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Workbench-Simulation Introduction

Chapter 2
Simulation Basics

3/8/2007 Workbench 11.0 Inventory #002417


© 2007 ANSYS, Inc. All rights reserved. ANSYS, Inc. Proprietary 2-1
Simulation Basics

Chapter Overview Training Manual

• In this chapter, the basics of using Simulation to perform analyses


will be covered, which include:
– The Simulation GUI and Operation
– Introduction to the Simulation Wizard
– Basic Analysis Procedure

• The capabilities described in this section are generally applicable to


the ANSYS DesignSpace Entra licenses and above, unless explicitly
noted with the lower-left hand table.

3/8/2007 Workbench-Simulation Introduction Inventory #002417


© 2007 ANSYS, Inc. All rights reserved. ANSYS, Inc. Proprietary 2-2
Simulation Basics

A. Launching Simulation Training Manual

• Recall that there are two ways of running Simulation:


– Configured from within ANSYS Workbench …

– … or from a supported CAD system

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Simulation Basics

… Simulation Interface Training Manual

• The components of the user interface are shown below:


Workbench Tabs

Menus Toolbars

Graphics Window

Tree Outline

Simulation
Details View Wizard

3/8/2007 Workbench-Simulation Introduction Inventory #002417


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Simulation Basics

B. GUI – Menus Training Manual

• The menus provide much of the functionality present in Simulation.


Covering each menu item may be tedious, so only the more
commonly used menu items are covered below:
– The title bar lists the currently active ANSYS license
– “File > Save” to save the .dsdb Simulation database
– “File > Clean” to delete mesh and/or results from database
– “Edit > Select All” to select all current entities in the window
– “Units” to change units on-the-fly
– “Tools > Options… ” to customize settings and options
– “Help > ANSYS Simulation Help” to invoke documentation

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Simulation Basics

… GUI – Toolbars Training Manual

• There are five sets of toolbars to provide users quick access to


functionality also found in the menus.

Standard Toolbar
Graphics Toolbar
Named Selection Toolbar
Context Toolbar
Unit Conversion Toolbar

– The toolbars can be repositioned anywhere on the top of the Simulation


window
– The “Context” toolbar, as will be illustrated later, will change, depending
on what branch is active in the “Outline” tree.
– Tooltips appear if the cursor is placed over the toolbar button

3/8/2007 Workbench-Simulation Introduction Inventory #002417


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Simulation Basics

… GUI – Toolbars Training Manual

• The “Standard” toolbar is shown below:


Bring up Simulation Wizard Choose Analysis Type Annotations Comments

Capture Snapshot

New or Open .dsdb Save .dsdb Open Engineering Data Solve Model Slice Planes

• The “Graphics” toolbar is used very often:

Select mode Select entities Select Adjacent Graphics Manipulation Fit All Viewports

– The left mouse button can be either in “selection” mode or “graphics


manipulation” mode. The above toolbar buttons grouped as “select entities” and
“graphics manipulation” control the left-mouse button behavior.
– The selection of entities of the CAD geometry can be done either by individual
selection or by box-selection. This is controlled by the “Select Mode” icon

3/8/2007 Workbench-Simulation Introduction Inventory #002417


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Simulation Basics

… GUI – Outline Tree Training Manual

• The Outline Tree provides an easy way of


organizing the model, materials, mesh,
loads, and results for the analysis
– The “Model” branch contains the input
data required for the analysis
– The “Static Structural” branch contains the
loads and supports relevant to the analysis
discipline
– The “Solution” branch contains result objects
and solution information
– Other branches (not covered here) are also
available.

