Introduction

Introduction

Thailand Model
Page 1
Contents

Contents
Pengenalan sistem PGM-FI
Sistem ANF 125 FI PGM-FI
• Pendahuluan
• Sistem aliran bahan bakar
• Sistem kontrol elektrik
• Fungsi Self-Diagnosis Function
• Tip servis dan peralatan baru

Page 2
PGM-FI Introduction

Pengenalan Sistem PGM-FI

• Dasar-dasar dari sistem PGM-FI

Page 3
PGM-FI Introduction
Introduction

Tinjauan Umum

Pengembangan dalam:
-Emisi gas buang
-Konsumsi bahan bakar
yang ekonomis

Page 4
PGM-FI Introduction
Introduction

1982 CX500Turbo
Page 5
PGM-FI Introduction
Introduction

RC211V 2002 MotoGP World champion racer

Page 6
PGM-FI Introduction
Introduction
Deklarasi Honda terhadap pelesatarian lingkungan. Honda’s
Declaration of Environment Preservation
Sebagai salah satu elemen sosial yang bertanggungjawab serta
menghargai pentingnya kualitas lingkungan di bumi ini, Honda, melalui
seluruh aktivitasnya selalu berperan aktif dalam menjaga kesehatan
manusia dan dalam hal pelestarian lingkungan hidup, dengan tujuan ini
Kami akan terus berusaha untuk meraihnya
Berikut ini adalah pedoman yang harus diikuti dalam aktivitas sehari-hari:
1.Dalam setiap proses siklus produk, seperti penelitian produk, produksi,
pemasaran, servis dan pembuangan limbah, kami berusaha keras untuk
mendaur ulang material yang digunakan dan menghemat penggunaan energi

2. Dalam setiap limbah yang dihasilkan masing2 proses, kami berusaha untuk
mengurangi polutan yang dihasilkan dan pembuangan limbah yang benar

3. Kami, sebagai anggota industri dan juga anggota sosial benar-benar mengerti
terhadap kebutuhan kesehatan manusia dan pelestarian lingkungan sehingga
kami selalu berusaha mencapai hal tersebut.

4.Kami, di tempat kami bekerja, sangat memperhatikan efek yang timbul akibat
aktivitas kami terhadap manusia dan lingkungan dan kami selalu berusaha
maksimal untuk mendapatkan penghargaan dari lingkungan setempat tempat
Page 7
Pengenalan PGM-FI
PGM-FI
Introduction
82 83 84 85 86 87 88 89 90 91 92 93 94 95 96 97 98 99 00 01 02 03
GLX1800 01
VTX1800 01
Pan European 02
GL1200 86

X11 0099
CBR1100XX

CB900 Hornet 02
FireBrade 00

VFR800FI 98

NR750 92 RVF/RC45 94

CBR600F4i 01
SilverWing 01
CX500Turbo 82

Pantheon 03

Sejarah dari motor FI Honda Page 8

 PGM-FI Introduction
Introduction
Tingkat Emisi dan Efisiensi bahan Bakar

140 FI 4-strokes
Improved fuel economy (%)

Keuntungan
FI
130
Carburated
4-strokes

120

Keuntungan 4 tak
110 dibandingkan 2 tak

100 2-strokes
125/150cc Class
0 20 40 60 80
HC + NOx reduction (%) Page 9
PGM-FI Introduction
Introduction
ANF 125 FI Exhaust Emission Advantages
EURO2 Regulations (CO HC) ½ cleaner engine

(g/km)

CO HC NOx
*Internal Test Results
Page 10
PGM-FI Introduction
Introduction

ANF 125 FI Fuel Economy

+6%

*Internal Test Results

Page 11
ANF 125 FI PGM-FI System
Introduction

Sistem PGM-FI pada ANF 125

• Pendahuluan
• Sistem aliran bahan bakar
• Sistem kontrol elektrik
• Fungsi diagnosa mandiri
• Tip servis dan peralatan baru

Page 12
Outline
Introduction

Pendahuluan
Outline
Introduction

Sistem PGM-FI pada ANF 125 FI

Page 13
Fuel Delivery System
Introduction

Sistem aliran bahan bakar

Fuel Delivery System
Introduction

Sistem Aliran bahan bakar

System Flow:
• Fuel Pump Module
• Pressure Regulator
• Injector
• Throttle Body dg Sensor Unit
• Engine Control Module
Fuel Pump

Throttle Body Pressure Regulator

ECM
Injector

Page 14
Fuel Delivery System
Introduction

Fuel Pump Module

Fuel Pressure Regulator

Fuel Pump

Fuel Suction Filter

Page 15
Fuel Delivery System
Introduction

Fuel Injector
Fuel Strainer Screen

Spring

Solenoid Coil

Fuel Passage Plunger

Nozzle Plate

Page 16
Fuel Delivery System
Introduction

Fuel Delivery System

Fuel Pump Module

Pressure Regulator

Throttle Body

Injector

Fuel Feed Hose Fuel Suction Filter

Page 17
Fuel Delivery System
Introduction

Fuel Delivery System

Pressure Regulator

Fuel Suction Filter

Page 18
Fuel Delivery System
Introduction
User Operations
• Ignition Switch ON
– MIL (Lampu indikator malfungsi/ Malfunction
Indicator Lamp) menyala
– Bunyi Fuel Pump
– Jarum speedometer bergerak
Click for video

Page 19
Fuel Delivery System
Introduction

Throttle Body with Built-in Sensor Unit

Sensor Unit IAT (Intake Air

Temperature)
Sensor

TP (Throttle
MAP (Manifold Absolute
Position) sensor Throttle Body
Pressure) Sensor

