SAFETY
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INTRODUCTION
Employee’s participation in management decision
making is a highly complex concept.
Participation is a psychological concept which
essentially denotes power equalization.
It is a mental and emotional involvement of a
person in a group situation which encourages him
to contribute to group goals and share
responsibility in them
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It increase work satisfaction.
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AIM / PURPOSE
Establish a good communication system.
To promote mutual understanding to improve the
quality of work life and job satisfaction.
To improve the efficiency and productivity of the
enterprise.
To prevent alienation and exploitation.
To create proper climate for cordial and
harmonious employer- employee relations.
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PARTICIPATIVE SAFETY ??
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PARTICIPATIVE SAFETY
It is essential to run an organization most effectively
with prime objective of cutting down all possible
expenditures in various functions.
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Active participation of all concerned starting from the
blue collar and white collar workers to managerial staff
including owner of the premises.
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PARTICIPATIVE APPROACH
Opportunity for active involvement in planning,
coordinating, and controlling the work and its related
factors making it more meaningful and relevant for
the people at work.
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For Promotion of Participative safety in the
organization, the following may be considered
Don’t
Make example of people who violate safety rules.
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Do
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Make improving safety procedures part of
each person’s job.
Personal area
Welfare area
Environmental area
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Operational area
Evolution of productivity schemes taking into account
the local conditions.
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Housekeeping
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Economic and financial areas
Profit and loss statement, balance sheets.
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Personal area
Absenteeism
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Welfare area
Operational details.
Safety measures.
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Housing
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Environmental areas
Extension activities and community development
project.
Pollution control
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METHODS OF PARTICIPATION
Encourage workers to participate in the program
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Encourage workers to participate in
the program
Give workers the necessary time and resources to
participate in the program.
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Other useful information for workers to review can
include:
Chemical and equipment manufacturer safety
recommendations
Workplace inspection reports
Incident investigation reports (prevent disclosure of
sensitive and personal information as required)
Workplace job hazard analyses
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Involve workers in all aspects of
the program
Provide opportunities for workers to participate in all
aspects of the program, including, but not limited to
helping: Develop the program and set goals.
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The effort of trade union to reduce the toll of accidents
must be part and parcel of a combined effort to
improve working conditions and any initiative in this
regard deserves the closest possible co-operation of all
trade unionists.
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All trade unions must motivate members for proper
safety consciousness in the industry, irrespective of
intra-rivalry amongst ourselves.
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Safety Committee
As per rules prescribed under SECTION 41 and 41(G)
of the FACTORIES ACT 1987 in every factory wherein
250 or more workers are ordinarily employed or which
carried on any process or operation declared to be
dangerous under section 87 of the act or which carried
on “hazardous process” as defined under section 2(cb)
of the act, there shall be a safety committee
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SENIOR OFFICIAL: IT SHALL BE A CHAIRMAN.
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The worker’s representative on this committee shall be
elected by the workers
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FUNCTIONS AND DUTIES
Assisting and cooperating with the management in
achieving the aims and objectives outlined in the
‘HEALTH AND SAFETY POLICY’ of the occupier.
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Creating safety awareness amongst all workers.
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Short talks that focus on a specific topic e.g. manual
handling, working at heights etc.
TT’s:
Manual handling
Asbestos
Bad backs
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Conducting a Kaizen
Content:
• What is a Kaizen?
• Why Kaizen?
• Stages of Kaizen
• Planning and Preparation
• Event
• Report out
• Follow-up
• Appendix
What is Kaizen?
Kaizen
• is a tool to rapidly improve work as part of the PDCA cycle
• is a tool for implementing Rule 4 of the Rules-In-Use
• goals must align with the business objectives
2. Design 3. Do
(Plan)
1. Customer
Needs
5. Improve 4. Feedback
(Act) (Check)
• Set goals.
The business case is the launching pad for a kaizen and is defined as a
discrepancy between our customer's expectations and our current processes.
The business case creates the focus for the kaizen and is documented on an
A3. Examples of a business case for a kaizen include:
Customer
Set Goals
• Measurable
•Examples: Time, Money, Defects
• Documented on the an A3
12:00 PM
Travel Lunch Lunch Lunch
3:00 PM Travel
5:00 PM
Daily Summary Daily Summary Daily Summary
6:00 PM
Stages of the Kaizen
The Standard Work elements of a Kaizen are:
Start Document
Reality
Document Reality
Document
Documentation Includes: Reality
• Spaghetti Chart
• Observation Sheet *
• Standard Work Combination Table *
• Balance Table
• Layout
• 5S & Safety Audit
• Process definition (volume, mix, difficulty levels)
* One for each operator
Take the time to validate the baseline information and understand what is
happening in the area.
