Jörg Erik
Rennert Nilsson
Juoko Aslak
Salonen Ravlo
Karl Antonio
Kure Vieira
European Shotfirer Standard Education For Enhanced Mobility – ESSEEM –
This version is now free to be used for the EFEE members who
wants to translate the training means to the national language.
August 2013
NFF, Norwegian EFEE, Shotfiring
Tunneling Society Comittee
European Shotfirer Standard Education For Enhanced Mobility – ESSEEM –
Copyright Notice
The pages and documents developed during the ESSEEM
project are subject to copyright .Unless you have prior written
permission from European Federation of Explosives Engineers
(EFEE), no part of these pages and documents may be
reproduced, stored or transmitted in any form or by any means
to a third party. You are granted the right to use the material
received and making copies for private use only. This right does
not grant you, or any person, the right to include any of the
materials in a published work without prior written permission
from EFEE.
European Shotfirer Standard Education For Enhanced Mobility – ESSEEM –
Disclaimer
Please note that the information developed in the ESSEEM
project is of a general nature and is intended to be a guideline
for the course leading to an EFEE rock blasting certificate.
Professional advice should be taken before any course of action
is pursued. The information presented here is offered free of
charge and, accordingly, EFEE takes no responsibility for any
loss occasioned by the use of the information presented here for
whatever reason. .
European Shotfirer Standard Education For Enhanced Mobility – ESSEEM –
ESSEEM project WP 9 :
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Course planning Time
(5 hours)
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SMAL HOLES
Borgang 11 og 12 2”
34 to 40 mm 51 mm
BIG HOLES
(2” to ) 2 ½ “ (2 ½ “ to) 4”, 102 mm
64 mm
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Large charges in bore holes with diameter bigger than 2 ½ “ (64 mm)
should only be used by distances from the blast round to the building
above 20 m.
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Experience
The following pictures and drawings from real worst cases have been
selected from records covering the last 3 decades. These are
instructive examples for the type of damage that may occur during a
blasting operation.
The distances from the blast rounds to the structures are different.
The size of the charges and the diameter of the boreholes are also
different from case to case.
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• Type2.3 :
When an overloaded blast round is thrown
towards the structure (a distance of some
meters).
• Type 2.4 :
When pieces of flyrock are thrown and hit
human beings and structures (by construction
blasting up to a distance of some hundreds
meters). 16
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The excavation of the earth before the blast left the foundation
under one corner of the existing building “hanging in the air”
and it had to be supported.
The corner of the wall was not jacked up. The stress was not
released by this support.
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The joints run from the blast round in under the floor of the
existing building.
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Type 2.1 Example 1, New warehouse
Cut through the rock and the existing house
showing the situation before the last blastround
Brickwork
Rock
wood
bolting
Concrete
Concrete wall
Charge
Explosive gases
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In the last blast round only a row of contour
charges were blasted. The contour tube charge
was about 0,3 kg gurit in each hole, initiated on
one detonator time interval. The distance from the
charge to the concrete wall was 1 m.
Vibration : √Q √0,3
v = k ------- = 350 --------- = 192 mm/s
d 1,0
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4) The gas pressure penetrated the rock under the building and
lifted it up .
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The line drilling method was not used, no contour holes were drilled
and no special measures were taken to prevent backbreak under
the basement wall.
Normal trench blasting methodes were wrongly used not taking into
accont the short distances to the basement wall.
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The bedding in the rock mass runs directly from the blast round
situated in the road to the house.
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O00224-2 Rock movment by trenching
The rock was layered
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8m
BEDDED ROCK Cracks in the
Frozen clayey soil basement wall
Road cut
000224-1 Rock movement due to trenching
5 6
3 4
crack
1 2
0
8m
house
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3) The soil at the surface was frozen, the rock was bedded.
This favored the movement of the rock mass towards the
house.
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The blast round was on average 12.5 m deep, and was drilled
using a 3 1/2” (88 mm) diameter drill bit. The holes were loaded
using emulsion slurries.
The sloped bedding in the rock mass runs directly from the blast
round to the rock wall close to the storage hall.
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Distance
Section A - A 10-12 m
Level
40 m
Level
35 m
Level Level
Storage hall 30 m
Approx.
27 m
Rock, gravel
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Level 40m
Level 35m
Distance to the charge
approx. 15m
Level 30m
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The icescoured rock surface in the blast area fell at an angle about
30 degrees towards the wharfside shed.
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4) For a trial blast, the blast round generally was too big.
A small opening blast round should have been blasted
out first to establish a vertical front for the next blast round.
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The rock surface and the bedding fell towards the house.
There were also some nearly vertical cracks running from the
blast round in the direction to the house.