Page 20
Fuel Delivery System
Introduction

Throttle Body with Built-in Sensor Unit

IAT Sensor

TP Sensor

MAP Sensor

Page 21
Fuel Delivery System
Introduction

-Sensor MAP - SensorIntake Air Temp. (IAT)

-Air outlet Idle Adjusting Screw -Air inlet Idle Adjusting Screw

IAT Sensor port Air inlet Idle Adjusting Screw

MAP Sensor port
Air outlet Idle Adjusting Screw

Injection port

Sisi Intake Manifold Sisi Air Cleaner

Page 22
Fuel Delivery System
Introduction

Stop Screw

Throttle Body

Page 23
Electronic Control System
Introduction

Sistem Kontrol Elektrik

Electronic Control System
Introduction

Electronic Controls

Page 24
Electronic Control System
Introduction

Electronic Controls
1. Mesin dengan kondisi baterai bagus

Page 24
Electronic Control System
Introduction

Electronic Controls
2. Saat mesin menyala (dengan kondisi baterai bagus)

Page 24
Electronic Control System
Introduction

Electronic Controls
3. Menyalakan mesin dengan baterai yang habis

Page 24
Electronic Control System
Introduction

Electronic Controls
4. Saat mesin sudah menyala (dengan baterai sudah habis)

Page 24
Electronic Control System
Introduction
Engine Control Module (Inputs / outputs)

Page 25
Electronic Control System
Introduction

Volume Injeksi
• Dasar penentuan dari volume injeksi didapat dari 2
pemetaan
Fig. 1 Fig. 2

Low load High load

Page 26
Electronic Control System
Introduction

Volume Injeksi

Click for video

• Temperatur
– Temperatur Engine Oil
– Temperatur Intake Air
• Akselerasi
– Posisi Throttle

Page 27
Electronic Control System
Introduction

Siklus Injeksi dan siklus pengapian

EXH. IN. COMP. POWER

LANGKAH

CRANK PULSE

TEKANAN
MANIFOLD

PENGAPIAN

INJEKSI
BAHAN
BAKAR

Page 28
Electronic Control System
Introduction

Sensor Unit
TP Sensor MAP Sensor

IAT Sensor

Page 29
Electronic Control System
Introduction

Sensor-sensor

• Tipe sensor dan sifat

elektrisnya
• Sensor Manifold Absolute Pressure
(MAP)
• Sensor Throttle Position (TP)
• Sensor Engine Oil Temperature
(EOT)
• Sensor Intake Air Temperature
(IAT)

Page 30
Electronic Control System
Introduction

Sensor Bank Angle

Page 31
Electronic Control System
Introduction

Bank Angle Sensor

55±5 55±5
° °

Range of angle detection Range of angle detection

Page 32
Electronic Control System
Introduction

Bank Angle Sensor

Page 33
Electronic Control System
Introduction

Bank Angle Sensor

Kondisi Berbelok Kondisi terjatuh

Centrifugal force

Weight
Weight

Page 34
Electronic Control System
Introduction

Let’s try it!

Click for video

Page 35
Self-Diagnosis Function
Introduction

Fungsi Diagnosa Mandiri

(Self-Diagnostic Function)
Self-Diagnosis Function
Introduction

Self-Diagnosis

Page 36
Self-Diagnosis Function
Introduction

Prosedur Diagnosa Mandiri

Ignition Switch to “ON”

MIL ON
OFF

DLC

Ignition Switch to “ON”

2.5 sec
MIL ON
OFF
Failure codes

DLC Short Connector

Page 37
Self-Diagnosis Function
Introduction

Self-Diagnosis
• System's Self-Diagnostic function - Engine Oil Temp. Sensor
Click for video

Page 38
Self-Diagnosis Function
Introduction

Self-Diagnosis
• System's Self-Diagnostic Function - Fuel Injector
Click for video

Page 39
Self-Diagnosis Function
Introduction

Self-diagnosis Reset Procedure

Click for video Successful pattern

Within 5sec. 2-3sec

MIL ON
OFF

Failure pattern Reset receiving Successful pattern

pattern

Click for video Unsuccessful pattern

Within 5sec. 2-3sec

MIL ON
OFF

Failure pattern Reset receiving Unsuccessful pattern

pattern

Page 40
Self-Diagnosis Function
Introduction

Demonstration

• Simulasi kerusakan:
– Sensor temperatur oli mesin
– Injector
• Menghapus memori terdahulu

Page 41
Self-Diagnosis Function
Introduction

Pengukuran Tekanan Bahan Bakar

Click for video

Page 42
Self-Diagnosis Function
Introduction

Demonstration

• Fuel pressure

Click for video

Page 43
Self-Diagnosis Function
Introduction

Kalibrasi Throttle Body

DLC

Jumper Line

Page 44
Self-Diagnosis Function
Introduction

Kalibrasi Throttle Body

Page 45
Service Tips & New Tools
Introduction

Tip Servis & Peralatan Baru

Service Tips & New Tools
Introduction

Tip Untuk AAHASS

• Work precautions
– Checking spark at the Spark
Plug... Click for video
• Reg./rectifier
– Discharge capacitor for
storage/disposal
• Fuel Pump/ Fuel Feed Hose
– Disassembling Fuel Pump/Fuel
Feed Hose

Page 46
Service Tips & New Tools
Introduction

Fuel Quick Connector

Page 47
Service Tips & New Tools
Introduction

Peralatan Baru
• Fuel Pressure Gauge, Attachment Hoses, Joint and Manifold

Page 48
Service Tips & New Tools
Introduction

• DLC Short Connector

•PIN Probe-male

Page 49