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Simulation Basics

… GUI – Outline Tree Training Manual

• The Outline Tree shows icons for each branch, along with a status
symbol. Examples of the status symbols are below:

– Checkmark indicates branch is fully defined/OK


– Question mark indicates item has incomplete data (need input)
– Lightning bolt indicates solving is required
– Exclamation mark means problem exists1
– “X” means that item is suppressed (will not be solved)
– Transparent checkmark means body or part is hidden
– Green lightning bolt indicates item is currently being evaluated
– Minus sign means that mapped face meshing failed
– Check mark with a slash indicates a meshed part/body
– Red lightning bolt indicates a failed solution

Becoming familiar with the basic status symbols allows users to debug
Simulation problems quickly.
3/8/2007 Workbench-Simulation Introduction Inventory #002417
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Simulation Basics

… GUI – Details View Training Manual

• The Details View contains data input and output fields. The contents
will change depending on branch selected.
– White field: input data
• Data in white text field is editable
– Gray (or Red) field: information
• Data in gray fields cannot be modified.
– Yellow field: incomplete input data
• Data in yellow fields indicates missing information.

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Simulation Basics

… GUI – Graphics Window Training Manual

• The Graphics Window shows the geometry and results. It can also provide
worksheet (tabular) listings, the HTML report, and a Print Preview option.

Geometry Tab Print Preview Tab

Report Preview Tab


Worksheet Tab

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Simulation Basics

… GUI – Map Of Analysis Types Training Manual

• The Map of Analysis Types feature lets the


user to specify the analysis environment(s)
in advance.
• Multiple linked environments can be inserted
automatically
• The arrows displayed in the map indicate
how the various environments will be linked.
• Example:
– Selecting Steady-State Thermal and Static
Structural would result in a thermal stress
analysis with the initial condition for the
structural analysis using the temperature
distribution from the thermal analysis.

3/8/2007 Workbench-Simulation Introduction Inventory #002417


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Simulation Basics

… GUI – Simulation Wizard Training Manual

• The Simulation Wizard is an optional component, a


useful aid to remind users steps required to
complete an analysis
– The Simulation Wizard provides a list of required
steps and the status of them
– Green checkmark indicates the item is complete
– Green “i” shows an informational item
– A greyed symbol shows that the step cannot be
performed yet
– A red question mark means that there is an
incomplete item
– An “x” means that the item is not performed yet
– A lightning bolt means that the item is ready to be
solved or updated
• The Simulation Wizard can be toggled on/off by
selecting the button on the Standard Toolbar
• The options on the Simulation Wizard menu will
change depending on the analysis type chosen
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Simulation Basics

… Simulation Wizard Training Manual

• By selecting an item on the “Required Steps” checklist, a callout appears,


illustrating how that function is performed.
– In the example below, “Verify Materials” was selected, and the callout shows the
user where this item can be changed.

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Simulation Basics

… Simulation Wizard Training Manual

• The Simulation Wizard is handy for


users who do not use Simulation
every day
– Besides basic functionality, callouts
for more advanced items are also
available as shown on right

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Simulation Basics

C. Basic Procedure Training Manual

• The purpose of simulation is usually to determine the response of the


system based on some type of excitation or loading.
• It is crucial to remember that a mathematical model is used:
– CAD geometry is an idealization of the physical model
– The mesh is a mathematical representation of the CAD model
– The accuracy of answers is determined by various factors:
• How well the physical model is represented depends on the assumptions
• Numerical accuracy is determined by the mesh density

CAD Model Finite Element Mesh


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Simulation Basics

… Basic Procedure Training Manual

• Every analysis involves four main steps:


– Preliminary Decisions Preliminary
• What type of analysis: Static, modal, etc.? Decisions
• What to model: Part or Assembly?
• Which elements: Surface or Solid Bodies?
– Preprocessing
Preprocessing
• Attach the model geometry
• Define and assign material properties to parts
• Mesh the geometry
• Apply loads and supports
• Request results Solution
– Solve the Model
– Postprocessing
• Review results
• Check the validity of the solution Postprocessing

3/8/2007 Workbench-Simulation Introduction Inventory #002417


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Simulation Basics

… Basic Procedure Training Manual

• A sample analysis using the Stress Wizard will be shown in this


section.
• The Wizards in Simulation aid the user in following the basic analysis
template discussed previously:
– Attach/import geometry
– Assign material properties
– (Mesh geometry)
• A default mesh will be supplied by Simulation if this step is not performed
manually by the user
– Apply loads and supports
– Request results
– Solve model
– Review results/postprocessing

