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B515 Benchmark Competitors

1
02.11.2008
Ersteller: Daniel Thiel
Benchmark Competitors B515

Ford ECO Sport

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02.11.2008
Ersteller: Daniel Thiel
Benchmark Competitors B515

Ford ECO Sport


Simple Glass run without shot
moulds

Margin seals don’t close the door


complete

Primary door seal without shot moulds

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02.11.2008
Ersteller: Daniel Thiel
Benchmark Competitors B515

Ford Fiesta B299

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02.11.2008
Ersteller: Daniel Thiel
Benchmark Competitors B515

Ford Fiesta B299

Foam

Tape

Foam

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02.11.2008
Ersteller: Daniel Thiel
Benchmark Competitors B515

Ford Fiesta B299

Foam

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02.11.2008
Ersteller: Daniel Thiel
Benchmark Compeditors B515

Ford Focus C307

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02.11.2008
Ersteller: Daniel Thiel
Benchmark Competitors B515

Ford Focus C307 Glass run with 2 complex shot moulds per door,
each profile with complex stamping operations. B-
pillar margin seal included in rear door glass run
Roof frame seal
front Door seal without shot moulds fixed in
C-channel in upper waist, and clips in
lower waist

Primary door seal without shot moulds

B-pillar

A-pillar

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02.11.2008
Ersteller: Daniel Thiel
Benchmark Competitors B515

Ford Focus C307

C-Pillar Roof frame rear

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02.11.2008
Ersteller: Daniel Thiel
Benchmark Competitors B515

Honda FIT

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02.11.2008
Ersteller: Daniel Thiel
Benchmark Competitors B515

Honda FIT
Primary door seal

Primary door seal with 1 shot mould per


door in upper B-pillar

Profile Shotmould Shotmould Shotmould


section B-Pillar front B-Pillar rear C-Pillar

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02.11.2008
Ersteller: Daniel Thiel
Benchmark Competitors B515

Honda FIT
Glass run

Shotmould Shotmould Shotmould Shotmould


A-Pillar B-Pillar front B-Pillar rear C-Pillar

Glass run with 2 complex shot moulds per door.

A-Pillar C-Pillar C-Pillar

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02.11.2008
Ersteller: Daniel Thiel
Benchmark Competitors B515

Honda FIT
Door seal

Shotmould Shotmould Shotmould


B-Pillar front B-Pillar rear C-Pillar

Door seal with 2 shot moulds per door.


Seal is fixed in C-channel in upper waist,
and clips in lower waist, Margin seal B-pillar
included in rear door seal

Profile roof Profile lower


section sections

13
02.11.2008
Ersteller: Daniel Thiel
Benchmark Competitors B515

Citroen C3
Simple taped margin seal
without shot moulds
Roof frame

Primary door seal without


shot moulds

Glass run without shot moulds

B-Pillar Belt

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02.11.2008
Ersteller: Daniel Thiel
Benchmark Competitors B515

VW Golf 6

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02.11.2008
Ersteller: Daniel Thiel
Benchmark Competitors B515

VW Golf 6
Primary door seal

Primary door seal without shot moulds

Tailgate seal

Profile section
Profile section

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02.11.2008
Ersteller: Daniel Thiel
Benchmark Competitors B515

VW Golf 6 Glass run with 2 complex shot moulds per door,


each profile with complex stamping operations. B-
Glass run seal pillar margin seal included in rear door glass run
seal

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02.11.2008
Ersteller: Daniel Thiel
Benchmark Competitors B515

VW Golf 6
Outer Belt seal
Inner Belt seal

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02.11.2008
Ersteller: Daniel Thiel
Benchmark Competitors B515

VW Golf 6
Simple margin seals all around the door
Margin seals

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02.11.2008
Ersteller: Daniel Thiel
Benchmark Competitors B515

Rating Matrix

Entire sealing system

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02.11.2008
Ersteller: Daniel Thiel
Benchmark Competitors B515

Saargummi concept for B515

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02.11.2008
Ersteller: Daniel Thiel
Benchmark Competitors B515

Saargummi concept for B515

Glass run in Outer Waist belt Inner Waist belt Primary door
upper waist seal seal seal

EPDM Profile 2K EPDM Profile 2K EPDM Profile 2K EPDM Profile 2K


60° and 75° ShA 60° and 75° ShA 60° and 95° ShA 60° ShA /
with rigid Sponge rubber
aluminum carrier and roll cutted
steel carrier

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02.11.2008
Ersteller: Daniel Thiel
Benchmark Competitors B515

Saargummi concept for B515


Margin seals

Alternative

Margin seal roof Margin seal roof Rocker seal


(body mounted) (body mounted) (body mounted)

EPDM Profile 2K EPDM Profile 2K EPDM Profile 2K


75° ShA /Sponge 60° ShA /Sponge 75° ShA /Sponge
rubber fixed with rubber fixed with rubber fixed with
clips adhesive tape clips

