TRAINING MANUAL
Agenda
1. Specification
3. Block Diagram
4. Wiring Diagram
5. Operation Instruction
& Installation
6. Trouble Shooting
PDP TV MICOM FLOWCHART :
PRODUCT PROJECT JIG used Main Micom Too Sub Micom Main Micom Sub Micom
l Tool File Type File Type
RS232C : AA39-00311A
1. Start the "Flash Downloader V5.1"(Must used V5.1), Which is the program only for
downloading ATV
2. Connect Download cable to TV set.
3. Turn on TV set in Stand by Mode.
4. Select Micom Type. (Mstar).
5. Check the Download port. (LPT1)
*.Caution : Check "porttalk.sys" file is saved or not in your Computer
(C:\WINDOWS\System32\drives).
You can not download without "porttalk.sys".
If there is no this file, save "porttalk.sys" file in this directory. (C:\WINDOWS\System32\drive
Page 7
Step 3
Select T-CRL32MEAM-1011.0
1. Click "Connect" button and check the "Program" button will activate
2. Click " Program", Start Download.
3. Finished download, Display "Complete" check it.
4. Exit download program.
5. Remove download cable from TV set.
Firmware downloading through USB mode.
1-1.
- Update S/W by using USB 2.0 port.
- In USB, make the folder “MT8226”
and put to update file in the folder.
- Connect USB to Wiselink (Side AV-USB).
Main S/W Update by USB
- Select Control
- Select “YES”
- Start Upgrading
automatically.
1-3.
- When Upgrading finish, Turn off the Set (waiting a few seconds) and turn
on again automatically.
Firmware Update through MTK Tool
2-2. Install the MTK Tool
- Connect Set (Service JACK) and JIG Cable to execute Program Update.
- Click Reset
- Choose MT8226
- Select Com Port
(Auto Detect)
- Select Bin file
(to update new S/W
version file),
by Browse
- Click Upgrade button
2-4. If Upgrade is finished, Turn off (=AC Power off) the Set (waiting a few
seconds) and turn on again.
Firmware Update through Win DDC
DDC
Manager
Sub Micom Update with DDC Manager
Connect Sub-Micom Download JIG and D-SUB JACK
D-SUB
JACK
Sub Micom Update with DDC Manager
Win-DDC Set-Up
Manufacture: WELTREND
Communication type
: D-SUB15(Analog)
Sub Micom Update with DDC Manager
1-3.
- Click Load File
- Choose to update
Sub-Micom file
(For example)
T-PRLPEUS-0005.hex
Sub Micom Update with DDC Manager
1-5.
- Remove Download JIG Cable
-Turn off (=AC Power off) the
Set (waiting a few seconds)
and turn on again.
Carnelian PS50A410
Pyrope
PS50A4550
PS50A550 Spinel
■.Check Voltage
- SMPS Video main Board, SMPS X,Y Drive board, SMPS Logic board
YES
YES
YES
CN807
● No display but sound is normal
CN810
CN809
- X or Y or Logic or Y Buffer board is abnormal
- SMPS output Voltage is abnormal CN807
● No sound but display is normal
- Speaker wire is not connect
- Video main board sound part defect
- Speaker part defect
2
- Volume level is “0”(Non-sense)
3 3
● SMPS Troubleshooting
● Major Defect Symptom _ Panel
Discharge defect
Horizontal Line
Horizontal Bar or Block
Vertical Line or Block
Buzzing Noise
Pixel defect
1. Discharge defect
Partial dicharge
defect at each 2. If not fixed, replace logic board
side
- Caution
Attention to FPC cable damage
Need to replace
the only defect
2. If not fixed, replace address board as defect
buffer boards side (E, F, G
E-buffer F-buffer G-buffer address buffer)
Two types
How to fix
2009
Discharge Defect; this is called Low Level Discharge by R&D
Partial dicharge
defect at each 2. If not fixed, replace logic board
side
2 Over Discharge
Test; Black pattern and OSD, can be seen around OSD, often appears
as Blue stars.
Solution; Reduce Ve 3-10V.
If not ok; change Logic FW, the ramp waveform is generated from the
FW.