3/8/2007 Workbench-Simulation Introduction Inventory #002417


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Simulation Basics

… Attach Geometry Training Manual

• Earlier, it was shown that geometry can be attached to Workbench in two ways
– Direct from CAD system
• For supported CAD packages only using plug-in mode

– From within a blank Simulation session


• For all supported formats, using plug-in or reader mode

Attaches active CAD model


(plug-in mode)

Browse for CAD file


(reader mode)

Directly launches
Workbench and attaches
geometry (plug-in mode)

Method 1 Method 2
3/8/2007 Workbench-Simulation Introduction Inventory #002417
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Simulation Basics

… Choose Analysis Type Training Manual

• From the map of available analysis types, Structural Analysis will be


chosen. This will bring up the stress branch for the simulation wizard

3/8/2007 Workbench-Simulation Introduction Inventory #002417


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Simulation Basics

… Assign Material Properties Training Manual

“Verify Materials” is selected, and the callout shows how to change


material properties in the pull-down menu

After “Verify Materials” is


selected, all of the parts
from the “Geometry”
branch are highlighted,
and the Details view shows
how to change the
material.

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Simulation Basics

… Assign Material Properties Training Manual

• Notice that the Details View allows the user to select a material from a
pull-down menu or to import a new material
– The default material property is “Structural Steel” but can be changed
– By selecting “Import …” the user can select a material property file (XML
format)

– Although a few material properties are supplied with Simulation for


demonstration purposes. Users should use their own material property
values in production use.
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Simulation Basics

… Assign Material Properties Training Manual

• Materials may be individually selected for each part


– Multiple parts can be highlighted and changed at once
• Use Shift-Left mouse button to highlight all items in range
• Use Ctrl-Left mouse button to individually add/remove selection

By using a combination of Shift-


Left mouse button and Ctrl-Left
mouse button, two parts are
highlighted on the Outline Tree
The user can then change all
materials at once in the Details
View by selecting the material
pull-down menu.
Note that DesignSpace Entra is
limited to analysis of single
parts.

3/8/2007 Workbench-Simulation Introduction Inventory #002417


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Simulation Basics

… Assign Material Properties Training Manual

• Material properties are listed, modified, imported or exported by accessing the


“Engineering Data” application via the “Data” icon in Simulation

• Default settings can be changed in


the Engineering Data application:
– Default material can be changed
from “Structural Steel”
– A list of “Favorites” can be saved
for frequent access
– New materials can be added from
various locations

3/8/2007 Workbench-Simulation Introduction Inventory #002417


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Simulation Basics

… Insert Loads & Supports Training Manual

• After verifying and assigning materials, “Insert Structural Loads” is selected


from the Stress Wizard
– Loads are applied from the pull-down icons in the Context toolbar.

After “Insert Loads” is


selected, notice that the
“Environment” branch is
highlighted.
By highlighting the
“Environment” branch, the
Context toolbar and Details
view change.

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Simulation Basics

… Insert Results Training Manual

• By selecting the Stress Branch template in the beginning, some


results are already requested. However, the user can request other
results, if needed.
– By selecting “Insert Results” in the Stress Wizard, the callout shows how
to add results

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Simulation Basics

… Solving the Model Training Manual

• After verifying materials, applying loads and supports, and inserting results,
the model is ready to be solved.
– Selection of “Solve” in the Stress Wizard produces a callout showing the solve
icon.

Starting the solution will include


automatically meshing the model if it
has not been done so previously.
The solution may take a few minutes to
a few hours, depending on how large
the model is and the hardware used. A
progress bar will be shown to indicate
roughly how long the solution will
take. The solution can also be
stopped via the progress bar.

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Simulation Basics

… Solving the Model (ANSYS Details) Training Manual

– During and after a solution ANSYS output information can be viewed by


highlighting the “Solution Information” branch.

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Simulation Basics

… View Results Training Manual

• After the solution is complete, the user can View Results


– Plot contours and vectors by highlighting the result of interest
– Animate results via the animation tool bar.

