SulfidePlantandMaterial
HandlingInstalltion
MINA JUSTA PROJECT
March 2018
Safety/Value Moment
Mina Justa Project
Road Transportation Technical Handbook: GyM Projects
INGENIERÍA Y CONTRUCCIÓN
Prevention Standard for Road Transportation, focus on leverage the 4 key factors of people
transportation by road:
Human Factor
Vehicle
GV
GyM HSE Policy
GyM Experiences
Mina Justa Project
© GyM
MINERÍA – RESÚMEN DE EXPERIENCIA
19
MOLINOS SAG
Las Bambas (PERÚ)
Caserones (CHILE)
Toromocho (PERÚ)
2 (40´ / 26 MW)
1 (40´ x 26’)
1 (40´ x 26’ / 28 MW)
2013
2013
2012
Antapaccay (PERÚ) 1 (40´ diam / 24 2012
MW)
Pueblo Viejo (REPÚBLICA DOMINICANA) 2 (32.8´ / 22.3’) 2011
Expansión Antamina (PERÚ) 2 (38´ / 20.2 MW) 2011
Los Pelambres (CHILE) 3 (36’ x 17´) 2011
Esperanza (CHILE) 1 (40’ x 26´) 2011
Cerro Corona (PERÚ) 1 (24 x 14.5’) 2008
San Cristóbal (BOLIVIA) 1 (36´ diam) 2006
El Teniente (CHILE) 1 (38’ x 20’) 2004
Los Bronces (CHILE) 1 (28’ x 14’) 1998
EXPERIENCIA EN MOLINOS DE BOLA
44
MOLINOS DE BOLA
Las Bambas (PERÚ)
Caserones (CHILE)
Toromocho (PERÚ)
4 (25x40)
2 (27x40)
2 (28 x44)
2013
2013
2012
Antapaccay (PERÚ) 2 (25x40) 2012
Pueblo Viejo (REPÚBLICA DOMINICANA) 2 (32.8 / 22.3) 2011
Expansión Antamina (PERÚ) 4 (24x36) 2011
Los Pelambres (CHILE) 6 (36x17) 2011
Esperanza (CHILE) 2 (27x45) 2011
Cerro Corona (PERÚ) 1 (20x34) 2008
Cerro Verde I (PERÚ) 4 (24x39) 2006
San Cristóbal (BOLIVIA) 2 (23 x 32) 2006
El Teniente (CHILE) 2 (24x36) 2004
Los Bronces (CHILE) 2 (24,5 x35) 1998
Cuajone (PERÚ) 2 (20x34) 1998
1.- PROJECT ORGANIZATION
AGENDA 7.-
8.-
PROPOSED MAN POWER
INSTALLATION RATES
9.- SUBCONTRACTORS
Mina Justa Project
10.- WORK FRONT MANAGEMENT
© GyM
KEY PERSONNEL
50 20 44
PROYECTOS PLANTAS MOLINOS DE BOLA
MINEROS CONCENTRADORAS MONTADOS
19 +400 MIL
M3 de CONCRETO VACIADOS
MOLINOS SAG EN UN SOLO PROYECTO
Cesas Rojas Christian Tipacti Enrique Ormeño Hualpa Ivan Palacios Garay Luis Aguilar Carlos Vargas
Gerente de Proyecto Gerente Técnico / Construcción Superintendente Mecanico Superintendente E&I Gerente HSEC Gerente QA/QC
© GyM
SOPORTE OFICINA PRINCIPAL
ORGANIZATION CHART
LIMA GERENTE DE DIVISIÓN DE OBRAS
ELECTROMECÁNICAS
GERENTE DE HSEC
JEFE DE ADMINISTRACIÓN Inspector de Seguridad
Asistente Administrativo
JEFE DE QC Inspector de QC
Jefe de servicios
Jefe de Almacén Relacionista Comunitario
Generales GERENTE DE CONSTRUCCIÓN
Apoyo Logístico
SUPERINTENDENTE DE ÁREA SUPERINTENDENTE DE ÁREA
JEFE DE OFICINA TÉCNICA
Mecánica Eléctrica e Instrumentación
Supervisor de obras Supervisor de obras Supervisor de obras Supervisor de Obra Supervisor de Obra LT
Ingeniero Costos y
Control Documentario (Categoría 2) (Categoría 2)
Valorizaciones (Categoría 2) Pipeline (Categoria 2) 22KV (Categoria 2)
Autocadista
2.
