SELAMAT

DATANG
 MENENTUKAN SETTING MESIN
PADA PROSES TAPING

Proses Taping -- Taping (non screen)

-- Screen

 Cara coba-coba

Cara sistematis
MENETUKAN RUMUS TAPING
(a) overlap (b) open gap

L L

W W

D
D
P P

Jika kabel hasil taping (baik overlap maupun open gap) diku
pas searah kabel sepanjang 1pitch maka akan membentuk
geometri seperti gambar berikut:

X2
X
1

X 1 > X 2
 (a) overlap (b) open gap

3.14D 3.14D
ovl W
W




3.14D opg


P


Tg  = (3.14xD)/D Tg  = (3.14xD)/D 

Cos  = W/(3.14xD) Cos  = W/(3.14xD) 

W= L - ovl W= L+ opg
L= Lebar tape opg=open gap
ovl = over lap

D= Dia kabel
P= Pitch

Berdasarkan rumus trigonometri :

Cos  = W/(3.14xD)

Cos²+Sin² = 1 ,Sin/Cos=Tg
Cos² +Cos².Tg² = 1 ------ ( 3 )
Jika persamaan 1 dan 2 dimasukan ke persamaan 3 maka :
w²/(3,14xd)²+w²/(3,14xd²)x(3,14xd)²/P² = 1
w²/(3,14xd)²+w²/p² = 1 , x 1/w²

1/(3,14xd)² + 1/p² = 1/w² ------ rumus akhir

d = dia kabel yg akan di proses taping

w = l - ovl ------- overlap

w = l + opg ------ opengap

p = pitch taping
 MENENTUKAN PITCH
Lebar OVER PITCH(mm)
Diameter kabel Tape LAPE
(L) (ovl)
D1 D2 D3 D4 D5 (mm) (%) P1 P2 P3 P4 P5

20 25.1 24.9 24.8 24.7 24.6

30 25 23.4 23.3 23.2 23.1 23.0

30 21.7 21.6 21.5 21.5 21.4

26 28 30 32 34
20 34.8 34.3 34.0 33.7 33.5

40 25 32.3 31.9 31.6 31.6 31.4

30 29.8 29.5 29.3 29.2 29.0

1 + 1 = 1 (W ² x (3.14 x D) ² =P
(3.14xD) ² P ² W² (3.14xD) ² - W ²

W=L-(ovl x L)
100
 TABEL PITCH – SETTING GEAR
WBT HITAM CU/STEEL TAPE WBT PUTIH

RPM NILAI RPM Posisi gear 32 33 34 RPM NILAI RPM

MAX TENG MIN MAX TENG MIN
1214 AH 256 No Speed Lay pitch 1214 AH 256
Pitch Pitch Pitch Pitch
(MPM) (mm)
min Max min min

12.9 36.9 60.9 13 15.6 44 42 41 14.7 30.3 45.9

12.0 34.5 57.0 14 14.6 41 40 39 13.7 28.3 42.9
11.4 32.6 53.9 15 13.8 39 38 36 13.0 26.8 40.6
10.6 30.5 50.4 16 12.9 36 35 34 12.1 25 37.9
10.0 30.5 47.7 17 12.2 34 33 32 11.5 23.7 35.9
(Speedx1000)
Speed caterpillar
Rpm
 LAY PITCH SCREEN WIRE Tp-6

CATERPILLAR PITCH (mm)

NOMOR SPEED Handle 1 Handle 2

GIGI
CATERP (MPM) AQ BQ AP BP AQ BQ AP BP
1 30.7 245 298 339 413 299 364 415 504
2 28.9 231 280 319 389 281 343 390 474
3 27.2 217 264 300 366 265 323 367 446
4 25.6 204 248 283 345 249 304 346 420
5 24.5 196 238 271 330 239 291 331 402
6 23.0 184 223 254 310 224 273 311 377
7 21.7 173 210 240 292 211 257 293 356
8 20.4 163 198 225 275 199 242 276 335
9 19.5 156 189 215 262 190 231 263 320
10 18.4 147 178 203 248 179 218 249 302

(Speedx1000) (18.4x1000) 247,9 mm (pitch)

Rpm 74.2
 PUTARAN HEAD SCREEN WIRE
Handle Handle
Handle
1 2
gear rpm
AQ 125.1 102.5
BQ 103 84.2
AP 90.5 74
BP 74.2 60.9
Cat:- Potensio head screen wire pada posisi 100%
- Put motor 1369 rpm
TERIMAKASIH