Stages of the Kaizen
The Standard Work elements of a Kaizen are:
Start Document
Reality
Identify
Waste
Identify Waste
Identify
Attack items that impact Waste
• Process Flow
• Material Flow
• Information Flow
Stages of the Kaizen
The Standard Work elements of a Kaizen are:
Start Document
Reality
Identify
Waste
Plan
Countermeasures
Plan Countermeasures
• Right-sized resources
Start Document
Reality
Identify
Waste
Plan
Countermeasures
Reality
Check
Reality Check
Reality
Check
Problem/Countermeasure Tracking
• Proper Direction
• Countermeasures are the proper Lean solutions
Start Document
Reality
Identify
Waste
Plan
Countermeasures
Reality Make Changes
Check
Make Changes
• Do not dictate how things will be done. Ask team members, build coalition
• Keep Kaizen homework updated with the use of the Kaizen Newspaper
Start Document
Reality
Identify
Waste
Plan
Countermeasures
Reality Make Changes
Check Verify Change
Verify Change
Verify Change
• Observe again
• Results Achieved?
Start Document
Reality
Identify
Waste
Measure
Results
Plan
Countermeasures
Reality Make Changes
Check Verify Change
Measure Results
Measure
Results
Start Document
Reality
Make this
the Standard
Identify
Waste
Measure
Results
Plan
Countermeasures
Reality Make Changes
Check Verify Change
Make this the Standard
Celebrate the success (but not too long) because now you
Do It
Again
Stages of the Kaizen
The Standard Work elements of a Kaizen are:
Do It
Again Celebrate
Start Document
Reality
Make this
the Standard
Identify
Waste
Results:
A new way of work Measure
Results
Plan
Countermeasures
Reality Make Changes
Check Verify Change
Content:
• What is a Kaizen?
• Stages of Kaizen
• Planning and Preparation
• Event
• Report out
• Follow-up
• Appendix
Report Out Content
• Title page
• Team Participants with Photo
• A3, Value Stream Map, or Progress Control Board information to
ensure alignment with business objectives.
• Goals of Kaizen
• Information or Examples showing Lean tool usage that may include:
• Before / After Photos
• Kaizen Implementation Reports
• Spaghetti Diagrams
• Control Charts
• Homework (Kaizen Newspaper)
• Lessons Learned
• Summary
After the kaizen, the focus must be placed on ensuring that the improvements
continue.
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What is an OPL?
A tool to convey information.
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Who Creates OPL’s?
Everyone!
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When Do You Create A OPL?
Anytime it makes sense to convey some knowledge or
skill to others.
Safety, Health or Environmental issues.
Quality requirements/improvements.
Productivity requirements/improvements.
To reinforce existing procedures.
To explain new procedures or equipment.
Anything from how to wash hands to how to handle a
changeover on a specific line.
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Guidelines to create OPL
Make it clear.
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SAFETY CONTEST
They are probably the most widely used of all devices
for promoting safety interest and safety effort
They are used to develop a spirit of rivalry in the
interest of safety between individuals in a department,
departments in a plant etc.
The development, promotion and sponsorship of
safety contest rendered by state and community safety
councils
The success of the safety contest should not be judged
mainly by the excellence of the winning performance
or the attendance and the enthusiasm
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SAFETY MEETING
Safety meetings are standard practice in
establishments whose safety performance is good or
superior
They are routine in production and adding safety is
nearly a step in the incorporation of safety into all
phases of the plant activity
Some have meetings weekly or bimonthly or monthly
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SAFETY SUGGESTION SYSTEMS
Every management should realize that the aggregate
brain power and resourcefulness of its rank and file
workmen is a veritable gold mine of ideas if it can be
tapped.
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SAFETY POSTER
Display of safety posters plays important role in safety
publicity
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SAFETY SIGNS AND SYMBOLS
Warning and reminding about the danger at work place
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SAFETY INCENTATIVE PROGRAMME
Incentives increase safety awareness.