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Managing Hazards

John Sharp
This template is based on the
principles of adult learning
and is consistent with the
Australian National Training
Authority's Competency
Based Training standards
Managing Hazards
Aims
Understand the process of identifying,
assessing & controlling hazards
Spot the hazard
1. Identification
Assess the risk
2. Assessment
Make the changes
3. Control
4.Devise a recovery measure if you lose
control of the hazard.
Title : Managing Hazards
By : John Sharp
Date : December 11, 2017
Location : Corporate HSER Dept
Slide No: #
Training Outcomes
At the end of this course participants will be able
to:
Explain the legal responsibilities of the various workplace parties
Explain the four stages of managing hazards
Define a hazard & a threat
Explain different types of hazards & the main identification methods
Define risk, understand different methods for assessing risk & utilise the
Risk Potential Matrix
Explain threat & escalation barriers in terms of the bow tie concept
Utilise the Hierarchy of Control to select the best method of controlling a
hazard.
Explain the terms reasonably practicable & ALARP in relation to
controlling risk.
Explain the need for ongoing monitoring and maintenance of control
measures
Explain why consultation is essential to the risk assessment process
Title : Managing Hazards
By : John Sharp
Date : December 11, 2017
Location : Corporate HSER Dept
Slide No: #
Why are you here?
Duties of employers
19. (1) An employer shall ... provide and maintain a
working environment in which his employees are not
exposed to hazards
Petroleum (Submerged Lands) (Management of
Environment) Regulations, 1999.
Petroleum Activities must be carried out in an
ecologically sustainable manner. Environmental
effects and risks must be assessed

Title : Managing Hazards


By : John Sharp
Date : December 11, 2017
Location : Corporate HSER Dept
Slide No: #
Why are you here ? (Continued)
Duties of employees
20. (1) An employee shall take reasonable care -
to ensure his own safety and health at work;
to avoid adversely affecting the safety or health
of any other person ...
an employee contravenes that subsection if he
...fails to report forthwith to his employer -
any situation at the workplace that he has reason
to believe could constitute a hazard to any
person and he cannot himself correct;

Title : Managing Hazards


By : John Sharp
Date : December 11, 2017
Location : Corporate HSER Dept
Slide No: #
Why are you here ? (Continued)
Woodside Health & Safety Policy
Delay or suspend work where effective controls
are not in place to manage identified hazards.
Design our workplaces to minimise risk to
personnel and to develop work practices that
further reduce risk to as low as reasonably
practicable.
Woodside Environmental Policy
Plan and perform activities to avoid or minimise
adverse effects on the environment
Title : Managing Hazards
By : John Sharp
Date : December 11, 2017
Location : Corporate HSER Dept
Slide No: #
Where does this module fit in?
Pre-qualifications
None
Series
Fulfils the requirements of Module 2.1 - 2.13 of
Occupational Safety & Health reps accredited training

Whats in it for you


Personal Health & Safety at work?
Understanding hazard management will help prevent injuries
and unnecessary environmental impacts at work
24 Hour HSE?
Applying these principles at home /recreation activities can
help prevent non work injuries

Title : Managing Hazards


By : John Sharp
Date : December 11, 2017
Location : Corporate HSER Dept
Slide No: #
How will this course be run?
Three modules each consisting of
Explanation

me doing some work


Activity

you doing some work


Revision

us checking how well we both worked


One Test
you showing how well you have understood
this
Title : Managing Hazards
By : John Sharp
Date : December 11, 2017
Location : Corporate HSER Dept
Slide No: #
Learning Objectives - Module 1
Identifying
At the end of this module participants will be
able to:
Define a hazard & a threat.
Explain the different types of hazards & the
main identification methods

Title : Managing Hazards


By : John Sharp
Date : December 11, 2017
Location : Corporate HSER Dept
Slide No: #
Methods of Identifying Hazards
Hazard Identification Process Sources of Information
HAZOP, HAZID, Fire & Explosion Risk Australian & International Codes &
Analysis, Safety & Operability Review Standards,
ELectrical, Health Risk Assessment, Industry & Company Standards,
Industry & Company Incident Databases
Environmental Impact Assessment,
Ergonomic Design Review,
Major Facilities/Sites
Human Factor Analysis