Key Activities -
Milestones
Mina Justa Project
MILESTONES
Crushing & Crushed
Ore Handling
Mechanical Completion
Access to Primary Crushing (Oxide and 5/30/2020
Sulfide)
9/1/2019 Crushing & Ore Handling Mechanical
Completion Concentrator
Access to Concentrate Utilities 12/30/2019 Mechanical
8/1/2019 Completion
Concentrator Utilities Mechanical
6/30/2020
Contract Award Start Construction Completion
11/15/2018 4/15/2019 2/29/2020
2018 nov 2019 mar may jul sep nov 2020 mar may 2020
4/15/2019
Access to 2113-CV-202 Sulfide Overland 10/1/2019
Conveyor No.1 (Corridor) Access to Concentrator
4/15/2019 10/1/2019
Access to 3112-CV-302 Oxide Coarse Ore Access to Secondary and Terciary Crushing
Stockpile Conveyor No. 2 (Corridor) Circuit
10/1/2019
Access to Electrical Distribution &
Substations
3.
High Level
Construction
Sequencing
Mina Justa Project
Construction Schedule
Access Oxide, Access Secondary, MC
Sulfide Conveyor Terciary Crushing Completion Sulfide Crushing
- Oxide Crusing and Mechanical
Contract Award Access Oxide, and Handling Completion
Sulfide Conveyor Access Handling
Access Oxide,
Concentrator - Utilities
Sulfide Crushing
- Primary Crushing
Substation
Nov Dec Jan Feb Mar Apr May Jun Jul Aug Sep Oct Nov Dec Jan Feb Mar Apr May Jun
Month Month Month Month Month Month Month Month Month Month Month Month Month Month Month Month Month Month Month Month
1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 17 18 19 20 21
Mobilization
Conveyor Pre Assemblies
Oxide Crushing
3100 Oxide Crushing
and Ore Handling
FRONT 1
Conveyors CV-301,302,303
Oxide
Stockpile
Oxide
Conveyor
Concentrate
Sulfide
Conveyor
Secondary
Sulfide
and Terciary
Stockpile
Crushing
Sulfide
Crushing
Oxide
Crushing
PROJECT SCOPE
WORK FRONT 2
- Secondary and Tertiary
Crushing
WORK FRONT 1
Oxide Crushing and Ore
Handling
Sulfide Crushing and Ore
Handling
WORK FRONT 3
Concentrate (Grinding, Flotation,
Regrinding, Thickening, Tailing,
Utilities, etc.)
Oxide Crushing
Access to Crushing Building
Oxide Crushing
Erection of Cone Crusher
Oxide Crushing
Erection of Apron Feeder
Oxide Crushing
Erection of Oxide Rom Bin
Oxide Crushing
Erection of Primary Oxide Crusher
Oxide Crushing
Erection of Structures and Stairs
Oxide Crushing
Erection of Auxiliary Equipment
Oxide Crushing
Erection of Conveyor
Sulfide Crushing
Access to Crushing Building
Sulfide Crushing
Erection of Apron Feeder Dribble Chute
Sulfide Crushing
Erection of Apron Feeder
Sulfide Crushing
Erection of Primary Sulfide Crusher
Sulfide Crushing
Erection of Vibrating Grizzly Feeder
Sulfide Crushing
Erection of Vibrating Grizzly Feeder Feed Chute
Sulfide Crushing
Erection of Rom Bin and Static Screen
Sulfide Crushing
Erection of Structures and Stairs
Sulfide Crushing
Erection of Structures and Stairs
Erection of Conveyors
Completed Conveyor
Stockpile
Access to Stockpile
Stockpile
Erection of Apron Feeder
Stockpile
Erection of Apron Feeder Feed Chute
Stockpile
Erection of Apron Feeder Dribble Chute