For Models that have this problem
HQ Bulletins have been created.
2008-04-30
OW
6. Pixel defect
1. Y-Main
2. X-Main
3. Logic Main
4. Y Buffer
5. E, F, G Address Buffer
1. Y-Main
2 Over Discharge
Test; Black pattern and OSD, can be seen around OSD, often appears
as Blue stars.
Solution; Reduce Ve 3-10V.
If not ok; change Logic FW, the ramp waveform is generated from the
FW.
2. X-Main
OK
Dim
Video
• No Video, Sound OK
1 - Don’t come out Vs voltage(3.3V)
at Logic board
5 • Broken Picture
• Other Symptom
6
Abnormal color or stripes
4. Y Buffer
• Power Protection
occurrence
2 - Can hear Relay off
sound at Power On
● Troubleshooting Procedures by Assembly
<PDP 42”>
<PDP 50”>
V. Trouble Shooting
Relaxation
Pleasure
“ beyond the space… ”
Satisfaction
Affordable
1. Specification
1.Specification
Product Features
1.Specification
Key Features
1055 x 759 x 316 mm (With Stand) 1231 x 849 x 316 mm (With Stand)
60 Hz
⑧ ⑨ ③
4. Wiring Diagram
Main Board Wiring
5. Operation Instruction
& Installation
5. Operation Instruction & Installation
Rear Panel
6. Trouble shooting
6. Trouble shooting
No Power
6. Trouble shooting
Turned on and off repeatedly
6. Trouble shooting
No Picture ( When audio is normal)
6. Trouble shooting
No Sound
ATTACHMENT
CONTENTS
I. What is PDP ?
PDP ?
Agenda
1. Introduction to PDP
4. Characteristic of Board
1. Introduction to PDP
● PDP Concept
Power
PS Ultraviolet Fluorescent
Radiation Substance
Visible Light
Drive Circuit
R G B
Visible
Light
R G B
Power Input
Loss in Drive Circuit 70%
Gas Discharge
Heat and Infrared 2%
Radiation Ray
Ultraviolet Radiation
Emission
Absorption of 60%
Partitions of Cell
StructureAbsorption by Fluorescent Substance
Internal Loss due
15%
to Fluorescent
Substance
Visible Light Generation
PDP Gun Operating Efficiency
Efficiency 60%
0.7×0.02×0.6×0.15×0.6
Visible Light 0.08%
1. Introduction to PDP
● PDP Advantages and Disadvantages
< Advantages > < Disadvantages >
- Ultra-Slim : Wall-mounted TV - High Power Consumption
- Easy Wide Screen Implementation : - Low Brightness
80” or Higher - High Price
- Lightweight (on the basis of a 42”) - Low Emissions Efficiency
: 42” PDP: 30kg (Approximately 1.5lm/W)
/ 42” CRT : more than 100kg - After Image
: 40” LCD: 32Kg - High Operating Temperature
- Wide View Angles (170°) - Drive and Panel Noise
- High Resolution
: 0.1mm Cell Pitch
- Not affected by magnetic fields
- Full-color
- Excellent Non-linearity
: Does not require TFT (Thin Film
Transistor) unlike LCD
Panel Structure and
Manufacturing
2. Panel Structure & Manufacturing
● Panel Cell Structure
Upper Panel
Bus Electrode
Dielectric Layer
MgO Layer ITO Electrode
Partition Fluorescent
Substance
Dielectric Layer
- Limits current flow
- Transparent for visible light
- Accumulates wall charge Bus Electrode
- Provides a path for
MgO Thin Film the discharge current
- Emits secondary electrons - Prevents a voltage drop
- Generates a wall charge
Phosphor Layer
- Converts Visible Light-Ultraviolet Rays Driving Circuit
- Switches discharged cells
Address Electrode - Processes the video signal
- Inputs the Data Signal
PDP Driving
Characteristics
3. PDP Driving Characteristics
● Block Diagram
[Wiring Diagram Schematic ]
C N 805 C N 805
(10 P ) (10 P ) C N 804 C N 804
SM PS (9P ) (9P )
C N 806)
C N 812
(5P )
C N 802 C N 803 C N 801
(11 P ) (10 P ) (10 P ) X - M ain
Y - M ain
LA 03 C N 803
(31 P ) (10 P )
C N 806) E F1 FE 1 FG 1 G F1
● Board Functions
■.SMPS(Switching Mode Power Supply)
: SMPS supplies the voltage for the parts installed on the boards and supplies the voltage and
current for the panel.
