By Agustinus Suryo

What is Faade?
The facade is one of the architectural face
element were first visitor from outside can
communicate the function and value of the
building to the visitors

facade not only aims to showcase

the aesthetic but also creates a space
qualified
 Total prefabrication = high quality
standard, minimum probability of
defects
Fast & easy assembly
Cost effectiveness
Low thermal conductivity
High water & wind tightness
Health & safety
1. Precast concrete
2. Lightweight Concrete
3. Glass
4. Aluminum Composite Panel ( ACP)
5. Sealant
6. Maintenance
 Design
Typical Shape and Dimension

MARKING

Concrete Strength: LIFTING HOOKS 12mm

K-400 (fc 35) FOR INSTALATION
Reinforcement Steel:
Mesh 6-150mm
Single/Double Layers
LIFTING HOOK 12mm
Thickness: 100mm STEEL EMBEDDED FOR INSTALLATION
+ BOLD

LIFTING EYES
EXPOSE SURFACE Capacity 2.5tons
(Trowel Finished)

GROOVE

H (Varies)
EXPOSE SURFACE
(Mould Finished)

STEEL EMBEDDED
+ BOLD
Design

Shape and Dimension

Wide : 1.50 ~ 2.00 m

Span : 3.00 ~ 5.00 m Connecting Bar D-10
Joint Bar 8mm
L = 10 cm;
L = 15 cm; Spacing = 30-60cm
Spacing = 20-25cm
Slab Thickness : 65 ~
75mm
Topping : 55 ~ 75 mm

Weight : 1.0 ~ 2.0 Ton

Rough Surface
Design
Reinforcement and Concrete

Steel Wire : BJTD-40 (fy = 4000 kg/cm2) 65 & 75mm

Concrete : K-400 Plastic Stud

15-20 mm
Primary Bar D-10
Concrete Cover : 15 ~ 20 mm Spacing = 12-15 cm
15cm
10cm

1/5 Span
1/5 Span
Design

Details :

Connecting
Bar
T 1 (cm)

T 1 (cm)

Beam
Formwork
Design

Details :
Longitudinal Bar

Joint Bar
Topping

T 2 (cm)

T 1 (cm)

Half Slab Mortar Semen 1 : 4

Design
JOINT & CONNECTION

PANEL PRECAST

CONNECTION TO
PANEL

ANGLE BAR

EMBEDDED
PLATE + BOLT WELDED

SEALANT

BEARING PAD EMBEDDED

PLATE EMBEDDED PLATE
TO STRUCTURE
SLAB STRUCTURE

EMBEDDED
PLATE + BOLT

WELDED
ANGLE BAR
BEAM STRUCTURE
Design

Loads : at Handling, Stripping and Transportation

L1 a
a

A 1 B

MA = a.0,5.q.a2 MA = Negative
moment
M1 = Positive
M1 = moment
a.0,125.q.L12 - MA a = impact
Note : Concrete Strength at stripping > 75 kg/cm2 factor
while for transportation > 175 kg/cm2 (7 days old)
 Design MA = Negative moment
M1 = Moment at Mid
Span (inside)
Loads : at Installation M2 = Moment at Mid Span
(outside)
q1 = Panel weight (kg/m)
q2 q2 = Topping Weight
(kg/m)
q1
2 A 1 B 2
L1=1.219m
a a

Scaffolding MA= MB =
0,25.(q1+q2)(L13+a3)(L1+2a)/(3L12+8aL1+a2
)

M1 = 0,125.(q1+q2).L12 - MA

MA M1
M2 MB
M2 = (0,5.(q1+q2) - MA/a).(0,3a) -
0,5(q1+q2)(0,3a)2)
Note : Concrete Strength at Installation > 250 kg/cm2 ( 7 ~ 14 days)
 Design
JOINT & CONNECTION