Stockpile
Erection of Apron Feeder Discharge Chute
Stockpile
Erection of Structures and Stairs
Stockpile
Erection of Conveyors
Secondary Sulfide Crushing
Access to Secondary Sulfide Crushing
Secondary Sulfide Crushing
Erection of Structures
Secondary Sulfide Crushing
Erection of Secondary Sulfide Crusher
Secondary Sulfide Crushing
Erection of Structures
Secondary Sulfide Crushing
Erection of Belt Feeder
Secondary Sulfide Crushing
Erection of Feed Bin
Secondary Sulfide Crushing
Erection of Structures and Stairs
Secondary Sulfide Crushing
Erection of Auxiliary Equipment
Secondary Screening
Access to Secondary Screening
Secondary Screening
Erection of Structures
Secondary Screening
Erection of Secondary Screen Undersize Chute
Secondary Screening
Erection of Sulfide Secondary Screen
Secondary Screening
Erection of Secondary Screen Oversize Chute
Secondary Screening
Erection of Secondary Screen Feed Chute
Secondary Screening
Erection of Structures
Secondary Screening
Erection of Conveyors
Tertiary Sulfide Crushing
Access to Tertiary Sulfide Crushing
Tertiary Sulfide Crushing
Erection of HPGR
Tertiary Sulfide Crushing
Erection of Structures
Tertiary Sulfide Crushing
Erection of Feed Bin
Tertiary Sulfide Crushing
Erection of Structures
Tertiary Sulfide Crushing
Erection of Tertiary Crusher Feed Chute
Tertiary Sulfide Crushing
Erection of Tertiary Crusher Discharge Chute
Tertiary Sulfide Crushing
Erection of Auxiliary Equipment
Tertiary Screening
Erection of Primary Cyclone Feed Hopper
Tertiary Screening
Erection of Structures
Tertiary Screening
Erection of Tertiary Screen Undersize Chute
Tertiary Screening
Erection of Sulfide Tertiary Screen
Tertiary Screening
Erection of Structures
Tertiary Screening
Erection of Tertiary Screen Feed Chute
Tertiary Screening
Erection of Auxiliary Equipment
Grinding
Access to Grinding
Grinding
Erection of Shell
Grinding
Erection of Structures
Grinding
Erection of Ball Mill
Grinding
Erection of Structures
FUNDACION DE MOLINO SAG 20MIL01
INSTALACION DE DISCHARGE BEARING HOUSING SOLE PLATE
MONTAJE DE DISCHARGE BEARING HOUSING (Base)
MONTAJE DE SHELL (Segunda Sección)
MONTAJE DE DISCHARGE HEAD (Segunda Sección)
MONTAJE DE FEED TRUNNION
CIERRE DE DISCHARGE BEARING HOUSING
MONTAJE DE GIRTH GEAR (Segunda Sección)
MONTAJE DE ORIVE TRAIN BASE PLATES
INSTALACION DE GEAR GUARO
ENJEVADO INTERIOR DEL MOLINO
MONTAJE DE SHELL LINERS
Flotation
Access to Flotation
Flotation
Erection of Rougher Flotation Cells
Flotation
Erection of Cleaner 1 Flotation Cells
Flotation
Erection of Cleaner Scavenger Flotation Cells and Structure
Flotation
Erection of Cleaner 2 and Scalper Flotation Cells
Flotation
Erection of Internal Equipment
Flotation
Erection of Auxiliary Equipment
Tailings and Reagents
Erection of Structures and Stairs
PROJECT SCOPE – Relaves y Reactivos
Tailings and Reagents
Erection of Storage Tanks
Tailings and Reagents
Erection of Structures and Auxiliary Equipment
5.
