BANGGAI AMMONIA PLANT (BAP) PROJECT Boustead Salcon Water Solutions

Pte Ltd
BACKGROUND

PROJECT NAME BANGGAI AMMONIA

PLANT (BAP) PROJECT

LOCATION DESA USO, KECAMATAN

BATUI, KABUPATEN
BANGGAI, CENTRAL
SULAWESI, INDONESIA

MATERIAL/EQUIPMENT DESALINATION UNIT &

DESCRIPTION MIXED BED POLISHER
PACKAGE
CONTRACTOR PT.REKAYASA INDUSTRI
VENDOR BOUSTEAD SALCON
WATER SOLUTIONS PTE
LTD
BACKGROUND

Desalination &
MBP System
PROGRAM

DAY 1
 Introduction
 Pretreatment (Ultrafiltration)
 Desalination (Seawater Reverse Osmosis)

Day 2
 Desalination (Brackish Water Reverse Osmosis)
 Mixed Bed Polisher
 Award of Training Certificate

 Question and Answer session will be conducted after

each module.
 Test will be conducted after each module.
PROGRAM

Training will be divided into four key sections:

 Pretreatment (Ultrafiltration)
 Desalination (Seawater Reverse Osmosis)
 Desalination (Brackish Water Reverse Osmosis)
 Mixed Bed Polisher

Each section shall cover the topics below:

 Fundamentals
 Design Basis
 Process Flow & System Description
 Plant Operation Philosophy
 Daily Operation Monitoring & Maintenance
 Plant Start Up Procedure
 Plant Shut Down Procedure
 Troubleshooting
 Safety Precaution
INTRODUCTION

WHO WE ARE
 Introducing Boustead Engineering
the world of the future
Established in 1828, Boustead Singapore is a progressive
OVERVIEW

global infrastructure-related engineering services & geo-

spatial technology group

Energy-Related
Engineering

Water & Wastewater Engineering

Geo-Spatial
Technology BOUSTEAD SALCON WATER
SOLUTIONS PTE LTD

Real Estate
Solutions
 Water & Wastewater Engineering Division
Profile
 Industry experience includes:
KEY BUSINESS DRIVERS
INTRODUCTION

WHAT WE DO
 Water Treatment
System
Pretreatment
Capabilities
Demineralization
Condensate Polishing
Seawater Desalination
Brackish Water Desalination
Side Stream Filtration
Disinfection
Products & Technologies Scope of Supply
• Clarifiers,
• Sand Filters,
• Multimedia Filters (MMF),
• Activated Carbon Filters
(ACF),
• Dissolved Air Flotation (DAF) • Process Design
• Microfiltration (MF) • Basic Engineering
• Ultrafiltration (UF) • Detailed Engineering
• Procurement
• Ion Exchange
• Fabrication
• Reverse Osmosis (RO)
• Delivery
• Ion Exchange • Installation
• Testing & Commissioning
• Reverse Osmosis (SWRO)
• Spare parts Supplies
• Operation & Maintenance
• Reverse Osmosis (BWRO) (O&M)
• Pressure Sand Filters
• Automatic Valve less Filters
(AGF)
• Electrochlorination (EC)
• Ultraviolet (UV)
• Ozonation
• Gas Chlorination
 Industrial Wastewater Treatment

System Products & Technologies Scope of Supply

Pretreatment • Clarifiers,
• Sand Filters,
• Multimedia Filters (MMF),
• Activated Carbon Filters (ACF),
• Dissolved Air Flotation (DAF)
• Microfiltration (MF) • Process Design
• Ultrafiltration (UF) • Basic Engineering
• Detailed Engineering
Capabilities

• Procurement
Oily wastewater • Coalescer Plate Interceptor (CPI) • Fabrication
• API Oil Water Separator • Delivery
• Dissolved Air Floatation (DAF) • Installation
• Testing &
Biological Wastewater • Conventional Aeration Commissioning
Treatment • Anaerobic • Spare parts Supplies
• Moving Bed Bioreactor (MBBR) • Operation &
• Membrane Bioreactor (MBR) Maintenance (O&M)
• Sequencing Batch Reactor (SBR)

Water Reuse (NEWater) • Microfiltration (MF)

• Ultrafiltration (UF)
• Reverse Osmosis (RO)
• Ultraviolet (UV) Disinfection
 Offshore/Onshore Water & Produced
Water Treatment
System Products & Technologies Scope of Supply

Produced Water Treatment • Coalescer Plate Interceptor (CPI)