CONNECTION TO PANEL
(BOLT JOINT) CORNER PANEL

PANEL PRECAST

BEAM STRUCTURE
CONNECTION TO STRUCTURE
(WELD JOINT)
MANUFACTURING PLAN

Moulds

GROOVE FORMER
Plate 10mm
Angle Bar

SUPPORT BEAM
MANUFACTURING PLAN

CAGE ASSEMBLY AND CONCRETING

LIFTING HOOK

EMBEDDED PLATE
+ BOLT
MESH 6-150mm
Double Layer

LIFTING EYE

Concrete : K-400
Cement Content : Min 400kg/m3
Slump : 4-6cm
Admixture : Super Plasticizer
MANUFACTURING PLAN
STRIPPING AND HANDLING

Max 75o

Concrete Strength at Stripping : Min 100kg/cm2

MANUFACTURING PLAN
STOCKING AT YARD
RUBBER
FOAM t=5mm

Timber Wood
6x10x30cm

At factory
At Project Site
MANUFACTURING PLAN
TRANSPORTATION

4 x 2 Timber Wood
of 6x10x30cm

Max 5 Layers

Concrete Strength at Transportation : Min 250kg/cm2

MANUFACTURING PLAN
Process Scheme and Quality Assurance

Cement Aggregate Admixture Wire Rod / Rebar

Inspection: Inspection:
- Sieve analysis - Tensile Strength
- Clay lumps, organic - Yield Strength
- Absorption and SG - Dimension

BATCHING & MIXING CONRETE

Inspection:
- Slump test
- Cube / cylinder test

REINFORCMENT FABRICATION

Inspection:
- Steel arrangement
- Wire Diameter, spacing

MOULD ASSEMBLY
MANUFACTURING PLAN
Process Scheme and Quality Assurance

MOULD CASTING
ASSEMBLY (POURING CONCRETE)
Inspection:
- Compaction
Inspection: - Concrete Condition
- Cleanness, Mould oil
- Mould Accuracy
- Mould tightening
- Concrete Cover
CURING
Inspection:
- Temperature
- Humidity

STRIPPING

Inspection:
Inspection: - Visual Check
- Visual Check - Dimension Check
- Stacking

DELIVER HANDLING AND

TO SITE STACKING
Inspection:
- Stacking Support
- Lifting Device
MANUFACTURING PLAN
 Handling & Transportation
Handling

a
a a = Maximum
60o
 Handling & Transportation
Stacking

Maximum 10 layers at transportation and 15 layers at stock

Minimum 2 support, at 0.15~0.20 Span
Middle support beam should not greater height than edge support
(recommended to use 4 support other than 3 support)
 Handling & Transportation
Handling
 Handling & Transportation
Stacking
 Dimension & Visual Check
Defect Criteria and Repair

Cracks
0.20mm

cover
Crack width <0.20mm, at depth 0.25~0.75 cover
cover Accepted, after repair with non shrinkage mortar

0.30mm

cover Crack width <0.30mm, through reinforcement

cover Accepted, after repair with non shrinkage mortar or epoxy

0.50mm

cover Crack width <0.50mm, through wall

Accepted, after repair with epoxy mortar
 Dimension & Visual Check
Defect Criteria and Repair

Break 50mm

50mm
Break , depth < cover, extending at any direction < 50
cover
Accepted, after repair with non shrinkage mortar
50mm

> 50mm

Break, extending > 50mm, reinforcement exposed

Accepted, after repair with epoxy mortar
> 50mm
> 300mm

Honey combed > 300mm, through wall

Unaccepted, Reject
Dimension & Visual Check
Refers to American Precast Concrete Manual

Rough Surface

HEIGHT
Wide and Length Tolerance

Tolerance +/- 10mm

Tolerance +/- 5mm

Note :
Variation in wide and length is not more than 5% of quantity
Squareness

Tolerance +/- 5 mm

Tolerance +/- 5mm

Note :
Variation in squareness is not more than 5% of quantity
 Thickness

Tolerance -5, +10 mm

Max 10mm

Note :
Variation in thickness is not more than 10% of quantity
Flatness

L (Span 3 5m)

