“Energy Conservation Ideas”

CEMENT

By,
JSW Team

1
 Utilities (Mech)
Savings
Work Investmen Savings in
S.No. Name Present status Action Plan Rs/Annum Status
location t(in lacs) Kwh
(in lacs)
Separate
4” pipe
Presently 7.5 bar compressor 1)4.5 bar pressure separate line can
Veerendra line to be
Utilities is running for slag mill coal be installed by this 50 % pressure will 1)4.13
28 kumar 3.24 6.25 installed.(
(Mech) unloading bulker.consumption be minimised 2)14
Hatti Used only
approx 12.5kwh 2)Separate compressor of 4.5 bar
in shut
down)
Implemen
ted in
Cooling water is pumped from Installation of booster pump in 21 Slagmill.S
Utilities
29 Somasekar pump house and 4 pumps are mtrs in all 3 sections there by one 75 4.00 10.89 21 olenoid
(Mech)
running kw can be stopped. valves to
be
received.
Tank to be
If we provide a 1000 ltrs tank and a fabricated
pump we can fill the tank and the .Pump
Utilities Daily 20000 ltrs of back wash
30 Somasekar water can be used for horticulture.By 0.66 2.16 order
(Mech) water is not utilized
this raw water consumption can be made,still
reduced. 2
not
 Utilities Mechanical
 1.HAG project is completed.So in plant running condition there is no need of coal unloading. In shut down it is
required.Total length from compressor house to Slagmill coal unloading point is 450 mtrs.
 4”Pipe cost : Rs.360000,gate valve:Rs.6600,bend : 4000,flange:480.,Misc :10000.Total:Rs.381280
 Man power: 2 gangs for 1 week: Rs.32424
 Total work cost:Rs.413704

 2.Implemented in Slagmill & running successfully.Cementmill & Rawmill has to be started. Solenoid valves were
not yet received.(By instrumentation)

 3.Tank to be fabricated.Pump PR raised(1600144879),PO not yet made.

 Tank cost: 38400
 Pump cost:Rs.22400
 Manpower: 1 gang for 3 days.Cost : Rs.5800
 Total work cost : Rs.66600