VIII DIV-I
I. POWER BOILERS
II. MATERIAL SPECIFICATIONS
III. NUCLEAR POWER PLANT COMPONENTS
IV. HEATING BOILERS
V. NONDESTRUCTIVE EXAMINATION
VI. RECOMMANDATED RULES FOR CARE &
OPERATION OF HEATING BOILERS
VII. RECOMMANDATED RULE FOR CARE OF POWER BOILERS
VIII. PRESSURE VESSELS –DIVISION-1 ,DIVISION-2 & DIVISION-3
IX. WELDING & BRAZING QUALIFICATIONS.
X. FIBERGLASS-REINFORCED PLASTIC PRESSURE VESSELS
XI. RULES FOR INSERVICE INSPECTION OF NUCLEAR POWER
PLANT COMPONENTS
XII. RULES FOR CONSTRUCTION AND CONTINUED SERVICE OF
TRANSPORT TANKS.
ASME Section VIII Division-1
Structure of Sec VIII Div-1: It is divided
into three subsections:
– Subsection A: It consists part UG, general
requirements for Method of construction .
that apply to all pressure vessel parts,
– Subsection B: It covers requirements that
apply to various fabrication methods.
Subsection B consists of –
Part UW for welded construction
Part UF for forged construction
Part UB for brazed construction
- Subsection C: It covers requirements for several
classes of material.
Structure of ASME Section VIII Div-1
FOR EXTERNAL DESIGN PRESSURE, SHELL TO BE DESIGN AS PER ASME SEC-VIII DIV-
1 CL. UG-28
VESSEL CONSTRUCTION
Long. Seam Circ. Seam
D’end
Shell Nozzle
Typical Vessel
MANWAY
NOZZLE
SHELL
D-End NOZZLE
HEADS / ENDCLOSURES
HEAD IS THE PART WHICH CLOSES THE END OPENING OF THE CYL.
SHELL
TYPES OF THE HEADS :
1. HEMISPHERICAL HEAD
2. ELLIPTICAL HEAD
3. TORISPHERICAL HEAD
4. CONICAL HEAD
5. TORICONICAL HEAD
6. BOLTED BLIND FLANGE
DESIGN OF ELLIPTICAL HEAD UNDER INTERNAL PRESSURE AS
PER ASME SEC-VIII DIV-1, CL. UG-32.
Petals
Crown
Crow
n
Plate
Petal Plate
TORISPHERICAL
DISHEND
Seamless(one-piece head)
HEMISPHERICAL DISHEND
TYPE OF SUPPORTS
1. LEG TYPE SUPPORT
2. SKIRT TYPE SUPPORT (CYLINDRICAL/CONICAL)
3 BRACKET TYPE SUPPORT
4. SADDLE SUPPORT –
SKIRT DETAIL
Detail of Skirt
MATERIAL OF CONSTRUCTION FOR VESSEL
ASME LISTS THE DIFFERENT TYPES OF THE MATERIAL FOR PLATES,
FORGINGS, PIPES, TUBES, FLANGES & FITTING. --- ASME SEC II PART
A,B,C & D
EQUIPMENT TEST :
- HYDROTEST --> 1.3 x DESIGN PRESSURE (UG-99)
– PNEUMATIC TEST ---> 1.1 x DESIGN PRESSURE (UG-100)
EFFECT:
1. SUSCETIBLITIES TO BRITTLE FAILURE
DECREASES.
2. RESISTANCE TO STRESS CORROSION
CRACKING INCREASES.
3. DIMENSIONAL STABILITIES INCREASES.
PWHT PARAMETER
1. HEATING RATE
2. SOAKING TEMPERATURE
3. COOLING RATE
Part UCS (Continued…)
UCS-56 – PWHT
CODE EXTRACT FOR HEAT TREATMENT
HYDROTEST PRESSURE =
1.3 X (P design) x (allow stress at test temp/ allow stress at
design temp)
Outlet Pressure
Gauge arangement
Tubes
Outlet Hose
Inlet hose
Hydrotest Pump
Venting Bucket
5°
Outlet Pressure
Gauge arangement
Tube Sheet
Heat Exchanger
Inlet Header
Tubes
Outlet Hose
Inlet hose
Outlet Header
Hydrotest
Venting Bucket Pump
Valves
Pressure Gauge
Square Bar
Coupling
Arrangement for Inlet Pressure Gauge
Pressure Gauge
Valves
Coupling
From Hydrotest
Pump
Square Bar
Towards Drain
ASME BOILER & PRESSURE VESSEL CERTIFICATES
OF AUTHORIZATION & CODE SYMBOL STAMPS
Welding and Different types with butt Extensive Butt welds and
Fabrication welds and others use/requirement of extensive use of
butt welds and full other construction
penetration welds methods such as
including non threaded, layered,
pressure wire-wound,
attachment welds interlocking
stripwound and
others
Common Features
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