Max : 3-5 mm depend on span

Defect Criteria and Repair

Cracks
0.20mm

cover Crack width <0.20mm, at depth 0.25~0.75 cover

Accepted, after repair with non-shrinkage mortar
cover

0.30mm

cover Crack width <0.30mm, through reinforcement

Accepted, after repair with non-shrinkage mortar or epoxy mortar
cover

0.50mm
Crack width <0.50mm, through wall
cover
NOT Accepted
Defect Criteria and Repair

Break 50mm

50mm
Break , depth < cover, extending at any direction < 50mm
Accepted, after repair with non shrinkage mortar,
cover
Repaired mortar is the same color with panel
50mm

> 50mm

Break, extending > 50mm, reinforcement exposed

NOT Accepted

> 50mm
> 300mm

Honey combed > 300mm, through wall

NOT Accepted
 Description Weight
Kg/M3

1. Besi Baja 7690

2. Beton Bertulang 2400
3. Batu Bata 1500
4. Batako 1800
Ringan 5. LWC 600
Connection
Dinding sebagai elemen fasad bangunan yang berfungsi sebagai filter umtuk
memisahkan elemen luar dan dalam. Memberikan ruang arsitektur untuk di huni
secara nyaman, membungkusnya dari elemen elemen luar seperti, sinar matahari,
hujan, suara bising, panas dll