Job Hazard Analysis, HSE Cases, Hazard Registers,


S.T.O.P. Workgroup Non-Routine Activity
Site Standards, Procedures,
HSE Bulletins, Toolbox meetings

Workplace Inspections Inspection checklists,


Stepback 5 x5 Induction handbooks,
Routine Activity by Incident Report feedback,
Individuals and Workgroups
Job Start meetings

Title : Managing Hazards


By : John Sharp
Date : December 11, 2017
Location : Corporate HSER Dept
Slide No: #
Definitions

A Hazard
isanything that has the potential to cause
harm, ill health or injury, or damage to
property, plant or the environment
can often be considered as stored energy

Title : Managing Hazards


By : John Sharp
Date : December 11, 2017
Location : Corporate HSER Dept
Slide No: #
Hazard Bow Tie
C
O
H N
A S
Z Unwanted E
Q
A Event U
R E
D N
C
E

Title : Managing Hazards


By : John Sharp
Date : December 11, 2017
Location : Corporate HSER Dept
Slide No: #
Categories of Hazards
Biological
Environmental
Ergonomic
Psychological
Chemical
Radiation
lectrical
Physical
If you dont manage hazards you could BEE SCRAP
Title : Managing Hazards
By : John Sharp
Date : December 11, 2017
Location : Corporate HSER Dept
Slide No: #
Hazards Categories
Influenza Biological
Greenhouse Gas Environmental
Manual Handling Ergonomic
Excessive Workload Psychological
Paint Chemical
Sun rays Radiation
240v Power lectrical
Height Physical
Title : Managing Hazards
By : John Sharp
Date : December 11, 2017
Location : Corporate HSER Dept
Slide No: #
Examples of Hazards

Title : Managing Hazards


By : John Sharp
Date : December 11, 2017
Location : Corporate HSER Dept
Slide No: #
Definitions

A Threat :
isanything that has the potential to release a
hazard,
must be controlled to prevent any unwanted
event.

Title : Managing Hazards


By : John Sharp
Date : December 11, 2017
Location : Corporate HSER Dept
Slide No: #
Hazard Bow Tie
C
O
H T N
A H S
Z R Unwanted E
E Q
A A Event U
R T E
D S N
C
E

Title : Managing Hazards


By : John Sharp
Date : December 11, 2017
Location : Corporate HSER Dept
Slide No: #
Activity
Each team
Agree on which items in a predetermined list
are Hazards & which are Threats
Separate Teams
Define a hazard
&
List the eight different categories of Hazards

Define a threat.
&
List five of the twelve main hazard identification
methods
Title : Managing Hazards
By : John Sharp
Date : December 11, 2017
Location : Corporate HSER Dept
Slide No: #
Revision
Presentations by each team of:
marked up hazard /threat lists
definitions & category /identification method
lists

Title : Managing Hazards


By : John Sharp
Date : December 11, 2017
Location : Corporate HSER Dept
Slide No: #
Learning Objectives - Module 2
Assessment
At the end of this module participants will be
able to:
Define risk, understand different methods for
assessing risk & utilise the Risk Potential Matrix
Explain why consultation is an essential part of
the risk assessment process

Title : Managing Hazards


By : John Sharp
Date : December 11, 2017
Location : Corporate HSER Dept
Slide No: #
What is Risk

How Big? How Often?

