CHAPTER 5

Software Use in Process Design

MATAKULIAH DESAIN PABRIK KIMIA DAN
EKONOMI
 Penggunaan Software Pada Desain dan Evaluasi Proses

Process Flow Diagram

01 Membuat, memilih, dan mengevaluasi PFD.

Simulasi
02 Melakukan berbagai macam simulasi seperti mendesain unit
operasi, pengaturan kondisi operasi, neraca masa dan energy,
kondisi steady state dan dynamic, pemisahan, dan sebagainya

Keekonomian
03 Menghitung dan mengevaluasi biaya equipment, utilitas, bahan
baku dengan menggunakan suatu database tertentu.

Optimiasi
04 Melakukan proses optimisasi terhadap jenis dan ukuran
equipment, pemilihan teknologi pemrosesan, dsb.
Penggunaan Software Pada Desain dan Evaluasi Proses

Layout
05 Membuat 3D isometrik layout suatu equipment, sistem perpipaan,
dsb

Riset
06 Mengelola database. Menganalisa hasil percobaan, menghitung
kinetika reaksi, pemrosesan dsb.
SOFTWARE STRUCTURE
Chemical Property Estimation

Salah satu kunci dari keberhasilan suatu proses desain adalah

bagaimana menentukan property fisika dari berbagai komponen dengan tingkat
akurasi yang tinggi. Properti tersebut meliputi reaksi molecular dan data kinetika
(laju reaksi, mekanisme raksi, energy aktivasi), property termodinamika (entalpi,
entropi, koefisien fugasitas, gibs energy), dan property transport (koefisien difusi,
thermal konduktivity, viskositas).

Metode estimasi : interpolasi, ekstrapolasi, fitiing terhadap data empiris.

Penggunaan equation of state, dan generalized equation yang diturunkan dari
prinsip dasar molecular yang saling menarik/menolak.
Chemical Property Estimation
Chemical Property Estimation
Chemical Property Estimation
Process Equipment
Model
Secara sederhana, process equipment model adalah
kumpulan dari berbagai macam (template) process
equipment dimana didalamnya telah disertakan prinsip-
prinsip perhitungan matematis (nerraca massa, neraca
energy, properties dll) dengan menggunakan metode
penyelesaian numerik.

Proses penghitungan model harus mengikuti dari

prinsip dasar operasi dari eqiuipment tersebut, dan
biasnaya diperlukan berbagai pendekatan-pendekatan.
Process Equipment Cost Estimation
Dimasa lalu, penentuan cost dari process equipment
100
dilakukan berdasarkan suatu persamaan tertentu, atau
tabel yamg dijadikan sebagai acuan penilaian (key
80 processing factor) kemudian desain engineer harus
menentukan cost dari equipment berdasarkan jenis,
ukuran/kapasitas, kondisi operasi, jenis material
60
konstruksi dan berbagai konsiderasi terkait equipment
tersebut.
40

Saat ini software telah mampu membanrtu melakukan

20 tugas-tugas tersebut secara otomatis dengan tingkat
akurasi yang semakin tinggi. Bahkan hingga menghitung
cost installasi.
0
Process Economic Evaluation

100

Manfaat penggunaan economic evaluation adalah

80 otomatisasi, meningkatkan kecepatan pengerjaan dan
meningkatkan tingkat akurasi dari evaluasi proses
ekonomi. Penggunaan software ini dapat diintegrasikan
60
dengan software yang lain untuk meningkatkan
inherensi/kesatuan terhadap desain proses dan evaluasi.
40
Proses pembuatan flowsheet, evaluasi, analisa, dan
optimasi proses sangatlah bergantung dengan proses
20 evaluasi ekonomi.

0
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