, rubber, painting, ink, non-plating parts as
800 mg/kg
metal/plastic coating 1)
Hexavalent chromium surface treatment parts
Negative
Judgment Criteria (Screw, Bolt, Nut, plate etc.) and electroplating 2)
Hexavalent Main Containing paints, pigment, ink, catalyzer, plating, corrosion

- Follow LG(10)-A-9023 chromium

Purpose
protection surface treatment, dyes, pigment desiccant,
surface treatment, chromate treatment, adhesion
improvement for pigment
The standard of hazardous substance Analyzing method
IEC 62321:2008, EN 62321:2009, etc.
Metal : IEC62321-7-1:2013, Polymer : IEC62321-7-2:2013
Measurement UV-VIS, IC (Cr(VI)), ICP-AES/OES, AAS, ICP-MS (Total Cr)
management for LGE product Plastic 800 mg/kg
Main Containing
PBBs Flame retardants
Purpose
Test Facility PBDEs
Analyzing method IEC 62321:2008, EN 62321:2009, IEC 62321-5:2013. etc.
Measurement GC-MS
- XRF, Reagent, GC-MS etc