Heavy Lift
Summary
Mina Justa Project
Critical Equipment Liftings List
Oxide Crusher Lifting
DESCRIPTION DATA
EQUIPMENT CV-203
BOOM 30
CRANE CAP. 28.8
% USED 67%
Sulfide Crusher Lifting
DESCRIPTION DATA
EQUIPMENT Jaw Crusher
HEAVIEST PIECE FRAME
TOTAL WEIGHT 47.3
DESCRIPTION DATA
EQUIPMENT Thickener 2271-TH-201
TAILING THICKENER
HEAVIEST PIECE BRIDGE
TOTAL WEIGHT 23.7985
Estructuras 10.0 7.0 16.0 32.0 41.0 55.0 73.0 89.0 90.0 90.0 67.0 50.0 28.0 4.0
Mecanica 15.0 15.0 29.0 40.0 44.0 91.0 98.0 178.0 213.0 229.0 256.0 144.0 98.0 20.0
Tuberias 15.0 15.0 31.0 57.0 40.0 49.0 62.0 66.0 75.0 55.0
Electricidad e Instrumentacion 72.0 133.0 166.0 250.0 252.0 244.0 242.0 187.0 162.0 106.0 25.0
Subcontractors
TOTAL DIRECT MANPOWER 10.0 22.0 31.0 61.0 81.0 171.0 312.0 368.0 549.0 612.0 580.0 597.0 421.0 330.0 201.0 80.0
INDIRECT PERSONNEL - STAFF 17.0 23.0 34.0 41.0 44.0 48.0 69.0 86.0 91.0 96.0 98.0 97.0 97.0 92.0 84.0 73.0 53.0
INDIRECT PERSONNEL - SUPPORT 4.0 4.0 4.0 10.0 12.0 14.0 29.0 33.0 33.0 33.0 33.0 33.0 33.0 33.0 31.0 27.0 10.0
TOTAL INDIRECT 21.0 27.0 38.0 51.0 56.0 62.0 98.0 119.0 124.0 129.0 131.0 130.0 130.0 125.0 115.0 100.0 63.0
700.0
600.0
TOTAL INDIRECT
500.0
Subcontractors
400.0
Electricidad e
Instrumentacion
300.0
Tuberias
Mecanica 200.0
Estructuras
100.0
0.0
Nov-18 Dec-18 Jan-19 Feb-19 Mar-19 Apr-19 May-19 Jun-19 Jul-19 Aug-19 Sep-19 Oct-19 Nov-19 Dec-19 Jan-20 Feb-20 Mar-20 Apr-20 May-20 Jun-20
8.
Installation Rates
Mina Justa Project
Installation Rates
Montaje de Estructuras
- Total Toneladas: 1951 Ton (incluye mesas, trusses y bents, No incluye Escaleras, barandas y grating).
- Periodo de Montaje de Estructuras: 280 días. (del 25 Agosto 2019 al 31 Mayo 2020) 245 dias
- Promedio 8 ton/día.
- Cables
- 570 Km de cable
- Periodo de Cableado: 88 días (02 Febrero 2020 al 30 Abril 2020)
- 6.5 Km /día
- Tuberías
- 39 Km de tuberías
- 32 Km de HDPE
- 07 Km de CS equivale 26,900 pulg-dia.
- 205 pulg-dia/dia (Considerando un pico a finales de abril)
- Inicio de pegas 01 semana de Nov. con CV-301, 302 y 303. considerando culminación de esta área 30 de Dic.
- 1.5 días por pega.
- 81 dias.
9.
Subcontractors
Mina Justa Project
Subcontractor List
ACTIVITIES SUBCONTRACTOR
Platforms
Steel Structures Pre Assembly
Pre assembly of Trusses and Bents in Oxide and Sulfide Stacker
Stacker Stacker
Structures section 1 Truss
Stacker
section 2
Stacker
Support
Bent
Steel Structures Pre Assembly
Pre assembly of bents and trusses
Section 1
Section 2
Section 3
Section 4
Bents
Steel Structures Pre Assembly
Pre assembly of bents and trusses
Thickner Bridge
Plateworks Pre Assemblies
Pre assembly of chute 2111-CH-203 in Sulfide Building
Section 1
Section 2
Plateworks Pre Assemblies
Pre assembly of BIN 2133-BN-203
Section 1
Section 2
Plateworks Pre Assemblies
Pre assembly of Chutes 2131-CH-211 and 2131-CH-216 in Secondary Screen Building
Chute CH-211
pre assembly
Sections
Chute CH-216
pre assembly
Sections
Tanks: Fabrication on Site
Tanks: Fabrication on Site
Tanks: Fabrication on Site
Spool Prefabrication and Erection
11.
Site establishment
Mina Justa Project
Site establishment
Site facilities
Offices and
Pre
assemblies
Pre
assembly
area
Site establishment
Almacenes
Comedor
Comedor
SH SH
Estacionamiento Oficinas
Contenedores 01/08/2016
Almacenes
Habilitación de Cerco Perimetral 04/08/2016
Central
Grupo Electrógeno (inc. Tablero, cables y reflectores) 04/08/2016
Ingreso de Contenedores 27/07/2016
Mobiliario 03/08/2016
Grupo Electrógeno (inc. Tablero, cables y reflectores) 27/07/2016
Oficinas
Baños Químicos 14/07/2016
Internet 01/08/2016
Movilidad para transporte Interno-Externo 06/07/2016
Contenedores 15/08/2016
Talleres -
Habilitación de Cerco Perimetral 15/08/2016
Mantenimiento
Grupo Electrógeno (inc. Tablero, cables y reflectores) 15/08/2016
Carpa de Comedor (inc. Iluminación) 01/08/2016
Comedor - Obra
Mobiliario 01/08/2016
12.