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Simulation Basics

… View Report Training Manual

• In preparation for generating the HTML report figures and comments can be
added from the Standard Toolbar:
– Select a branch first, such as “Equivalent Stress”
– Then select the appropriate Standard Toolbar button:

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Simulation Basics

Applying Loads & Supports Training Manual

• Loads and supports are applied on geometric entities in two different ways:
– Pre-select geometry entity in Graphics Window, then select load or support from
Context Toolbar

– Select load or support from Context Toolbar then select geometry entities in
Graphics Window, then click on “Apply” in Details View.

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Simulation Basics

… Applying Loads & Supports Training Manual

• After assigning the load the user can enter additional data in the Details view,
if necessary.
– Notice that in the Outline Tree the associated load branch symbol status will also
change to ‘completed’ (checkmark)

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Simulation Basics

… Applying Loads & Supports Training Manual

• For some structural loads direction is


needed:
– Selection is done in Details View of load
• If “Components” is chosen, enter X, Y, or Z
Components of loading
• If “Vector” is chosen, select geometry and
enter magnitude of loading
• Defaults can be set in “Tools > Options …
> Simulation: Miscellaneous
> Load Orientation Type”
– The World Coordinate System or user
defined local coordinate systems can be
referenced
• User-Defined Coordinate Systems will be
discussed later

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Simulation Basics

… Applying Loads & Supports Training Manual

– Existing geometry can be referenced to


control direction:
• In the “Details” view, select “Define By:
Vector”
• Three types of existing geometry can be used
– Normal to planar face or along axis of cylindrical
face
– Along straight edge or normal to cylindrical edge
– Two vertices defining vector
• Click on “Direction” and select geometry used
for vector orientation. Use the arrows in the
Graphics window to toggle the direction.
• Click on “Apply” when finished.
• Enter magnitude for loading in “Magnitude.”

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Simulation Basics

… Mouse Controls Training Manual

– The left mouse button is used to select geometric entities OR to


manipulate the graphics display

• User can select items (vertex, edge, surface, body) or manipulate the view
(rotate, pan, zoom in/out, box zoom)
• Select mode can be single-select or box-select
– In single-select mode, click-drag with left mouse
button to “paint select” multiple items
– Use Ctrl-Left mouse button in single-select mode to select or unselect multiple entities
– In box-select mode, click-drag from left to right selects entities fully enclosed in
bounding box
– In box-select mode, click-drag from right to left selects any entity partially enclosed in
bounding box

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Simulation Basics

… Mouse Controls Training Manual

– In select mode the middle mouse provides several short cuts for graphics
manipulation
• Click-drag middle mouse button to dynamically rotate model
• CTRL+Middle mouse button pans model
• Shift+Middle mouse button = dynamic zoom
• If present, the wheel can be used to zoom in/out
– The right mouse button provides context-sensitive pop-up menu if clicked once in
Graphics Window
• Click-drag right mouse button to box zoom in area of interest
• Click right mouse button once and select “Fit” to fit model in view

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Simulation Basics

… Selection Planes Training Manual

• Selection planes allow for users to easily select surfaces which are hidden
from view by other surfaces.
– User selects a plane; if more planes lie directly underneath the cursor, selection
planes appear. Selection planes are color-coded with the same color as its parent
part and are ordered by depth from the cursor.

ANSYS License Availability


DesignSpace Entra x
DesignSpace x
Professional x
Structural x
Mechanical/Multiphysics x

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Simulation Basics

Multiple Design Studies Training Manual

• Copying/duplicating branches in the Outline Tree


allows comparison of different Environments or
Models.
• Set up multiple design studies by duplicating a
branch:
– Duplicate the Environment to solve multiple load
cases or different types of analyses (static, modal,
etc.).
– Duplicate the Model branch to compare different
material properties, geometry configurations,
contact conditions, mesh densities, etc..
• After duplicating the appropriate branch make the
necessary changes and then resolve the model.

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Simulation Basics

D. Workshop 2 – Simulation Basics Training Manual

• Workshop 2 – Simulation Basics


• Goal:
– Using the Stress Wizard, set up and solve a structural model for
stress, deflection and safety factor.

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