Risk = Consequence X Probability

Title : Managing Hazards


By : John Sharp
Date : December 11, 2017
Location : Corporate HSER Dept
Slide No: #
Methods of Risk Assessment
Risk Assessment Process Sources of Information
Quantitative Risk Assessment, Legislation & Regulations
Health Risk Assessment, Australian & International Codes
Environmental Risk Assessment, & Standards, Industry Standards,
* Escape Evacuation & Rescue Analysis, Company Standards
* Temporary Refuge Analysis,
* Essential Safety Systems Analysis
* Offshore only Major Facilities/Sites

Risk Potential Matrix, HSE Cases, Hazard Registers,


Health Risk Assessment Workgroup Non-Routine Activity
Site Standards, Procedures,
HSE Bulletins, Toolbox meetings

Risk Potential Matrix, Inspection checklists,


Stepback 5 x5 Routine Activity by Induction handbooks,
Individuals and Workgroups Incident Report feedback,
Job Start meetings

Title : Managing Hazards


By : John Sharp
Date : December 11, 2017
Location : Corporate HSER Dept
Slide No: #
Event Potential Matrix

Title : Managing Hazards


By : John Sharp
Date : December 11, 2017
Location : Corporate HSER Dept
Slide No: #
Woodside Individual Risk Criteria
Woodsides target risk acceptance criteria are:
the average individual [fatality] risk per annum
(IRPA) for personnel working on each offshore
and onshore facility will be less than 1 in a 1000
per year, and is
demonstrably As Low As Reasonably
Practicable (ALARP)

Title : Managing Hazards


By : John Sharp
Date : December 11, 2017
Location : Corporate HSER Dept
Slide No: #
Woodside Individual Risk Levels
Risk of Death

1 in a 1000 per year

NRA GWA

WAN
ALARP NE Plant 1 in a 10,000 per year
Region

1 in a 100,000 per year


Negligible Risk

Title : Managing Hazards


By : John Sharp
Date : December 11, 2017
Location : Corporate HSER Dept
Slide No: #
Individual Risk Comparison

Title : Managing Hazards


By : John Sharp
Date : December 11, 2017
Location : Corporate HSER Dept
Slide No: #
Consultation
Why is consultation an essential part of the
risk assessment process?

Activity
Draw a hazard form on butchers paper

Title : Managing Hazards


By : John Sharp
Date : December 11, 2017
Location : Corporate HSER Dept
Slide No: #
Hazard Form

Title : Managing Hazards


By : John Sharp
Date : December 11, 2017
Location : Corporate HSER Dept
Slide No: #
Activity
As a team using the hazard form
Select & enter in the top box a task that at least one member is very
familiar with & the rest of the team have a reasonable understanding of
Identify & enter in column one, three significant steps which have
different hazards associated with them
Identify & enter in column two one hazard for each step
Identify & enter in column three one threat for each hazard
Consider the worst realistic potential consequence of each threat
releasing the hazard it is linked with
Use the risk potential matrix to assess the potential consequence &
enter a letter in column four
Use the risk potential matrix to assess the probability of that
consequence occurring & enter a number in column five.

Present results and explain why consultation is


an essential part of the risk assessment process
Title : Managing Hazards
By : John Sharp
Date : December 11, 2017
Location : Corporate HSER Dept
Slide No: #
Hazard Form Mowing the Lawn with a petrol driven rotary mower

Filling Petrol Inadequate ignition


B 2
fuel source control
tank

Starting Rotating Inadequate guards C 3


motor blades

Cutting Flying Inadequate


D 4
grass stones exclusion zone

Title : Managing Hazards


By : John Sharp
Date : December 11, 2017
Location : Corporate HSER Dept
Slide No: #
Some suggested tasks
Welding in a live gas unit or in a confined space
Relocating a work station & computer
Lifting a drum of chemicals using a crane
Bringing a vessel alongside and /or bunkering in strong winds
Moving a terrine of hot soup from the kitchen /galley to the baine marie
Purging equipment and /or opening up in preparation for maintenance
Excavating adjacent to an existing cable trench
Erecting a scaffold in a live unit
Cleaning an electric oven in the kitchen /galley
Diving to repair holes in a caisson
Using powered hand tools in a hazardous area
Bunkering diesel
Drilling with non water based mud

