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KNC 4322 Final Year Project

Semester 1, 2017/2018
Faculty Of Engineering Department Of Chemical Engineering & Energy Sustainability

DEVELOPMENT OF NARX-BASED
CONTROL VALVE STICTION DETCTION METHOD
AND STATISTICAL ALGORITHM
Present by,
SHANGEETHA A/P TANGARAJ
(48887)
Supervisor:
NUR AMALINA SHAIRAH BT. ABDUL SAMAT

Date: 22nd November 2017


INTRODUCTION
difficult to satisfy the performance requirement of process plant
high competition, tough environmental, safety regulation and constant change of economic
condition
high technology usage and highly integrated process
ensure the closed loop system has desirable dynamic and steady state response
characteristic
nonstationary, non oscillating and oscillating disturbance poor performance

Linear Nonlinear
valve
controller tuning malfunction

hysteresis
interaction
between backlash
controller
deadband
structural
problems
stiction
good set
offset is
point
eliminated
tracking

effect of i.excessive
disturbance control
are action is
minimized avoided

Performance i.control
stable criteria for system is
closed loop robust
RESEARCH OBJECTIVES
a)develop Nonlinear
study the effectiveness
Auto-Regressive with maintain at the desired
of stiction on the
eXogenous (NARX) operating conditions
linearity and
input model together safely and efficiently for
nonlinearity of the
with statistical industrial purposes
system
algorithm

reach the minimum


requirement of
environmental factor
and product
quality for industrial
purposes
SCOPE OF RESEARCH

Case Study 1 Case Study 2

i. No stiction i. Well tuned controller


ii. Weak Stiction ii. Tightly tuned controller
iii. Strong Stiction iii. Presence of external disturbance
iv. Presence of control valve stiction
1
=
0.2 + 1 3 (1.45 1)
1 =
0.8
LITERATURE REVIEW
Nonlinearities in Control System

Definition of Stiction

Concept and Mechanism of Stiction

Effect of Stiction

Control Valve Stiction Detection Method

NARX Model for System Identification


Backlash

Stiction Hysteresis
Nonlinearities
in Control
Valve

Deadzone Deadband
Behavior of Stick Valve
METHODOLOGY
Case Study 1:
No stiction: remove
control valve stiction
model
Weak and Strong
Stiction: manipulate Development of
values of stickband plus NARX-based Stiction
deadband, S and NARX Model Detection Algorithm
slipjump, J Identification used to detect the analyze the
Case Study 2: control valve stiction an algorithm will be robustness &
Well tuned controller: identify the stiction in a system developed effectiveness of
no presence of stiction in the process control comparative studies detect the presence the proposed
and external oscillatory loop on PCS and PLS will of control valve stiction detection
disturbance the results will be be carried out stiction using the system.
Tightly tuned analyzed by using statistical analysis
controller:no presence this NARX model NARX-based Stiction fault detection
of stiction and external Detection using method Sensitivity Analysis
oscillatory disturbance Statistical Analysis
Presence of external Fault Detection
surface: no stiction
element will be set
Presence of control
valve stiction: no
sinusoidal disturbance

System Development
GANTT CHART
9/11/2017 9/21/2017 10/1/2017 10/11/2017 10/21/2017 10/31/2017 11/10/2017 11/20/2017 11/30/2017 12/10/2017
Project Title Selection
Meeting with Supervisor
Chapter 1
Background of Study
Problem Statement
Research Objective
Scope of Study
Expected Outcome of Research
Summary
Chapter 2
Nonlinearities of Control System
Definition of Stiction
Concept and Mechanism of Stiction
Effect of Stiction
Control Valve Stiction Detection
NARX Model for System Identification
Summary
Chapter 1 & 2 Completion
Chapter 1 & 2 Submission
Chapter 1 & 2 Correction
Chapter 3
System Development
NARX Model Identification
NARX-based Stiction Detection using Statistical Analysis Fault Detection
Development of NARX-based Stiction Detection Algorithm
Sensitivity Analysis
Summary
Chapter 1,2 & 3 Completion
Chapter 1,2 & 3 Submission
Final Year Project 1 Presentation
Chapter 1,2 & 3 Correction
Final Year Project 1 Submission
THANK YOU

Q&A SESSION