• API oil water separator
• Dissolved Air Floatation (DAF)
• Hydrocyclones • Process Design
• Induced Gas Floatation (IGF) • Basic Engineering
• Walnut Shell Filter (WSF) • Detailed Engineering
• Procurement
• Fabrication
Capabilities

• Delivery
• Installation
• Testing &
Sulfate Removal Unit (SRU) • Sulfate Removal Membrane Commissioning
• Ultrafiltration • Spare parts Supplies
• Operation &
Maintenance (O&M)
Potable Water Treatment/ • Reverse Osmosis (SWRO &
Seawater Desalination BWRO)

Disinfection • Electrochlorination (EC)

• Ultraviolet (UV)
 Municipal Wastewater Treatment

System Products & Technologies Scope of Supply

Pretreatment • Clarifiers,
• Sand Filters,
• Multimedia Filters (MMF),
• Activated Carbon Filters (ACF),
• Dissolved Air Flotation (DAF)
• Microfiltration (MF) • Process Design
• Ultrafiltration (UF) • Basic Engineering
• Detailed Engineering
Capabilities

Biological Wastewater • Conventional Aeration • Procurement

Treatment • Anaerobic • Fabrication
• Moving Bed Bioreactor (MBBR) • Delivery
• Membrane Bioreactor (MBR) • Installation
• Sequencing Batch Reactor (SBR) • Testing &
Commissioning
• Spare parts Supplies
Water Reuse (NEWater) • Microfiltration (MF) • Operation &
• Ultrafiltration (UF) Maintenance (O&M)
• Reverse Osmosis (RO)
• Ultraviolet (UV) Disinfection
INTRODUCTION

OUR SUPPLY FOR

THIS PROJECT
 OVERALL SYSTEM

Desalination
Unit & Mixed
Bed Polisher
Package

Mixed Bed
Desalination
Polisher
Unit
Package

RO CIP
Sea Brackish System
Pretreatment
Water Water Mixed
(Auto Strainer Chemical Regeneration Neutralization
Reverse Reverse Bed
& Storage System System
Osmosis Osmosis Polisher
Ultrafiltration) & Dosing
(SWRO) (BWRO)
System
 PROCESS SCHEMATIC
Chemical Dosing
Caustic Dosing

FeCl3 Dosing
Chemical Dosing
Sea Water
Inlet

Backwash
Reject Flushing
Out
UF Reject
UF UF SWRO SWRO SWRO
UF Filtrate Feed Cartridge SWRO SWRO SWRO Product
Modules Filtrate
Modules Tank Pump Filter HP Pump ERD Modules Tank
Tank

Reject Desalinated MBP Polished

BWRO BWRO Water Feed Mixed Bed Water
HP Pump Modules Tank Pump Polisher Tank
PLANT LAYOUT
PROCESS SCHEMATIC

Key Process Function:

 Ultrafiltration – Removal of fine particles which may
otherwise clog up the Reverse Osmosis membranes.
 Seawater Reverse Osmosis – Removal of ions in
seawater to produce low salinity water.
 Brackish Water Reverse Osmosis – To further
reduce the TDS of water to reduce load to
downstream treatment.
 Mixed Bed Polisher – to produce Demineralized
Water.
Design Basis

Feed Water Characteristic:

Source Sea Water

pH 7.5 – 8.5
Total Dissolved Solids (TDS) 35, 720 mg/L
Total Suspended Solids (TSS) 30 mg/L
Oil and Grease 2 mg/L
COD 39.7 mg/L
Design Basis

Treated Water Quality (Demineralized Water):

pH 7 ±0.3
Conductivity 0.2 µS/cm @ 25oC
Total Dissolved Solids (TDS) 0.1 mg/L
Total Copper as Cu 0.003 mg/L
Total Iron as Fe 0.02 mg/L
Silica as SiO2 0.02 mg/L
Na + K 0.005 mg/L
Cl- 0.02 mg/L
INTRODUCTION

WHO TO CONTACT
Boustead Salcon Water Solutions Pte Ltd
82 Ubi Avenue 4,
#08-03, Edward Boustead Centre,
Singapore 408832
Tel. No. : +65 6846 9988
Fax : +65 6747 8878
Website : www.bousteadsalcon.com

Contact Position E-mail

Tan Tee Hui Project Manager th.tan@bousteadsalcon.com
Myo Myo Process Manager myomyo@bousteadsalcon.com
Chua Lea Kian Process Engineer lk.chua@bousteadsalcon.com
Lydia Pua Procurement Manager lydia.pua@bousteadsalcon.com