Design and Control of Concrete Mixtures – Chapter 6
Overview Geology Classification Characteristics of Aggregates Potentially Harmful Materials Alkali-Aggregate Reactivity Beneficiation Handling and Storage Aggregates for Concrete Aggregate Geology Aggregate Classification Normal-weight, lightweight, heavyweight Natural aggregate Manufactured aggregate Recycled-concrete aggregate Marine-dredged aggregate Natural Aggregate Gravel and sand Mixture of several minerals Pits, rivers, lakes, seabeds Quality depends on parent bedrock Manufactured Aggregate Crushed rock or air-cooled slag Fine and coarse aggregate Rough, angular texture Cubical or elongated shape More uniform in size Less likely to be contaminated Recycled-Concrete Aggregate Recycled-Concrete Aggregate Marine-Dredged Aggregate Tidal estuaries, seashore Two concerns: seashells and salt Avoid uncrushed shells Avoid using high chloride aggregates in reinforced concrete Aggregate Character- istics Grading Grading Grading Limits Fine-Aggregate Grading Coarse-Aggregate Grading Coarse-Aggregate Grading Maximum Size vs. Nominal Maximum Size
Maximum size – 100% passing
Nominal maximum size – typically 85% to 95%
passing Nominal Maximum Size Combined Aggregate Grading Combined Aggregate Grading Combined Aggregate Grading Gap-Graded Aggregates Certain particle sizes omitted, typically one coarse aggregate size Excess coarse aggregate – honeycomb, segregate Excess fine aggregate – high water demand, shrinkage Properly proportioned mixtures are readily consolidated with vibration Fineness Modulus Particle Shape and Surface Texture Bulk Density and Voids Bulk density – mass of aggregate in unit volume Includes voids 30% - 45% voids in coarse aggregates 40% - 50% voids in fine aggregates Angularity increases voids Density and Relative Density Density = Relative density x density of water Typically between 2400 and 2900 kg/m3 (150 and 181 lb/ft3) Relative density typically between 2.4 and 2.9. Absorption and Surface Moisture Bulking Resistance to Freezing and Thawing D-Cracking Abrasion and Skid Resistance Abrasion resistance used as quality index Los Angeles abrasion test is most common No correlation between aggregate abrasion and concrete abrasion Siliceous content > 25% for good skid resistance Strength Rarely tested Tensile strength – 2 MPa to 15 MPa (300 psi to 2300 psi) Compressive strength – 65 MPa to 270 MPa (10,000 psi to 40,000 psi) Shrinkage Resistance to Acid Acids generally attack calcareous aggregates Calcareous aggregates neutralize acid Siliceous aggregates are attacked by sodium hydroxide Fire Resistance and Thermal Properties Dependent on mineral constituents Lightweight aggregates outperform normal- weight aggregates Calcareous aggregates outperform siliceous aggregates Coefficient of thermal expansion – 0.55 x 10-6 per °C to 5 x 10-6 per °C (1 x 10-6 per °F to 9 x 10-6 per °F) Potentially Harmful Materials Potentially Harmful Materials Alkali-Aggregate Reactivity Alkali-Silica Reaction Alkali-Carbonate Reaction Rare due to general unsuitability of reactive aggregates Tested through: Petrographic examination (ASTM C295) Rock cylinder method (ASTM C586) Concrete prism test (ASTM C1105) Aggregate Beneficiation Improving quality through processing Heavy media separation Jigging Rising-current classification Crushing Handling and Storing Aggregates Handling and Storing Aggregates Summary Geology Classification Characteristics of Aggregates Potentially Harmful Materials Alkali-Aggregate Reactivity Beneficiation Handling and Storage Questions