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Asset Management Program implementation as the

basis for sustaining asset high performance

Dr. Eduardo Calixto


Outline

Introduction;
Asset Management;
PM impact in asset performance;
Inspection Impact in asset performance;
Proagnostic Health Management;
Asset Performance Optimization;
Asset management Platform (KPIs, PM registers, Insp
registers, FRACAS, Risk managment, Routine,Teams,
V&V).
Introduction

o Dr. Eduardo Calixto, CRP/ CFSE


17 years experience in Reliability and Safety Engineering, Asset
Management and Worked on projects for Oil and Gas, Railway and
Aerospace & defence projects
Eduardo Calixto Consultant (ECC)

Partners
Asset Management organizational framework

Source: PAS 55, 2008


Asset Management organizational framework

Source: ISO 55000, 2014


Asset Management Performance Index

Copyright 2015 Eduardo Calixto et al


Asset Management support programs

Asset
Management

ILS Program

Asset
RAMS
Integrity
Program
Program

Copyright 2017 Eduardo Calixto et al


Asset Management through out life cycle

Copyright 2015 Eduardo Calixto et al


Asset Management diagnostic

Copyright 2015 Eduardo Calixto et al


Asset Management Challenges

Whats AM about ? Needs Balance !

11
Maintenance: Key success factor in AM

12
Maintenance Impact In Asset Performance

13
PM Maintenance Impact In reliability

PM

R(3)=81.09%

R(3)=53.27%
MTBF

t T

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Inspection impact in reliability

Corrosion Corrosion Corrosion Corrosion Corrosion Corrosion Corrosion


Minimum
Thickness Thickness Thickness Thickness Thickness Thickness Thickness
Corrosion
Meaurement measurement measurement measurement measurement measurement measurement measurement Time (Years)
Thickness
1 (mm per 2 (mm per 3 (mm per 4 (mm per 5 (mm per 6 (mm per 7 (mm per
(mm )
Year) Year) Year) Year) Year) Year) Year)
1 0.24 0.229 0.217 0.227 0.219 0.213 0.222 0.12 14/06/2002

2 0.238 0.227 0.215 0.225 0.217 0.211 0.22 0.12 21/10/2003


3 0.236 0.225 0.213 0.223 0.215 0.209 0.218 0.12 01/11/2003
4 0.23 0.219 0.207 0.217 0.209 0.203 0.212 0.12 03/01/2004
5 0.2 0.189 0.177 0.187 0.179 0.173 0.182 0.12 14/04/2004
6 0.19 0.179 0.167 0.177 0.165 0.163 0.175 0.12 27/06/2004
7 0.185 0.174 0.162 0.172 0.16 0.158 0.17 0.12 07/03/2005
8 0.18 0.169 0.157 0.167 0.155 0.153 0.165 0.12 09/01/2006
9 0.175 0.164 0.152 0.162 0.15 0.148 0.16 0.12 12/02/2007
10 0.17 0.159 0.147 0.157 0.145 0.143 0.155 0.12 10/08/2007
Corrosion 1
11 0.166 0.155 0.143 0.153 0.141 0.139 0.151 0.12 03/03/2008 Corrosion X Time Corrosion Thickness Limit
12 0.155 0.144 0.132 0.142 0.13 0.128 0.14 0.12 01/01/2010 0.25
Corrosion 2
Corrosion 3
0.23
Corrosion 4
0.21 Corrosion 5

Corrosion thickness (mm per year)


Corrosion 6
0.19 Corrosion 7

0.17

0.15

0.13

0.11

0.09

0.07

0.05
1 2 3 4 5 6 7 8 9 10 11 12

Copyright 2017 Eduardo Calixto et al


Inspection impact in reliability

Copyright 2017 Eduardo Calixto et al


Warranty Analysis & Predictive Maintenance

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Prognostic Health Management

Figure : Data Monitoring


Source: Williams & W Burch,2012
Asset Performance Optimization

Source: Calixto,E 2016

19
Asset Management implementation Case

20
Asset Management policies, objectives, rules

Source: PAS 55, 2008


Asset Management Preventive Cycle

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Asset Management Preventive Flow

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Asset Management - Performance Index

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RBI Input Inspection Register

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RCM input ASP Register

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FRACAS - Asset Scheduling Register

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FRACAS risk priority - Asset register

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Asset Management: Risk x CB

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Asset Management - Asset Integrity

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Asset Management - Routine Management

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Asset Management - Team Management

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Asset Integrity Management - V&V

Copyright 2017 Eduardo Calixto et al


Conclusion

Asset Integrity Harmony


http://haploos.com/home/our-solutions/what-we-do/operational-integrity/
Conclusion

Ramcube - Cmms maintenance management system sw Ver. 2016.


https://www.slideshare.net/lt1968/ramcube-cmms-maintenance-management-system-sw-ver-2016
Reliability and Safety Engineer references
Thanks for your attention !
Do you have any question ?