Title : Managing Hazards


By : John Sharp
Date : December 11, 2017
Location : Corporate HSER Dept
Slide No: #
Some suggested tasks
Lifting drums of chemical & oil / Bulk hose handling using a crane
Lifting general cargo ( containers skids tubulars ) on land and on/off vessels (
unsecured loads )
Bringing a vessel alongside & / or bunkering in strong winds / storm conditions /
monsoon rain
Purging equipment & or opening up in preparation for maintenance & cleaning
Road transport and load restraint / loss of load
Liquid transfer via pumping & suction / Bunkering Diesel
Liquid and Dry bulk residue / tank entry and cleaning
Manual handling ( bulk hoses, mooring ropes,pkg's for container packing, rigging
& rigging on containers , freight / baggage)
Dangerous goods transport / handling / fork lift / crane lift ( Helo fuel,
explosives,radiation material,corrosives )
Vehicle & machinery inspections & pre operation checks
Forklift operation and truck loading unloading in non perfect conditions
Cleaning containers with high pressure water equipment

Title : Managing Hazards


By : John Sharp
Date : December 11, 2017
Location : Corporate HSER Dept
Slide No: #
Revision
Presentations by each team of Hazard
Form & why consultation is an essential
part of the risk assessment process

Title : Managing Hazards


By : John Sharp
Date : December 11, 2017
Location : Corporate HSER Dept
Slide No: #
Learning Objectives - Module 3
At the end of this module participants will be
able to:
Explain threat & escalation barriers in terms
of the bow tie concept
Utilise the Hierarchy of Control to select the
best method of controlling a hazard.
Explain the term reasonably practicable in
relation to controlling risk.
Explain the need for ongoing monitoring and
maintenance of control measures

Title : Managing Hazards


By : John Sharp
Date : December 11, 2017
Location : Corporate HSER Dept
Slide No: #
Definitions
A Threat Barrier
is a control designed to prevent a threat from
releasing a hazard thus causing an incident
A threat barrier must directly address a threat
in order to control a hazard
An Escalation Barrier
is a control designed to prevent an unwanted
event from escalating into a more severe
consequence

Title : Managing Hazards


By : John Sharp
Date : December 11, 2017
Location : Corporate HSER Dept
Slide No: #
Hazard Bow Tie
C
O
H T N
A H S
Z R Unwanted E
E Q
A A Event U
R T E
D S N
C
THREAT ESCALATION E
BARRIERS BARRIERS

Title : Managing Hazards


By : John Sharp
Date : December 11, 2017
Location : Corporate HSER Dept
Slide No: #
Control
Hazards must be eliminated, or where
that is not reasonably practicable,
the risk must be minimised

Title : Managing Hazards


By : John Sharp
Date : December 11, 2017
Location : Corporate HSER Dept
Slide No: #
Definition of ALARP

As Low As Reasonably Practicable

The point at which the cost of further


risk reduction becomes (grossly)
disproportionate to the risk reduction
achieved.

Title : Managing Hazards


By : John Sharp
Date : December 11, 2017
Location : Corporate HSER Dept
Slide No: #
ALARP risk vs cost


Tolerability level

Risk Cost of
Control

Legal Liability ALARP Wasteful


Title : Managing Hazards
By : John Sharp
Date
29 : December
NOVEMBER 1996 11, 2017
Location : Corporate HSER Dept
M:\001.00\PRES\SAJ-0152
Slide No: #
Hierarchy of Control
Elimination

Substitution

Engineering

Administration
Personal Protective
Equipment

Title : Managing Hazards


By : John Sharp
Date : December 11, 2017
Location : Corporate HSER Dept
Slide No: #
Maintenance of control measures
Why are ongoing monitoring and maintenance
of control measures essential?

Title : Managing Hazards


By : John Sharp
Date : December 11, 2017
Location : Corporate HSER Dept
Slide No: #
Managing Hazards
Four stages of managing hazards

Spot the hazard


1. Identification
Assess the risk
2. Assessment
Make the changes
3. Control
4.Devise a recovery measure if you lose
control of the hazard.