Stick Build System

Unitized Built system

The vast majority of curtain walls are installed long pieces (referred to as sticks)
between floors vertically and between vertical members horizontally. Framing
members may be fabricated in a shop, but all installation and glazing is typically
performed at the jobsite.
Unitized built systems
Unitized curtain walls entail factory fabrication and assembly of panels and
may include factory glazing. These completed units are hung on the building
structure to form the building enclosure. Unitized curtain wall has the
advantages of: speed; lower field installation costs; and quality control within
an interior climate controlled environment. The economic benefits are
typically realized on large projects or in areas of high field labor rates.
1. Kaca Bening
Kaca ini juga sering disebut dengan kaca polos atau dalam istilah teknisnya adalah float
glass.
Kaca ini tidak berwarna, memiliki permukaan yang sangat bersih, rata dan bebas
distorsi.
Karena sifat kacanya yang tidak berwarna, jenis kaca ini memberikan tingkat transmisi
yang tinggi (lebih dari 90%) serta memberikan bayangan yang sempurna.
Kaca ini banyak digunakan untuk eksterior maupun interior bangunan, baik rumah
tinggal maupun gedung bertingkat. Namun kaca ini tidak direkomendasikan untuk
ektserior bangunan bertingkat karena kemampuan menahan panas matahari yang
rendah.
Kaca ini juga dapat digunakan untuk perabot rumah tangga, misalnya lemari, table top,
dinding dekorasi, akuarium dan sebagainya.
Ketebalan kaca ini bervariasi, yang umum dipakai mulai dari 5mm, 6mm, atau 8mm.
Pemilihan ketebalan kaca disesuaikan dengan bentang kaca yang akan dipasang. Untuk
rumah tinggal dan interior gedung, biasanya digunakan kaca tebal 5mm, 6mm atau
8mm tergantung bentangnya.
2. Kaca Warna
Di kalangan masyarakat, kaca ini biasa disebut dengan kaca rayben, untuk kaca warna
hitam. Istilah teknisnya adalah tinted glass. Pada produk Asahimas, menggunakan
istilah panasap glass.
Kaca panasap merupakan kaca float yang diberi warna dengan menambahkan sedikit
logam pewarna seperti kobalt, besi, silenium, dan sebagainya pada bahan baku kaca.
Kaca panasap mampu menyerap 55% panas matahari, sehingga akan mengurangi beban
pendingin ruangan dan memberikan rasa nyaman pada penghuni bangunan. Dengan
warna kaca tersebut, maka sifat tembus pandang kaca menjadi rendah, sehingga
memberikan kebebasan privasi bagi penghuni bangunan.
Warna yang tersedia pada kaca panasap adalah blue green, dark blue, euro grey, dark
grey, bronze dan green.
Karena warna yang terkandung pada kaca, maka semakin tebal kaca, akan warnanya akan
semakin gelap dan tingkat penyerapan panas matahari akan semakin tinggi.
Kaca jenis ini dapat digunakan baik untuk eksterior maupun interior bangunan. Namun
dalam penerapannya, jenis kaca ini lebih banyak dipakai pada eksterior bangunan, baik
untuk pintu dan jendela, maupun pada curtain wall. Untuk pintu da jendela, biasa
digunakan tebal kaca 6mm. Sedangkan pada curtain wall, digunakan tebal kaca 8mm atau
10mm, tergantung bentang kaca dan hasil perhitungan beban angin.
3. Kaca Es
Kaca es, adalah kaca yang terdapat tekstur dengan pola tertentu pada salah satu sisinya.
Pada produk Asahimas, jenis kaca ini disebut dengan kaca Indofigur.
Kaca jenis ini diproduksi dengan cara yang disebut roll-out process, di mana leburan ahan
baku kaca dialirkan melalui sepasang rol dengan satu rol memiliki pola tertentu, sehingga
pada salah satu permukaan kaca akan tercetak pola sesuai dengan pola pada rol.
Karakter jenis kaca ini, memberikan efek dekoratif, efek pencahayaan dan efek
pembayangan yang menarik, serta memiliki kemampuan mereduksi silau secara
maksimum.
Penggunaan kaca ini lebih banyak dipakai pada interior bangunan, yaitu untuk partisi,
dinding, pintu perabot rumah dan kaca pada kamar mandi.
4. Kaca Reflektif
