Gruppo #1
Diego Raffa
Gabriele Barboni Aula Magna – Rettorato
Luca Nemboli Mercoledì 27 maggio 2015
Corso ‘Materiali per
SUPER HEATER HEADER
PRODUCTION PROCESS
PRODUCTION
PROCESS
MANDERL MILL
PROCESS
IN THE MANDREL MILL PROCESS, A SOLID ROUND (BILLET) IS USED.
THE MAIN PASSAGES ARE :
- PRE-HEATING
- PIERCING (MANNESMANN PROCESS),TO CREATE THE HOLE
- ROLLING BY A MANDREL MILL,TO REDUCE THICKNESS AND DIAMETER
- HEAT TREATMENT TO PREVENT INTERNAL STRESSES
- STRETCH REDUCING,TO REACH SPECIFIED DIMENSIONS
- COOLING DOWN
- CUTTING
WELDING PROCESS
TIG-GTWA
SMAW
P92
CHEMICAL CMPOSITION
- TEMPERING MARTINSITE
- REDUCING HARDNESS
- IMPROVE TENATICITY
- REPRECIPITATION OF
CARBIDES
MICROSTRUCTURE EVOLUTION BY AGING
200.000
USD/(ton*MPa)
150.000
100.000
50.000
0.000
0 100 200 300 400 500 600 700
T(°C)
USD/(ton*Amm)-T (SAVE12AD)
300.000
250.000
USD/(ton*MPa)
200.000
150.000
100.000
50.000
0.000
0.000 100.000 200.000 300.000 400.000 500.000 600.000 700.000
T(°C)
NORMATIVE REFERENCES
➢UNI EN 12952-3_2012
• Allowable stress values
• Tube thickness
➢UNI EN 12952-4_2011
• In service damage tests
➢EN 10216-2_2013
• Materials’ composition
• Creep rupture strength
values
• Thickness tolerances
CALCULATION OF ALLOWABLE STRESS
300 VALUES
ALLOWABLE-T(P92)
250
ALLOWABLE (MPa)
200
150
100
50
0
0 100 200 300 400 500 600 700
T(°C)
ALLOWABLE – T (SAVE12AD)
200
180
160
ALLOWABLE (MPa)
140
120
100
80
60
40
20
0
0 100 200 300 400 500 600 700
T (°C)
CALCULATION OF THICKNESS AT PROJECT
CONDITION
dos(mm) Ps(bar) T2(°C) Fs(MPa) v Ecs(mm)
P92 457,200 275,000 630,000 43,330 0,800 122,870
0,269 141,300
0,186 97,564
35
30
25
20
15
10
0
1.5 1.6 1.7 1.8 1.9 2 2.1 2.2 2.3 2.4
LOG(σ)(Mpa)
0.7
0.6
0.5
0.4
0.3
0.2
0.1
0
0 0.2 0.4 0.6 0.8 1
USAGE FACTOR
MAXIMUM ALLOWABLE RAMP RATE
43.500
42.000
STRESS (MPa)
40.500
39.000
37.500
36.000
34.500
100000 110000 120000 130000 140000 150000 160000 170000 180000 190000 200000
TIME (h)
SAVE12AD
STRESS-TIME
73.500
72.000
70.500
STRESS (MPa)
69.000
67.500
66.000
64.500
63.000
61.500
60.000
100000 110000 120000 130000 140000 150000 160000 170000 180000 190000 200000
TIME (h)
CONCLUSION