■.X-MAIN Board
: Switches FETs according to the timing provided by the Logic Board, generates the Drive Waveform
and supplies the Drive Waveform for the X electrode of the panel through the connector.
■.Y-MAIN Board
: Switches FETs according to the timing provided by the Logic Board, generates the Drive Waveform
and supplies the Drive Waveform for the Y electrode of the panel through the Scan Driver IC of the
Y-Buffer Board.
Function Function
• Removes the Sustain Components
Function • Emission of visible rays
• Initialize the Wall-Voltage • Sets the Discharge Cell through a Cell Discharge
Y falling
R am p Y scan
P ulse
X sustain
P ulse
A ddress
P ulse
Vset = 173V
Vs = 175V
Vsc_h = 35V
Y
Vsc_l = -70V
Ve=165V Vs = 175V
2 address
..
...
1T 2T 4T 8T 16T 32T 64T 128T
sustain
480
1TV field (time)
D
X
Y1
Y2
Yn
3. PDP Driving Characteristics
● Image Display by 8 Sub-Fields
2 address
..
...
1T 2T 4T 8T 16T 32T 64T 128T
sustain
480
1TV field (time)
Operating Explanation
per Board
4. Operating Explanation per Board
P o w er S up p ly
LV D S
D ig ital B 'd A nalo g B 'd
Im ag e D e- A ud io
interlacer P ro cesso r A C P o w er
E nhancer
Im ag e Vid eo Vid eo S o urce
Tuner 220V
S calerr D eco d er S /W
AD TM D S C om b
M ico m Filter
C o nverterr R eceiverr
4. Operating Explanation per Board
● Drive Waveform Specifications
Y rising Y sustain
R am p P ulse
Y falling
R am p Y scan
P ulse
X sustain
P ulse
A ddress
P ulse
PDP Filter ?
Content
Cabinet – Back
(SEC)
Display
Board
(SEC)
Cabinet – Front (SEC)
The Function of the PDP
Filter
PDP Filter PDP Module
(Source)
Human hazard EMI Panel & Module
Visible
Light
Remote controller
malfunction NIR Xenon gas
High Contrast !
PDP Filter Structure
PDP Filter Mesh Type
Structure
Color adjusting+ NIR Cut Film
Mesh Film
AR Film
Color adjusting+ NIR Cut Film
Mesh Film
Semi Tempered Glass
PDP Filter Sputter type Structure
AR Film
AR Film
Color adjusting
Dielectric
Blocker
Metal
AR Film
Blocker
Coating
Dielectric
Semi Tempered Glass
Color adjusting film
AR Film
PDP Filter MRT (Sputter) type
Structure
MAB Film
Coating
AR Film
AR Film
MAB Film
Color adjusting
Coating on Semi Tempered Glass
PDP Filter Performance
PDP Filter Performance
Transmittance (%) 48 % 44 % 52 %
NIR** 850 nm 9% 5% 5%
Shielding
(%) 950 nm 4% 2% 2%
Peak
Brightness
1,047 561 468 210
Black
Dark Room 0.15 0.08 0.07 0.65
Brightness
Contrast
Ratio
6,978 : 1 7,480 : 1 6,938 : 1 467 : 1
50
40
Transm ittance(% )
30
20
SSC Mesh Type Filter
10
Dielectric
Dielectric
Blocker
Blocker
Dielectric
Metal
AR Film
Semi Tempered Glass
AR Film
Coating
FQA Inspection
AV-LINK CAPABILITIES
REMOTE
NONE REPLACES INFRARED REPEATERS
CONTROL
INTEGRATED REMOTE CONTROL SYSTEM
CONNECTOR
Connector Drawings
All dimensions in millimeters
What is HDMI? Attachment
Link Architecture
The input stream to the Source’s encoding logic will contain video pixel,
packet and control data. The packet data consists of audio and
auxiliary data and associated error correction codes.