Quality
Assurance
Mina Justa Project
QUALITY POLICY
• Our objective is to assure the conformity of the processes for the fulfillment of the contractual requirements. For
this it establishes:
- A compromised Organization
- Management Procedures
• The quality processes are carried out throughout the project and are: Planning, Assurance, Control and
Improvement.
• Our Quality Management System will be implemented, which is certified according to ISO 9001: 2008.
QUALITY STRATEGY
Preparation and sending of Quality Plan, ITPs, for approval by Ausenco
Once the ITPs are approved, about the WP and HP, we will present an estimated Weekly Release Plan
and another Daily Release Program, which will be sent the previous day by mail to QA, to that Ausenco
may have knowledge of the points where we require his presence.
We will meet with our counterpart Ausenco QA Manager, to coordinate a weekly meeting different
from the contractual where we will see two main issues, first the deviations on quality during
construction, Observations and NCRs and second point the structure and progress of the Dossier.
QUALITY STRATEGY
1
2
3
Induction and
implementation of 4
quality management Definition of
applicable Compliance
5
procedures review Quality 6
of the Quality control
Plan Dossier
management
Quality
evaluation
QUALITY MANAGEMENT PROCEDURES
GyM.SGC.PG.0001 Document Control
GyM.SGC.PG.0013 Communications
ITPs
GyM.SGC.PPI.MEC-01 Axial and radial alignment
GyM.SGC.PPI.MEC-02 Bolt installation and torque
GyM.SGC.PPI.MEC-03 Grout application
GyM.SGC.PPI.MEC-04 Surface protection
GyM.SGC.PPI.MEC-05 Piping Installation
GyM.SGC.PPI.MEC-06 HDPE Piping Installation
GyM.SGC.PPI.MEC-07 Metal Structures Assembly
GyM.SGC.PPI.MEC-08 Static Equipment Assembly
GyM.SGC.PPI.MEC-09 Assembly of rotating equipment
GyM.SGC.PPI.MEC-10 Pressure tests
GyM.SGC.PPI.MEC.20 Conveyor Installation
GyM.SGC.PPI.MEC.21 Welding and qualification of welders
GyM.SGC.PPI.MEC.25 Mill assembly
GyM.SGC.PPI.ELE-01 Electrical circuits installation
GyM.SGC.PPI.ELE-03 Cable trays installation
GyM.SGC.PPI.ELE-04 Pipe conduit installation
GyM.SGC.PPI.ELE-05 Installation of distribution panels
GyM.SGC.PPI.ELE-08 Motors and generators installation
GyM.SGC.PPI.ELE-09 Motor control center installation
GyM.SGC.PPI.ELE-12 Power transformer installation
GyM.SGC.PPI.ELE.13 Installation of the Earth System
GyM.SGC.PPI.ELE.15 Lighting system installation
GyM.SGC.PPI.INS-02 Assembly of field instruments
GyM.SGC.PPI.INS-03 Installation of instrumentation and control circuits
MANAGEMENT INDICATORS
• IEC: Indicator of conforming deliverables: % Protocols progress /% Physical progress ≥
60%
ANALISIS DE
CONFIABILIDAD
RESTRICTION
LOOK AHEAD WEEKPLAN ANALYSIS OF
ANALYSIS PPC
NON-COMPLIANCE
© GyM
RESOURCES CONTROL
Direct Manpower Curve
700.0
600.0
TOTAL
INDIRECT
500.0
Subcontractors
400.0
Electricidad e
Instrumentacion
300.0
Tuberias
200.0
Mecanica
Estructuras 100.0
0.0
Nov-18 Dec-18 Jan-19 Feb-19 Mar-19 Apr-19 May-19 Jun-19 Jul-19 Aug-19 Sep-19 Oct-19 Nov-19 Dec-19 Jan-20 Feb-20 Mar-20 Apr-20 May-20 Jun-20
© GyM
ORGANIZATIONAL CHART
¡
© GyM
14.
