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Engine & Transport

Integrated Cooling Systems


Alfa Laval Integrated Cooling
Systems, ALICS
Integrated marine cooling systems
Heat exchanger
Expansion or surge tank
De-aeration
Thermostats
Mounting function
Integrated piping

Alfa Laval Slide 2 www.alfalaval.com


Compact, efficient heat exchangers

Cooling achieved by alternating hot


and cold channels of liquids
Channels formed by perimeter
gaskets
AL Flex pattern mixing optimizes heat
transfer and pressure drop
One-quarter the size and weight of
shell & tube coolers

Alfa Laval Slide 3 www.alfalaval.com


Working Principle

Alfa Laval Slide 4 www.alfalaval.com


Advanced Plate Design

Single-step pressing
Patented distribution area
design ensures better
distribution

No dead spots and reduced


fouling

Five-point guiding system


prevents displacement

Alfa Laval Slide 5 www.alfalaval.com


Gaskets that stay sealed

Special materials, advanced


designs
One-piece moulded gaskets
Protective gasket groove
Separate fastening and
sealing
No interleakage
Long gasket lifetimes
Changed in the field Alfa Laval glue-free gaskets
Alfa Laval Slide 6 www.alfalaval.com
Cooling with plate heat exchangers

Multiple cooling duties


Compact; low weight
Low hold-up volume
Less service space
Easy to service
Vibration and shock
resistance
No welds

Alfa Laval Slide 7 www.alfalaval.com


Cooling Circuits
Seawater Cooling System
Seawater passes through all heat
exchangers in parallel or series
All heat exchangers required to be
resistant to seawater
Extensive seawater piping
Larger flow seawater pump

Central Cooling System


Low temp seawater cooled heat
exchanger
All other heat exchangers fresh-
water cooled, heatload captured in
central, low temp cooler
Reduced seawater piping,
corrosion, fouling and maintenance;
eliminate many seawater coolers
Alfa Laval Slide 8 www.alfalaval.com
Central Cooling System
Expansion Tank

Engine and Fuel Coolers

HEX Outlet Pipe

Thermostat Bypass

Power Steering &


Gear Cooler

Transfer Pipe to
Charge Air Cooler

Seawater
Connections
Alfa Laval Slide 9 www.alfalaval.com
Reliable Performance
Central Cooling System
Limits components exposed
to seawater
Smaller seawater pump
Lower corrosion risk
Freshwater cooled charge
air coolers
Lower system cost
More reliable

Alfa Laval Slide 10 www.alfalaval.com


Expansion Tank, multi function

Permits expansion of coolant during engine operation


Holds needed excess coolant
De-aerates coolant
Passive design provides extra volume for air to separate
and rise to top of tank
Active design uses cyclone to force air from the coolant
Designed in integral piping, mounting, etc., providing cost,
weight and space savings and an overall neater engine design

Alfa Laval Slide 11 www.alfalaval.com


Passive Deaeration

Large horizontal tank area


for improved de-aeration
Integrated piping
Coolant level sensor mount
Alfa Laval Slide 12 www.alfalaval.com
Active Deaeration
Jacket Water In

Internal Piping Deaerators Seawater In

Expansion
Tank

Seawater Out
Jacket Water
Out
Drain &
System Fill

Alfa Laval Slide 13 www.alfalaval.com


ALICS with thermostat
Thermostat Expansion
Thermostat Bypass Drain Tank
Housing

Level
Engine Sensor
Inlet

System
Fill
Engine
Seawater Outlet Seawater
Out In

Alfa Laval Slide 14 www.alfalaval.com


Working together

Technical resource
Complete cooling systems
Key account
Project management
Design specifications

Alfa Laval Slide 15 www.alfalaval.com


Plate Range

Alfa Laval Slide 16 www.alfalaval.com


Alfa Laval Integrated Cooling
Systems, ALICS
Varying scope of supply

Integrated
ALICS
Simple ALICS

Loose
Alfa Laval plates Slide 17 www.alfalaval.com