Kaca reflektif adalah jenis kaca yang mampu memantulkan cahaya dan mereduksi sifat tembus
pandang dari sisi luar, sehingga sering pula disebut dengan kaca one way. Pada produk
Asahimas kaca ini disebut dengan istilah kaca stopsol.
Dalam pembuatannya, kaca ini dilapisi dengan pelapis transparan tipis dari oksida logam
(sebagai lapisan pemantul) melalui proses pyrolysis.
Lapisan kaca refletif ini bersifat memantulkan cahaya dan panas, serta mampu memberikan
penampilan yang mewah, sekaligus menurunkan beban energi pengkodisian udara.
Lapisan coating reflektif ini dapat dilapiskan pada kaca clear maupun panasap (warna) blue,
dark blue, grey dan green.
Kaca ini biasa digunakan pada bukaan pintu atau jendela dinding luar, yang diharapkan
berpenampilan mewah pada bangunan. Untuk bangunan bertingkat, terutama digunakan
digunakan pada tipe dinding kaca eksterior (curtain wall).
5. Kaca Tempered
Secara singkat, kaca tempered adalah jenis kaca yang memiliki kekuatan yang sangat tinggi,
dibandingkan dengan kaca biasa.
Kaca tempered adalah kaca yang diperkeras dengan cara memanaskan kaca float biasa hingga
mencapai temperatur 700 derajat celcius, kemudin didinginkan mendadak dengan
menyemprotkan udara secara merata merata pada kedua permukaan kaca. dengan proses ini,
maka terjadi perubahan fisik kaca, yaitu terjadi perubahan gaya tekan dan gaya tarik pada
kaca, tapi secara visual tidak terjadi perubahan.
Dengan ketebalan yang sama, kekuatan kaca tempered mampu mencapai 3-5 kali lipat dari
kekuatan kaca biasa, terhadap beban angin, tekana air, benturan dan terhadap perubahan
temperatur yang tinggi (thermal shock).
Jika pecah, pecahan kaca tempered berbentuk kecil-kecil dan tumpul, sehingga sangat aman
bagi manusia (tidak akan melukai manusia).
Penggunaan kaca tempered terutama untuk bukaan-bukaan atau dinding kaca pada
bangunan yang menuntut tingkat keamanan yang tinggi.
Penggunaan lain adalah untuk pintu-pintu tanpa rangka (frameless), seperti pintu utama
maupun partisi kamar mandi.
6. Kaca Laminated
Kaca laminated merupakan kaca dengan tingkat keamanan dan perlindungan yang tinggi terhadap
penghuni. Jika terjadi sesuatu yang menyebabkan pecahnya kaca, maka kaca laminated tidak akan
berhamburan, tapi hanya retak dan sangat sulit ditembus.
Kaca laminated terdiri dari komposisi satu atau lebih lebih lembaran polifinil yang transparan,
fleksibel dan sangat kuat, dengan satu atau lebih lembaran kaca float, dan disatukan melalui proses
pemanasan dan pengepresan.
Karakterisitik kaca laminated, ialah bahwa pecahan kaca tidak akan jatuh atau berhamburan, namu
tetap melekat pada filmnya, dan kaca tetap terpasang pada rangkanya.
Kaca laminated yang sudah pecah, tetap suit sekali ditembus oleh manusia sehingga memberikan
tingkat keamanan yang sangat tinggi bagi penghuninya.
Penggunaan kaca laminated terutama untuk atap kaca, skylight, dinding kolamm renang dan lain-
lain, di mana tidak diinginkan adanya reruntuhan kaca jika pecah.
Kaca laminated juga digunakan untuk lemari pajang barang-barang berharga (anti pencuri)
Catatan: hindari proses lanjut pada kaca laminated seperti pemotongan, pembuatan lubang dan
aksesoris lain, walaupun mungkin dapat dikerjakan, tapi akan sangat sulit dan tidak rapi. Semua
ukuran dan aksesoris harus sudah tepat, sebelum proses laminate dikerjakan.
Kaca laminated yang terdiri dari dua lembar kaca biasanya digunakan untuk bangunan-bangunan.
Sedangkan yang terdiri lebih dari dua lembar biasanya untuk penggunaan-penggunaan khusus
seperti kaca taha peluru, kaca akuarium yang besar dan kaca pesawat terbang
Solution for a variety of application
environments:
Exterior Architecture
Interior Design
Advertising Signage
Transportation Vehicle
Green Architecture
Aluminum composite panels (ACP) may be able to
assist with meeting the requirements for a
Leadership in Energy and Environmental Design
(LEED) Certification project.