These data items are processed in a variety of ways and are presented
to the TMDS encoder as either 2 bits of control data, 4 bits of packet
data or 8 bits of video data per TMDS channel. The Source encodes
one of these data types or encodes a Guard Band character on any
given clock cycle.
What is HDMI? Attachment
Example: TMDS periods in 720x480p video frame
What is HDMI? Attachment
The HDMI link operates in one of three modes: Video Data Period, Data Island
period, and Control period. During the Video Data Period, the active pixels of
an active video line are transmitted. During the Data Island period, audio and
auxiliary data are transmitted using a series of packets. The Control period is
used when no video, audio, or auxiliary data needs to be transmitted.
A Control Period is required between any other two periods.
Video Data Periods use transition minimized coding to encode 8 bits per
channel, or 24 bits total per pixel.
Data Island Periods are encoded using a similar transition minimized coding,
TMDS Error Reduction Coding (TERC4), which transmits 4 bits per channel,
or 12 bits total per pixel clock period.
During Control Periods, 2 bits per channel, or 6 bits total are encoded per pixel
clock using a transition maximized encoding. These 6 bits are HSYNC, VSYNC,
CTL0, CTL1, CTL2 and CTL3. Near the end of every Control Period,
a Preamble, using the CTLx bits, indicates whether the next Data Period is
a Video Data Period or a Data Island Period.
What is HDMI? Attachment
There is no sample size usage restriction for DTV devices. An HDMI Sink
may optionally accept audio at sample rates of 88.2kHz, 96kHz, 176.4kHz
and/or 192kHz using either IEC 60958 format or IEC 61937 format, and
should indicate these capabilities in the E-EDID data structure.
What is HDMI? Attachment
All HDMI Sources shall be compatible with DVI 1.0 compliant sink devices (i.e.
“monitors” or “displays”) through the use of a passive cable converter. Likewise,
all HDMI Sinks shall be compatible with DVI 1.0 compliant sources (i.e. “systems”
or “hosts”) through the use of a similar cable converter.
When communicating with a DVI device, an HDMI device shall operate according
to the DVI 1.0 specification, with the following exception - these devices are not
required to comply with DVI 1.0 rules regarding:
• Monitor scaling requirements
• Physical Interconnect specifications
• System Low Pixel Format Support Requirements
Furthermore, for HDMI devices which do not have a “BIOS” or “operating system”,
there are the following additional exceptions:
• “BIOS” requirements
• “Operating system” requirements
• “System level event” requirements
• Power management requirements
What is TXT? Attachment
Based upon the patented TruSurround® technology from SRS Labs, which is the
established standard for virtual surround sound, TruSurround XT also includes the unique
features of SRS Dialog Clarity and TruBass and creates a stunning 3D sound image from
standard stereo material.
What is TXT? Attachment
TruSurround XT features
SRS Dialog Clarity Enhancement: Playback of dialog often suffers due to competing
signals from other speakers. In addition, feature film soundtracks are mixed specifically for
cinema playback and are loaded with the latest advancements in special audio effects.
When translated over home theatre or computers systems, dialog may become
unintelligible. This patented SRS algorithm enhances signal clarity to address these
problems, thus improving dialog intelligibility from all such source material.
What is TXT? Attachment
TruSurround XT features
TruBass: TruBass is a patented SRS technology that enhances bass performance utilizing
proprietary psychoacoustic techniques. These techniques restore the perception of
fundamental low frequency tones by dynamically augmenting harmonics, which are more
easily reproduced by contemporary loudspeakers.
Using TruBass, TruSurround XT takes the bass information contained within the original
audio track and helps the speakers or headphones re-create it – even if it is below the
speaker’s low frequency limitations.
When TruSurround XT accepts a stereo signal, WOW is enabled for a better listening
experience. Wow is also used by Microsoft in their new Media Player for Windows XP and
Windows Media Player 7.