2
Soldering
The role of solder is essential in electronic packaging.
Electrical, thermal, and mechanical linkages
Sn-Pb alloys have been widely used because
Low melting temperature & low cost.
Pb is toxic Sn-Pb solder
They are replaced by lead-free solders
Sn-Au
Sn-Ag-Cu
Good wettability
Melting point: 231.9oC
Sn-Bi
Sn
Lower
temp. Reliable
Reasonable cost
Sn-Cu Oxidation resistance
Sn-Zn 3
Sn-Ag
Motivation
Heat
solder solder solder
Applied
Supersaturated layer IMC
4
Background
There is no information regarding
interfacial reactions between
Ti Cu-Ti Cu-Ti
Cu
alloys and lead-free solders
Instrument Cu Ti Fe
5
In this study
Contains
react with
Ti C1990HP Sn
Effect???
6
To vacuum pump
Sealed
Solder balls here
C1990HP
Solder
C1990HP substrate
Morphology Composition Structure
Analysis
OM SEM EDS EPMA XRD
7
Sn/C1990 HP Interfacial Reaction
240oC Sn
Cu6Sn5
1h
IMC
C1990HP
8
Sn/C1990 HP Interfacial Reaction
(a) Sn (b) Sn (c) Sn
74 µm 103 µm 139 µm
9
Electron Probe Micro Analyzer (EPMA)
10
Ti2Sn3 Phase
Ti2Sn3
Cu6Sn5
Cu6Sn5
11
Phase Equilibria
Reaction Path
L/(L+Cu6Sn5+T
i2Sn3)/Cu6Sn5/
C1990HP
12
o
270 C for 1h Cu6Sn5
Sn
Sn
: Ti2Sn3
TABLE I. Evolution of IMCs in the liquid/solid
Cu
reactions in Sn/C1990HP couples for various reaction
Sn
Sn
Sn
Sn
times
o
255 C for 1h Reaction time (h)
Temp (oC)
1h 2h 4h
Intensity (a.u.)
Sn
Cu6Sn5+Ti2Sn3 Cu6Sn5+Ti2Sn3 Cu6Sn5+Ti2Sn3
Cu
Sn
Sn
Sn
255 (spread to (spread to (spread to
Sn
solder) solder) solder)
Sn
o
240 C for 1h
Cu6Sn5+Ti2Sn3 Cu6Sn5+Ti2Sn3 Cu6Sn5+Ti2Sn3
Sn
Cu
Sn
20 30 40 50 60 70 80
2(degree)
Sn
: Ti2Sn3
Cu6Sn5
Sn Cu
Sn Sn
Intensity (a.u.)
Sn
Sn
Sn
C1990HP
Sn/Cu
(b) Sn
Cu6Sn5
SnCu
Cu3Sn
Sn
Cu 20 30 40 50 60 70 80
2(degree)
FIGURE 2. Comparison of BEI micrographs reflowed at 255 oC for 2h
between (a) Sn solder/C1990HP systems, (b) Sn solder/Cu systems 14
(a) (b)
Sn Cu6Sn5+Sn
Cu6Sn5
(b)
C1990HP
FIGURE 3. SEI micrographs of Sn solder/C1990HP systems reflowed (a) at 240oC for 1h, (b) Zoom-in
SEI micrograph of (a). Etching solution (93.0 CH3OH + 2.0 HCl + 5.0 HNO3 in vol.%) was used to
remove solder
Hexagonal Prism
15
The 2 key points
16
Spalling Phenomena
The reasons
The Cu6Sn5 IMC layer was thick that may induce compressive stress.
Sn Sn
C1990HP C1990HP
17
1. The Cu6Sn5 and Ti2Sn3 phase was formed in the Sn/C1990HP
couples at 240 oC to 270 oC for various times.
2. Ti content in the substrate has the effect to increase the
thickness of Cu6Sn5 IMC at the interface and not forming
Cu3Sn IMC.
3. The spalling and IMC growth was marked with immersion
time and temperature to follow the grain ripening in
Sn/C1990HP interfacial reaction.
18
The End
Thank you for your listening!
The dissolution model is dominated by the grain boundary
diffusion. During heating, the atoms diffuse from the surface
into the specimen directly into the grains and, much faster,
along the grain boundary.