Pre Commisioning
Mina Justa Project
Pre Commisioning
Philosofy of Commisioning
Preparation of
Commisioning
Ausenco
Development of
Commisioning Plan
•
Verification of equipment
Preparation of Documentation
•
Collation of quality assurance
dossiers
Verification of equipment (C0) • Pre operational inspection and
• Energisation of Plant and
testing
Constructor Support
equipment
Dry Commisioning (C1) • Mechanical and electrical testing
• Water supply
• Testing and plant operation
Wet Commisioning (C2) • Deficiency Rectifications
• Maintanance
Ore Commisioning (C3) • Deficiency Rectifications
• Maintanance
Performance Commisioning (C4) • Deficiency Rectifications
© GyM
1.- PROJECT ORGANIZATION
6.-
HEAVY LIFT SUMMARY
PROPOSED EQUIPMENTS
8.-
PROPOSED MAN POWER
INSTALLATION RATES
9.- SUBCONTRACTORS
Mina Justa Project
10.- WORK FRONT MANAGEMENT
© GyM
KEY PERSONNEL
50 44
PROYECTOS MOLINOS DE BOLA
MINEROS MONTADOS
19
MOLINOS SAG
Paul Falen Jorge Vargas Felix Christian Cahui Jansen Varas Jorge Cárdenas Carlos Vargas
Gerente de Proyecto Gerente Técnico / Construcción Superintendente Mecánico Superintendente E&I Gerente HSEC Gerente QA/QC
© GyM
ORGANIZATION CHART
© GyM
2.
Key Activities -
Milestones
Mina Justa Project
MILESTONES
Access to Secondary, Terciary Screening &
Crushing
5/27/2019
Apr May Jun Jul Aug Sep Oct Nov Dec Jan Feb Mar Apr May
Month Month Month Month Month Month Month Month Month Month Month Month Month Month
1 2 3 4 5 6 7 8 9 10 11 12 13 14
Mobilization
Steel Structures
3320 Solvent Extraction Installation of Equipment
FRONT 1
Installation of Tanks
Installation of Tanks
3330 Electrowinning
Installation of Cells
Installation of equipment
Pre assembly of conveyors
Steel Structures
Secondary Screning Secondary Crusher
3130
FRONT 2 & Crushing
Conveyors CV-305,306,307,308
Steel Structures
Tertiary Screening & Tertiary Crusher
3140
Crushing Conveyors CV-310, 309
Secondary
Crushing and
Tertiary HPGR
VAT leaching
Ponds
Solvent
Extraction
Electrowining Oxide
Stockpile
PROJECT SCOPE WORK FRONT 2
3120 Stockpile and Reclaim
3130 Secondary Screening &
Crushing
3140 Tertiary Screening &
Crushing
3160 Fine Ore Product
Mecanica 94.0 108.0 128.0 173.0 187.0 188.0 176.0 164.0 126.0 111.0 97.0
Tuberias 66.0 75.0 87.0 96.0 106.0 106.0 97.0 94.0 81.0 71.0
Electricidad e Instrumentacion 71.0 101.0 173.0 244.0 244.0 268.0 267.0 182.0 171.0 71.0
Subcontractors
TOTAL DIRECT MANPOWER 43.0 174.0 385.0 444.0 593.0 687.0 683.0 695.0 687.0 543.0 504.0 337.0
INDIRECT PERSONNEL - STAFF 2.0 10.0 47.0 63.0 83.0 94.0 106.0 112.0 112.0 113.0 112.0 104.0 95.0 67.0
INDIRECT PERSONNEL - SUPPORT 10.0 19.0 36.0 36.0 36.0 36.0 36.0 36.0 35.0 35.0 23.0 8.0
TOTAL INDIRECT 2.0 20.0 66.0 99.0 119.0 130.0 142.0 148.0 148.0 148.0 147.0 127.0 103.0 67.0
800.0
700.0
TOTAL INDIRECT
600.0
Subcontractors
500.0
Electricidad e
Instrumentacion 400.0
Tuberias
300.0
Mecanica
Estructuras 200.0
100.0
0.0
Apr-19 May-19 Jun-19 Jul-19 Aug-19 Sep-19 Oct-19 Nov-19 Dec-19 Jan-20 Feb-20 Mar-20 Apr-20 May-20 Jun-20
8.
Installation Rates
Mina Justa Project
Installation Rates
9.