Title : Managing Hazards


By : John Sharp
Date : December 11, 2017
Location : Corporate HSER Dept
Slide No: #
Activity
As a team using the form provided
Select the threat that you have assessed as
having the highest potential consequence
Devise and enter in column seven, various
methods of control to manage that threat which
conform with each of the five levels of the
hierarchy of control
Explain which of the controls are reasonably
practicable, which of the controls need ongoing
monitoring & maintenance and what form that
monitoring & maintenance would take.
Title : Managing Hazards
By : John Sharp
Date : December 11, 2017
Location : Corporate HSER Dept
Slide No: #
Hazard Form Mowing the Lawn with a petrol driven rotary mower

Spilled fuel Replace the lawn with


Filling Petrol green concrete
Inadequate ignition B 2
fuel
tank source control
Substitute an electric
mower for petrol model
Starting Rotating Inadequate guards Install L.E.L. detector
C 3
motor blades interlocked with starting
system
Procedure requiring 5 min
Cutting Flying Inadequate delay between refuelling &
D 4 starting motor
grass stones exclusion zone
Full cover protective
clothing, face visor, gloves
Title : Managing Hazards
By : John Sharp
Date : December 11, 2017
Location : Corporate HSER Dept
Slide No: #
Revision
Presentations by each team of:
completed Hazard Form
which of the controls are reasonably
practicable,
which of the controls need ongoing
monitoring & maintenance and
what form that monitoring & maintenance
would take.

Title : Managing Hazards


By : John Sharp
Date : December 11, 2017
Location : Corporate HSER Dept
Slide No: #
Test
Individually complete the multiple choice
questionnaire in back Section of Manual p. 62
Insert answers on sheet provided p. 63
Obtain 80% to pass

Course Critique
Individually complete the feedback sheet (both
sides) in back Section of Manual pages 65,66

Title : Managing Hazards


By : John Sharp
Date : December 11, 2017
Location : Corporate HSER Dept
Slide No: #
Test
Individually complete the multiple choice
questionnaire in back Section of Manual p. 60
Insert answers on sheet provided p. 61
Obtain 80% to pass

Course Critique
Individually complete the feedback sheet (both
sides) in back Section of Manual pages 63,64

Title : Managing Hazards


By : John Sharp
Date : December 11, 2017
Location : Corporate HSER Dept
Slide No: #
Summary
A hazard
has the potential to cause harm, ill health
or injury, or damage to property, plant or
the environment
can often be considered as stored energy

A threat
is the means by which a hazard may be
released and must be controlled to prevent
an unwanted event
Controls must be implemented consistently
with the Hierarchy of Control
Title : Managing Hazards
By : John Sharp
Date : December 11, 2017
Location : Corporate HSER Dept
Slide No: #
What comes next
Summary Incident Reporting & Analysis
All employees

Job Hazard Analysis


All employees who are engaged in operating or maintaining
Woodside assets both permanent and fixed term contractors
/consultants.

Title : Managing Hazards


By : John Sharp
Date : December 11, 2017
Location : Corporate HSER Dept
Slide No: #
Job Hazard Analysis
What is it?
a formal planning process to identify hazards
associated with SELECTED tasks before
starting work.
How is it done?
By Direct Observation
By Recall And Check

By Group Discussion

Title : Managing Hazards


By : John Sharp
Date : December 11, 2017
Location : Corporate HSER Dept
Slide No: #
Stepback 5 x 5 5 5
What is it?
an informal personal planning process to
identify hazards associated with ALL tasks
before starting work.
How is it done?
ENGAGE THE MIND BEFORE THE HANDS by:
Stepping back 5 paces from the job
Spending 5 minutes to think through the job and
identify & control hazards before starting

Title : Managing Hazards


By : John Sharp
Date : December 11, 2017
Location : Corporate HSER Dept
Slide No: #
Further help
Corporate H.S.E.R. Dept
H.S.E.R. Intranet
http://wow.woodside.com.au/divisions/hse/index.htm
Worksafe WA (Safetyline) on the Internet
http://www1.safetyline.wa.gov.au/
Work Health Authority NT on the Internet
http://www1.taunet.net.au/wha/legislation.htm

Remember ThinkSafe S.A.M.

Title : Managing Hazards


By : John Sharp
Date : December 11, 2017
Location : Corporate HSER Dept
Slide No: #

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