We believe that aluminum composite panels can be

calculated in MR credits for Recycled Materials (10%
or 20% recycled content) as well as MR Regional
Materials credits.
The following are descriptions of credits that may be
achieved:
The following are descriptions of
credits that may be achieved:
Credit 4.1 Recycled Content (10%)
Increase demand for building products that incorporate recycled
content materials, thereby reducing impacts resulting from
extraction and processing of virgin materials
Credit 4.2 Recycled Content (20%)
Increase demand for building products that incorporate recycled
content materials, thereby reducing impacts resulting from
extraction and processing of virgin materials
Credit 5.1 Regional Materials: 10% Extracted Processed &
Manufactured Regionally
Increase demand for building materials and products that are
extracted and manufactured within the region thereby supporting
the regional economy and reducing the environmental impact
resulting from transportation
 Credit 5.2 Regional Materials: 20% Extracted Processed & Manufactured
Regionally
Increase demand for building materials and products that are extracted and
manufactured within the region thereby supporting the regional economy and
reducing the environmental impact resulting from transportation.

Some aluminum composite panel systems boast a recycled content of

approximately 30% or greater (post and pre consumer calculated total). In LEED, a
combination of post consumer and pre-consumed recycled content is stipulated.
Also, aluminum can typically be recycled itself, so the materials that are used in
the ACP can be reused once they've reached the end of their lifecycle.
Some ACP products may also be helpful in reducing internal building temperatures
by achieving a high SRI (Solar Reflectivity Index). Indeed, using ACP can reduce
internal building temperatures (reducing AC loads in warm climates) and also
potentially reduce heat island effects which can be detrimental to natural habitats.
If the ACPs are manufactured in the U.S. (assuming it's the U.S. we're talking about
here) then anywhere within a 500 mile radius of the manufacturing facility would
allow your company's products to be considered for Regional Materials Credits in
LEED.
Sealant
 What is a sealant?

A sealant is an elastomeric material that allows

for 25% to 50% movement. Sealant is used to fill
gaps, to keep water and air at bay, to allow for
expansion and contraction of building materials,
and to enhance aesthetics. Silicone and
polyurethane are two popular types of sealant.
Despite their common purpose, there are a few
major differences between them.
1. Polysulphide Sealant
Master Bond polysulfides are versatile synthetic elastomers that are used in the
electronic, electrical, computer, metalworking, appliance, automotive and
chemical industries. They can be used in a wide range of applications, such as:
Aircraft fuel tank sealants
Industrial tank liners
Electrical potting
Corrosion protection of offshore structures
Vibration resistance of electro-optical devices

2. Urethane Sealant
Non-sagging Urethane Sealant cures to a flexible rubber that forms strong bonds
to properly prepared concrete, masonry, glass, plastics, wood, aluminum and
other metals. Cured material has excellent adhesion, cohesion and elasticity and
resists deterioration from weather, stress, movement, water and many chemicals
under typical dry service temperatures of 40 to +82.2C (40 to
+180F).
3. Polyurethane Sealant
While a polyurethane joints lifespan is typically 5-10 years, a silicone joints lifespan is typically 20+
years. Why is there such a big difference? Simply put, at the end of the day, a silicone joints
lifespan is longer because, chemically, it wont break down. Like UV light, temperature plays a role
too. Silicone is better suited for temperature extremes. This is especially important in the Mid-
Atlantic where we have some of the most dynamic thermal cycles in North America. Changes in
temperature cause the joints to expand and contract. Typically, the more flexibility the sealant
allows the better. Silicone allows for greater movement if thats whats necessary. What does this
mean for the owner? For a full system replacement, most manufacturers of polyurethane offer a 5
year warranty. From a silicone manufacturer, you can get a 20 year warranty. The choice comes
down to how long you are planning on maintaining the building. Some warranties
are transferable to the new property owner.

4. Putty Sealant
Putty is a generic term for a material with high plastic, similar in texture to clay or dough, typically
used in domestic construction and repair as a sealant or filler. Painter's Putty is typically a linseed
oil-based product used for filling holes, minor cracks and defacements in wood only. Putties can
also be made intumescent, in which case they are used for firestopping as well as for padding
of electric outlet boxes in fire-resistance rated drywall assemblies. In the latter case, hydrates in the
putty produce an endothermic reaction to mitigate heatransfer to the unexposed side..
5. Silicone
6. Modified silicone
7. Extended silicone
Organic sealant under UV exposure

Back bond Cracking

 Gondolas Roof Powered Building
Maintenance Units
A Building Maintenance Unit (BMU) is a form of suspended access
equipment intended to be permanently installed and dedicated to a
specific building or structure.
Cradle Monorail System
cradle is a revolutionary product where the hoist in the cradle
is a drum hoist type. Cradle Monorail is a versatile machine
with the agility to climb effortlessly and safely up and down
the building. It is used together with the monorails, sockets
and davits, motorised trolleys or other rigging systems.
Ladder and Gantry Systems
ladders and gantries running along extruded
aluminum tracks to provide safe access to the
glass roofs, atria and skylights.
 Fall Arrest Safety Lines
Working at heights is inherently dangerous. Our fall arrest safety
line systems provide continuous protection throughout the
period when the user is exposed to a risk of falling. The fall arrest
system stops free fall and limits the arresting force to the user