Subcontractors
Mina Justa Project
Subcontractor List
ACTIVITIES SUBCONTRACTOR
Section 6
Section 5
Section 4
Section 3
Section 2
Section 1
Bents
Steel Structures Pre Assembly
Pre assembly of Racks
Section 2
Section 1
Steel Structures Pre Assembly
Pre assembly of conveyors
Section 7
Section 5
Section 3
Section 1
Section 8
Section 6
Section 4
Section 2
Tanks: Fabrication on Site
Tanks: Fabrication on Site
Tanks: Fabrication on Site
Spool Prefabrication and Erection
Fabrication of Spools
11.
Site establishment
Mina Justa Project
Site establishment
Site facilities
Pre
assembly
area
Site establishment
Almacenes
Comedor
Comedor
SH SH
Estacionamiento Oficinas
Contenedores 01/08/2016
Almacenes
Habilitación de Cerco Perimetral 04/08/2016
Central
Grupo Electrógeno (inc. Tablero, cables y reflectores) 04/08/2016
Ingreso de Contenedores 27/07/2016
Mobiliario 03/08/2016
Grupo Electrógeno (inc. Tablero, cables y reflectores) 27/07/2016
Oficinas
Baños Químicos 14/07/2016
Internet 01/08/2016
Movilidad para transporte Interno-Externo 06/07/2016
Contenedores 15/08/2016
Talleres -
Habilitación de Cerco Perimetral 15/08/2016
Mantenimiento
Grupo Electrógeno (inc. Tablero, cables y reflectores) 15/08/2016
Carpa de Comedor (inc. Iluminación) 01/08/2016
Comedor - Obra
Mobiliario 01/08/2016
12.
Quality
Assurance
Mina Justa Project
QUALITY POLICY
• Our objective is to assure the conformity of the processes for the fulfillment of the contractual requirements. For
this it establishes:
- A compromised Organization
- Management Procedures
• The quality processes are carried out throughout the project and are: Planning, Assurance, Control and
Improvement.
• Our Quality Management System will be implemented, which is certified according to ISO 9001: 2008.
QUALITY STRATEGY
Preparation and sending of Quality Plan, ITPs, for approval by Ausenco
Once the ITPs are approved, about the WP and HP, we will present an estimated Weekly Release Plan
and another Daily Release Program, which will be sent the previous day by mail to QA, to that Ausenco
may have knowledge of the points where we require his presence.
We will meet with our counterpart Ausenco QA Manager, to coordinate a weekly meeting different
from the contractual where we will see two main issues, first the deviations on quality during
construction, Observations and NCRs and second point the structure and progress of the Dossier.
QUALITY STRATEGY
1
2
3
Induction and
implementation of 4
quality management Definition of
applicable Compliance
5
procedures review Quality 6
of the Quality control
Plan Dossier
management
Quality
evaluation
QUALITY MANAGEMENT PROCEDURES
GyM.SGC.PG.0001 Document Control
GyM.SGC.PG.0013 Communications
ITPs
GyM.SGC.PPI.MEC-01 Axial and radial alignment
ANALISIS DE
CONFIABILIDAD
RESTRICTION
LOOK AHEAD WEEKPLAN ANALYSIS OF
ANALYSIS PPC
NON-COMPLIANCE
© GyM
RESOURCES CONTROL
Direct Manpower Curve
800.0
700.0
TOTAL INDIRECT
600.0
Subcontractors
500.0
Electricidad e
Instrumentacion
400.0
Tuberias
300.0
Mecanica
200.0
Estructuras
100.0
0.0
Apr-19 May-19 Jun-19 Jul-19 Aug-19 Sep-19 Oct-19 Nov-19 Dec-19 Jan-20 Feb-20 Mar-20 Apr-20 May-20 Jun-20
© GyM
ORGANIZATIONAL CHART
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© GyM
14.
Pre Commisioning
Mina Justa Project
Pre Commisioning
Philosofy of Commisioning
Preparation of
Commisioning
Ausenco
Development of
Commisioning Plan
•
Verification of equipment
Preparation of Documentation
•
Collation of quality assurance
dossiers
Verification of equipment (C0) • Pre operational inspection and
• Energisation of Plant and
testing
Constructor Support
equipment
Dry Commisioning (C1) • Mechanical and electrical testing
• Water supply
• Testing and plant operation
Wet Commisioning (C2) • Deficiency Rectifications
• Maintanance
Ore Commisioning (C3) • Deficiency Rectifications
• Maintanance
Performance Commisioning (C4) • Deficiency Rectifications
© GyM
Thanks
March 2018