Centrifugation is a separation process which uses the action
of centrifugal force to promote accelerated settling of particles in a solid-liquid or liquid-liquid mixture. Centrifugal force is an inertial force directed away from the axis of rotation that appears to act on all objects when viewed in a rotating frame of reference. Centrifuge is device for separating particles from a solution according to their size, shape, density, viscosity of the medium and rotor speed. In a solution, particles whose density is higher than that of the solvent sink (sediment), and particles that are lighter than it float to the top. The greater the difference in density, the faster they move. If there is no difference in density, the particles stay steady. To take advantage of even tiny differences in density to separate various particles in a solution, gravity can be replaced with the much more powerful “centrifugal force” provided by a centrifuge. efficiency depends on • solids volume fraction • sedimentation area • rotational speed efficiency can be improved if • particle diameter is increased • residence time • distance for sedimentation CENTRIFUGE
Feed added to spinning bowl
Sedimentation of particles occurs in centrifugal field Flow is upwards at a particular rate which determines residence time in device Separation happens if sedimentation velocity is high enough for particle to reach side of bowl within residence time Large particles have higher settling velocities than small particles Both large and small are still particles, have small Reynolds no.s (<1) and obey Stokes’ Law SEVERAL TYPES OF CENTRIFUGE Basket/Bowl CENTRIFUGE Basket centrifuges are often called centrifugal filters or clarifiers. They have a perforated wall and cylindrical tubular rotor. In many cases the outer wall of a basket centrifuge consists of a fine mesh screen or a series of screens with the finer mesh screens supported by the heavier coarse screen, which in turn is supported by the bowl. The liquid passes through the screen, and the particles too large to pass through the screen are deposited. Basket Centrifuge are available in Horizontal model, Vertical model, Top Discharge, Bottom Discharge, etc. Properties? Both machines are batch-operated because they do not incorporate the means for continually removing sedimented solids. Solid-bowl/chamber-bowl machines carry a larger diameter bowl and operate in the 5000}10000g range. The solid-bowl machines are often equipped with a removable liner to facilitate solid removal and centrifuge cleaning, to reduce down time between batches. How it works? The solid wall basket centrifuge uses centrifugal force to promote liquid/solid separation. The feed slurry is introduced into the rotating basket and is accelerated to the basket speed. Solids/contaminants are pulled radially away from the liquid by centrifugal force and collects along the inner wall of the basket. The clarified liquid builds up along in the inside and flows up and over the basket wall. It collects along the inside of the housing and is discharged by gravity through the outlet. Liquid clarification continues until the basket can no longer retain any solids and must be emptied. Automatic and semi-automatic solids discharge is available for suitable solids consistency. Application?
The basket centrifuge is employed in the manufacture of cane sugar,
in the home and in laundries for the rapid drying of clothes, and in the washing and drying of many kinds of crystals and fibrous materials, etc. Final cleaning of a Suid stream ,particularly for the solid-bowl machine, if the solid to be removed is of a refractory type, which would impose extensive wear on the nozzles or solid ejection ports of a disc stack machine or where high compac- tation of the solids is of value. Basket Centrifuge is widely used in Industries to separate solid from Liquid with the basket. Basket Centrifuge work on the principal of Centrifugal force. The High speed revolution of Baskeet through the Liquid outside and keep the Solid in the basket. It is widely used in Pharmaceutical Industries, Chemical Industries, Dairy Industry, and more. This latter condition can be very desirable for biotechnological applica- tions where isolation of expensive precipitates is a key function. Problem example: Horizontal Decanter CENTRIFUGE Properties Consist of a helical screw, baffle, and outer bowl Moved by a motor and gearbox Used to separate slurry (solid - liquid); flocculent might be needed (+) Continuous Operation, “zero down time”, wide range of particles (-) Mechanically Complex WORK PRINCIPLE The feed is inserted continuously in the center of the screw The screw’s rotation has two effects: Moves the solid counter-currently to the liquid Moves the solid towards the bowl. The bowl usually has different radius in both end The solids are brought to small end The liquid flows towards the large end APPLICATION AND USE Edible oil or fat refinery – separating examples Drying fine-powdered coal Biogas, Bioethanol or Biomass refinery Paper and pulp Water treatment plant Separating Organelles EXAMPLE QUESTION 1. Calculating RCF (Relative Centrifugal Forces) EXAMPLE QUESTION 2. Calculating Terminal Velocity and Optimum Time EXAMPLE QUESTION 3. Calculating Capacity or Mass Flow Rate Vertical Disk CENTRIFUGE VERTICAL DISC CENTRIFUGE OPERATION 1. Liquid or slurry enters into the top of the centrifuge. 2. The higher density solids get pinned against the outer bowl wall. 3. The lowest density liquids are forced through the discs and back out through the top. 4. Higher density liquids are retained in the space between the discs and the solids and can be piped out.
A centrifuge of this type may also be
known as a clarifier, purifier, or concentrator. ANIMATION VERTICAL DISC CENTRIFUGE USES / INDUSTRIES 1. Dairy (Cream separators) 2. Food Processing (de-pulping of fruit juice, clarification of apple juice, wine clarification) 3. Marine (remove water from fuel / oil) 4. Offshore Oil (remove oil from water) 5. Environmental (remove oil from water) 6. Machine Tool (remove fine metallic particles from coolant) 7. Food and Beverage processing and recovery of non-liquid food products processing of citrus fruit wine and sugar processing recycling of food-related products “ THANK YOU ”