Welcome to Majestic

2
Hero Group Companies
 Since 1956
 21 Companies

3
 Plants Location

Delhi

Ludhiana Plant
300 km from Delhi

Greater Noida Plant

40 km from Delhi
Since 1973

India
Since 2013 4
Milestone

5
 Products
Electrical Motor & Armature Core Muffler

Seat Recliner Assembly Fine Blanking Parts

6
Electrical Motor Division
Greater Noida Plant

7
 Customers

Compressors Washing M/C Automobile Ceiling Fan

Current
Development

8
 Products - 1

Stator /Rotor
Core EPS Motor
Compressor

Armature Core
Rotor Motor
9
 Products - 2
Washing Machine Motors

FA Motor Wash & Spin Motor

Hub & Pulley

Stator Rotor Ceiling Fan Products

10
EPS Motor

11
 Future Products

Washer Pump Motor

(for Automobile)

AC Blower BLDC Motor

12
 Manpower

Maintenance, Sales/
30 Marketing, 4
Engineering/ Admin, 12
R&D, 15

Logistics, 50

Quality, 84
Production,
420

Total : 615
Greater Noida
13
Vertical Integration

14
 High Speed Press

Maker Ton Q’ty

AIDA, Japan 300 3
Schuler, Germany 250 2

Comp Motor Wash Motor EPS Motor Fan Motor

15
 Heat Treatment Furnace

Type Maker Q’ty

Continuous Seco Warwick 1
Continuous Hi-Temp 1
Batch Hi-Temp 1
PIT Hi-Temp 3

Seco Warwick Hi-Temp

PIT
16
 Al Die Casting

Type Ton Q’ty

Pressure Die Horizontal (ZITAI) 420 3
Casting Vertical 80 2
Centrifugal Die Casting 1

Auto Ladling System

Auto Coolant Spray System
Auto Ejection System
17
 Stator Winding Line

Type Maker Customer/Product Line

Conveyor Statomat LG / Comp Motor 3
Conveyor Statomat TPIL / Comp Motor 1
Conveyor Statomat Wash Motor 1

Compressor Motor

Wash Motor

18
 Varnish Machine

Type Maker Customer/Product Q’ty

Dipping Nanyang Wash Motor 1

19
 Motor Assy Line

Type Maker Customer/Product Line

Conveyor Nanyang Wash Motor 1

20
Design & Development Services

21
Majestic Design & Development Services

 Majestic has started Motor Design & Development Services

in 2015

 Details of services include

 Design of Induction/BLDC Motors
 Development of Prototypes
 Testing of Prototypes
 Application Tests
 Reliability Tests

22
 R & D Personnel

S. No. Name Experience Expertise

Induction and BLDC Motor
1 V Koteswara Rao 30 Yrs Design, Compressor Design &
Application Engineering
Computer Aided Design –
3 4 Yrs
Yogesh Mechanical
Electrical Motor Design –
4 3 Yrs 3Phase & 1 Phase
Prashant Garg Testing of Motors
5 Umesh 3 Yrs Drawings & CAD
Prototyping & Testing of
6 3 Yrs
Anuj Motors
 Design Software

S. No. Name Capability

Product Design Suite - Mechanical Design2D/3D and

1
Ultimate Drawing tool

Factory Design Suite - Factory Layout Designing and

2
Ultimate Visualization tool
Motor Design Induction/BLDC
3 Speed
Motors
Specific Design Programs – Self
4 Other Design tools
Developed
3D Capability
MOTOR DESIGN SOFTWARE
 Key Testing Facilities

S. No. Name Capability

Lamination Materials testing for

1 Core Loss Tester
Core-loss and BH Parameters

Motor Speed Torque

2 Dynamometer
performance
Testing at High (150⁰C), Low
3 Environmental Chamber (-50⁰C) and Humidity (RH-
100%)conditions
Test Motors at Locked Rotor
4 Locked Rotor Test Rigs Condition for Protector
Reliability
 Testing Facilities

S. No. Name Capability

1 Sound Instrument Acoustic Measurement

2 Vibration Meter Vibration Measurement

VAW Meters & Variable Power
3 AC Power Sources
source
4 DC Power Source Test DC Motors
Dynamic Balancing Test Rotor Assemblies for Mass
5
Equipment Balancing
 Miscellaneous Testing Facilities

S. No. Name Capability

Essential Mechanical
1 Height Gauge, Bore Gauge etc
Measuring Instruments

Essential Electrical VAW Meters, Ohm Meters, HV

2
Measuring Instruments
3 Profile Projector
4 CMM
5 Hardness Tester
6 Microscope
Testers, Megger etc
Measuring Profiles
Co-Ordinate Measurmeents
Hardness testing
Material Testing
Application & Reliability Testing Facilities

S. No. Name Capability

Stators Surge Reliability

1 Stator Insulation Life
Tester

Washing Machine Motors

2 Washing Machines
Application tests
Reliability Testing of Washing
3 Washing Machines
Machine Motors
Compressor Motor Locked
4 Locked Rotor Tester
Rotor Testing
 CORELOSS TESTERS

STRIP CORELOSS TESTER STACK CORELOSS TESTER

 MOTOR DYNAMOMETER

DYNAMOMETER EQUIPMENT MOTOR PERFORMANCE CURVES

ENVIRONMENTAL CHAMBER
 Measuring Instrumentation

Profile Projector CMM - Measurement

 Electrical Instrumentation

ELT Tester
(KAST)

Surge Tester
(Risatti)

35
 Lab Instruments General -1

Abrasion Tester

Cut Through Tester

Break Down Voltage Tester Pin Hole Tester

36
 Lab Instruments General -2

HV Tester

Contamination Tester

Resistance Tester Balancing Tester 37

Prototyping and Tool Room Facility

38
M/C Tool Division Equipment
S.NO. MACHINE NAME MAKE

1 WIRE CUT-1 AGIE (SWITZERLAND)

AGIE CHARMILES
2 WIRE CUT-2
(SWITZERLAND)
VERTICAL MACHINING DECKEL MAHO
3
CENTER (VMC) (GERMAN)

4 JIG BORING WAIDA (JAPAN)

5 O.P.G. WAIDA (JAPAN)

MITSUI (JAPAN) (Under
6 JIG GRINDING
Installation)
7 E.D.M. ELECTRONICA

8 SURFACE GRINDER KENT

HMT
9 MILLING
Vert-2 , Hor-1
10 LATHE

11 CYLINDRICAL GRINDER KENT

12 SHAPER
 Tool Room Machinery

© Majestic Auto Limited, 2014

 Tool Room Machinery

© Majestic Auto Limited, 2014

 Tool Room Machinery

© Majestic Auto Limited, 2014

 Testing Equipment

© Majestic Auto Limited, 2014

 Testing Equipment

Profile Projector from

Dynascan

© Majestic Auto Limited, 2014

 Testing Equipment

3D Coordinate
Measuring Machine from
Mitutoyo, Japan

© Majestic Auto Limited, 2014

 Testing Equipment
METALLURGICAL MICROSCOPE WITH
MICRO VICKERS HARDNESS TESTER IMAGE ANALYZER

© Majestic Auto Limited, 2014

 Tool Maintenance Equipment

Surface Grinder (KENT)

47
48