The blast round was overloaded. The powder factor was too
high.
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Possible damage :
Type 2.4 : When flyrock is thrown towards
human beings and buildings.
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• The rock mass in the blast round was in the range of 5000
cub.m. The rock mass at the site was jointed. Boulders also
had to be blasted in the same blast round.
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Throw
2.5” drill holes direction
1.8 X 2.3 m
7.0 m
pattern
Stone
Stone 5m
5 m3
Blasted rock
material
Row 9 8 7 6 5 4 3 2 1
Sub-drilling 1m
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Some small flying pieces of rock had from two blast rounds had landed
on the flat roof of the nearby secondary school. No damage had
occurred so far, but no-one in the site office seemed to take the
warning and see that this could mean a big danger for flyrock.
The piece of flyrock that killed a person in a car by the sports hall, flew
432 m through the air, hit the asphalt and ricocheted off into the car
window and hit a person sitting there.
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branch
Ca. 40 degrees
Person in a car asphalt asphalt
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A 5000 cub.m. blast round is too big to monitor for flyrock and
to cover with blasting mats in a build up area.
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The sixth blast round in a road cut, was drilled and loaded. By the first
firing of the blast round only the contour charges detonated
(detonators failed). Because of the high vibration level (the contour
charges did bot brake through) a small part of the vertically jointed
rock in the front of the blast round fell out. The burden in the first row
was by this reduced.
By the second firing, large pieces of flyrock were thrown towards the
nearby shopping centre and the parking area. A member of the
blasting crew (guard) was killed by a heavy stone (about 200 kg).
The stone flew about 80 m foreward through the air from the front of
the blast round.
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The distance from the blast round to the parking area was
very short in relationship to the accepted danger distances
for flyrock.
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Outfall
from
the
first
misfire
Over-
loaded
area
FLYROCK from the
second
blast
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House
Planned
excavation
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The gravel
has to be
removed
This part
House has to be
blasted out
first
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Bench blasting :
The most dangerous flyrock will come
From the upper part of the bench front.
chains
bolt
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Trench blasting :
high specific charge that means :
heavy covering will be needed
chains
bolt
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It is practical to use
chain slings to
connect the rubber
mats.
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Example 1, picture 1
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Chain slings
Example 1, picture 2
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Example 1, picture 3
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Example 2, picture 1
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Example 2, picture 3
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Example 2, picture 4
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Example 3, picture 1
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Example 3, picture 2
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Example 3, picture 3
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• Ground : layered rock, flaky rock, soft ground between rock and
structure.
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BLAST VIBRATIONS
This theme is described and discussed under the
chapter “Bench blasting”
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Practical job :
Method :
Line drilling and blasting
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20-35 cm
50 cm
50 cm
8-15 cm
Charged holes
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The charges in the holes close to the ”line drilling ” has in this case to
be divided into 3 decks. 3 decks are also necessary in the second row
of blast holes outside the wall. In the last two rows, two decks will
sufficient.
The charge in each
hole and in each deck
has separately to be
exact calculated.
Each charge in each
deck in each hole
must be given a
separate initiation
interval time.
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The distance (d) from the wall foundation to the different parts
of the hole charges (Q) can be calculated separatly and used
in the calculation formula.
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Vibration
With distances from the structure to the charge in the
range up to 3 m, a simple formula for the calculation of the
vibration from each of the 3 or 2 charges in each deck can
be used :
√Q
v = k --------
d
Q = Charge pr detonator interval (kg)
k = factor for the ability of the rock to transmit vibration. With a short
distance normally k = 350 or higher (calculated from vibration
measurements)
The area that the charge loaded in one single hole is “responsible
for” by the blast, must be calculated.
Surface
area for burden
one hole
Blast direction
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The top area (A) and the unit volume of the rock prism that each hole has
to break, from the top of the bench to the bottom, has to be calculated.
This must be done before the deck
charge can be calculated.
Together, this must form the basis
for the specific charge in the blast
round.
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h
Smooth charge 2
30 cm dry stemming
Bottom charge 3
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• If the powder factor is too low, the rock mass will not break.
In that case the vibration at the nearby structure will rise up to 3
times higher than planned by the calculation.
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1) Line drilling
2) Double line drilling
3) Line drilling with slotting
4) Wire sawing
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090111 Eidsiva,
Line drilling and wire sawing.
An alternative to line drilling is wire sawing
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090111 Eidsiva,
wire sawing.
Jointed rock, after wire sawing, will maintain the stability of the
wall very well.
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Creating a weakness zone along the wall by sawing with a wire saw
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000004 The walls are sawed out, the rock is blasted out, the hollow is
finished.
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The End
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