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02.11.2008
Ersteller: Daniel Thiel
Benchmark Competitors B515

Saargummi concept for B515


Margin seals

Margin seal A Margin seal Margin seal


(door mounted) B-Pillar C-Pillar
(door mounted) (door mounted)

EPDM Profile 2K EPDM Profile 2K EPDM Profile 2K


95° Sha /60°ShA 50° ShD 75° ShA /Sponge
fixed with clips /Sponge rubber rubber fixed with
fixed with clips clips

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02.11.2008
Ersteller: Daniel Thiel
Benchmark Competitors B515

Rating Matrix

Entire sealing system

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02.11.2008
Ersteller: Daniel Thiel
Benchmark Competitors B515

Rating Matrix

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02.11.2008
Ersteller: Daniel Thiel
Benchmark Competitors B515

Rating Matrix

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02.11.2008
Ersteller: Daniel Thiel
Projekt References

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02.11.2008
Ersteller: Daniel Thiel
Project References

Project References
Running: VW RPU (production in Argentia)

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02.11.2008
Ersteller: Daniel Thiel
Project References

Project References Running: Ford Transit V362/363 Development in Dunton


Production in Turkey, UK and USA

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02.11.2008
Ersteller: Daniel Thiel
Project References

Project References Running: DaimlerChrysler C218, total sealing

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02.11.2008
Ersteller: Daniel Thiel
Project References
Project References Running: DaimlerChrysler SLK R172, body sealing

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02.11.2008
Ersteller: Daniel Thiel
Project References

Other current development business


• BMW (E70, F10, F12)
• DaimlerChrysler (B-Class successor)
• GM / Opel (Epsilon, Meriva, Astra)
• Volkswagen (Sharan, Touran, Robust PickUp, Scirocco)
• Skoda (Octavia)
• Cabrios (Daimler A207 CLK)
• Trucks/Comericial (DC Actros, DAF New Cabin, Ford
Transit)

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02.11.2008
Ersteller: Daniel Thiel
Project References

BMW

BMW 3er sedan BMW 5er sedan BMW 6er Coupé

BMW 6er Cabrio


BMW 3er wagon BMW 5er wagon

BMW Z4 BMW 1er BMW 7er sedan

BMW X3 BMW X5 BMW LSC


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02.11.2008
Ersteller: Daniel Thiel
Project References

Daimler

Mercedes A-class Mercedes E-class Mercedes CL-class

Mercedes B-class Mercedes M-class Mercedes SL-class

Mercedes C-class Mercedes R-class Mercedes CLS-class

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02.11.2008
Ersteller: Daniel Thiel
Project References

Smart

Smart Roadster Smart Fortwo Coupé Smart Fortwo Convertible

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02.11.2008
Ersteller: Daniel Thiel
Project References

Ford

Ford Focus Ford Transit Ford C-Max

Ford Ka Ford B-Platform South


America

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02.11.2008
Ersteller: Daniel Thiel
Project References

GM

Opel Zafira
Opel Vectra Opel Corsa

Opel Meriva
Opel Astra
Buick Enclave

Acadia GM Saturn

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02.11.2008
Ersteller: Daniel Thiel
Project References

GM / Saab

Saab 9-3 Saab 9-5

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02.11.2008
Ersteller: Daniel Thiel
Project References

SaarGummi do Brasil

Fiat Idea Suzuki Ignis Ford Fiesta /ECO Honda Fit


Sport

GM Vectra GM Celta GM Corsa GM S10

VW Gol VW Fox VW Cross Fox

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02.11.2008
Ersteller: Daniel Thiel
Project References

Porsche

Boxster 911 Coupé Carrera GT

Cayenne 911 Cabrio Cayman

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02.11.2008
Ersteller: Daniel Thiel
Project References

Volkswagen

VW Touran VW Golf A5 VW Tiguan

VW Touareg VW Golf plus VW Scirocco


Bentley BY611

VW Sharan VW Passat VW Polo A05 VW Phaeton

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02.11.2008
Ersteller: Daniel Thiel
Project References

Audi

Audi Q7 Audi A4 Coupe

Audi A3 Audi A7 Coupe

Audi A4 Audi A1
Cabriolet

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02.11.2008
Ersteller: Daniel Thiel
Project References

Seat Skoda

Seat Ibiza Skoda Superb Skoda


Roomster

Seat Leon Skoda Octavia Skoda Yeti

Seat Altea Skoda Fabia

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02.11.2008
Ersteller: Daniel Thiel
Project References
Convertibles

Mini convertible
Peugeot 307 CC
VW convertible

Volvo C70 convertible


Citroen C3 Pluriel
New Beetle convertible

DC SLK
DC CLK convertible BMW 1er

Mercedes CLK

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02.11.2008
Ersteller: Daniel Thiel
Project References

Trucks / Commercial
vehicles

DC Actros DC Atego Vario

MAN LKW DAF LKW Sprinter / Vito

Freightliner Truck
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02.11.2008
Ersteller: Daniel Thiel

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